FUEL INJECTOR NOZZLE ASSEMBLY HAVING ANTI-CAVITATION VENT AND METHOD
20200392928 ยท 2020-12-17
Assignee
Inventors
- Rolando Lopez (Lehigh Acres, FL, US)
- Pitchaiah Potluru (Naples, FL, US)
- Edward Schlairet (Guyton, GA, US)
Cpc classification
F02M45/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2200/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M57/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/366
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M57/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M45/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A nozzle assembly for a fuel injector includes an injector housing having a casing and a stack within the casing, an outlet check movable within a nozzle cavity in the injector housing, and having a stop positioned within a stop cavity. A clearance is formed between the outlet check and the injector housing and fluidly connects a spring cavity to a stop cavity, and an anti-cavitation vent is formed in the stack and fluidly connects the spring cavity to a low pressure space. The anti-cavitation vent limits pressure changes in the spring cavity during fuel injection such that production of cavitation bubbles in the spring cavity is limited.
Claims
1. A nozzle assembly for a fuel injector comprising: an injector housing including a casing defining a longitudinal axis, and a stack within the casing; the stack including a nozzle end piece and at least one mid piece, and having formed therein a nozzle supply passage, a nozzle cavity, a plurality of spray orifices, a spring cavity, and a stop cavity; an outlet check having a tip positioned within the nozzle cavity, a stop positioned within the stop cavity, and an opening hydraulic surface exposed to a fluid pressure of the nozzle cavity, and the outlet check being movable between a closed position where the tip contacts the injector housing to block the plurality of spray orifices, and an open position where the stop contacts the injector housing; a biasing spring positioned within the spring cavity and coupled to the outlet check to bias the outlet check toward the closed position; the injector housing includes a housing stop surface facing a first axial direction; the stop includes a radially outward projection having a first stop surface facing a second axial direction opposite to the first axial direction, such that the first stop surface contacts the housing stop surface at the closed position and is exposed to the stop cavity at the open position, and a second stop surface facing the first axial direction and exposed to the stop cavity at each of the closed position and the open position; a leakage path extends between the nozzle end piece and the outlet check and fluidly connects the nozzle cavity to the stop cavity; a clearance is formed between the outlet check and the injector housing and fluidly connects the spring cavity to the stop cavity, the clearance having a first flow area; and the stack further has an anti-cavitation vent formed in the at least one mid piece, the anti-cavitation vent fluidly connecting the spring cavity to a low pressure space and having a second flow area that is less than the first flow area.
2. The nozzle assembly of claim 1 wherein the spring cavity is formed in the at least one mid piece, and the stop cavity is formed at least in part within the nozzle end piece.
3. The nozzle assembly of claim 1 wherein the at least one mid piece includes a spring piece having the spring cavity formed therein, and the spring piece includes a radially inward projection extending circumferentially around the outlet check to form the clearance.
4. The nozzle assembly of claim 3 wherein the anti-cavitation vent includes an orifice formed in the spring piece and opening directly to the spring cavity.
5. The nozzle assembly of claim 3 wherein the at least one mid piece includes an upper stack piece and the anti-cavitation vent includes an orifice formed in the upper stack piece and opening indirectly to the spring cavity.
6. The nozzle assembly of claim 3 wherein the radially inward projection includes the housing stop surface, and wherein the low pressure space extends between the at least one mid piece and the casing.
7. The nozzle assembly of claim 6 wherein the stop includes a radially outward projection formed on the outlet check.
8. A fuel injector for an internal combustion engine comprising: an injector housing including a longitudinal axis and having formed therein a plunger cavity, a nozzle supply passage, a nozzle cavity, a plurality of spray orifices, a spring cavity, and a stop cavity; a plunger movable within the plunger cavity to pressurize a fuel for injection; a tappet coupled to the plunger and structured to contact a cam lobe of a camshaft; an outlet check having a tip positioned within the nozzle cavity, a stop positioned within the stop cavity, and an opening hydraulic surface exposed to a fluid pressure of the nozzle cavity, and the outlet check being movable between a closed position where the tip contacts the injector housing to block the plurality of spray orifices, and an open position where the stop contacts the injector housing; a biasing spring positioned within the spring cavity and coupled to the outlet check to bias the outlet check toward the closed position; a clearance is formed between the outlet check and the injector housing and fluidly connects the spring cavity to the stop cavity; an anti-cavitation vent is formed in the injector housing and structured to limit fluid pressure changes in the spring cavity; the anti-cavitation vent fluidly connects the spring cavity to a low pressure space, such that fluid is displaced from the spring cavity through the anti-cavitation vent in response to positioning the outlet check at the open position, and fluid is returned through the anti-cavitation vent to the spring cavity in response to commencing moving the outlet check from the open position back to the closed position a leakage path extends between the nozzle end piece and the outlet check and fluidly connects the nozzle cavity to the stop cavity; and the outlet check includes a reduced diameter portion extending through the clearance, and an enlarged diameter portion forming the stop, and the enlarged diameter portion is positioned within the stop cavity at each of the open position and the closed position.
9. The fuel injector of claim 8 further comprising an electrically actuated spill valve assembly positioned fluidly between the plunger cavity and the low pressure space.
10. The fuel injector of claim 8 wherein: the injector housing includes a spring piece having the spring cavity formed therein, and a nozzle end piece having the nozzle cavity formed therein; and the stop cavity is formed by the nozzle end piece and the spring piece, and is unconnected to the low pressure space between the clearance and a leakage path to the nozzle cavity formed by the outlet check and the nozzle end piece.
11. The fuel injector of claim 8 wherein the anti-cavitation vent includes an orifice opening directly to the spring cavity.
12. The fuel injector of claim 8 wherein the anti-cavitation vent includes an orifice opening indirectly to the spring cavity.
13. The fuel injector of claim 8 wherein the stop includes a radially outward projection formed on the outlet check, and the injector housing includes a radially inward projection extending circumferentially around the outlet check to form the clearance.
14. The fuel injector of claim 13 wherein the radially outward projection includes a check stop surface, and the radially inward projection includes a housing stop surface, and wherein the check stop surface contacts the housing stop surface at the open position of the outlet check.
15. The fuel injector of claim 8 wherein the anti-cavitation vent includes an orifice internal to the injector housing and fluidly connected to the spring cavity and the low pressure space within the injector housing.
16. The fuel injector of claim 15 wherein a drain direction of fluid flow extends from a leakage path formed by the outlet check and the nozzle end piece to the stop cavity, and from the stop cavity to the spring cavity.
17. A method of operating a fuel injector for an internal combustion engine comprising: increasing a pressure of fuel in a nozzle cavity in the fuel injector; actuating an outlet check in the fuel injector to an open position in response to the increased pressure of fuel in the nozzle cavity; conveying fuel from the nozzle cavity through a leakage path, between an outlet check and a housing of the fuel injector, to a stop cavity, and from the stop cavity to a spring cavity, in response to the increased pressure of fuel in the nozzle cavity; displacing fuel in the spring cavity through an anti-cavitation vent to a low pressure space in response to positioning the outlet check at the open position; restricting a flow of the displaced fuel through the anti-cavitation vent so as to limit a decrease in a fluid pressure in the spring cavity; reducing a pressure of fuel in the nozzle cavity; commencing actuating the outlet check back to a closed position in response to the reduction in the pressure of fuel in the nozzle cavity using a biasing spring in the fuel injector; returning fuel to the spring cavity from the low pressure space in response to the commencing of the actuating of the outlet check back to the closed position; conveying the returning fuel to the spring cavity through an anti-cavitation vent in the fuel injector; and limiting production of cavitation bubbles in the spring cavity during actuating the outlet check back to the closed position based on the limiting of the decrease in a fluid pressure in the spring cavity.
18. The method of claim 17 wherein the increasing of the pressure of fuel includes supplying fuel pressurized by a cam-actuated plunger to the nozzle cavity, and starting the increasing of the pressure of fuel by closing a spill valve assembly.
19. The method of claim 18 wherein the conveying of the returning fuel includes conveying the returning fuel through an anti-cavitation vent that opens directly to the spring cavity.
20. The method of claim 17 wherein the conveying of the returning fuel to the spring cavity further includes restricting a rate of flow of the returning fuel so as to limit a reduction in fluid pressure in the spring cavity.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0016] Referring to
[0017] Each of fuel injectors 32 further includes a cam-actuated fuel pump 34 associated with one of cam lobes 26. Each of fuel injectors 32 further includes a spill valve 36 in the illustrated embodiment. Pumps 34 may be attached to fuel injectors 32 or configured as a separate apparatus. Each of fuel injectors 32 further includes an outlet check 38 and a biasing spring 40, with outlet checks 38 and biasing springs 40 positioned along with other components within an injector housing 42. Each fuel injector 32 further includes an anti-cavitation vent 44 to eliminate or reduce cavitation phenomena that have been observed in association with check biasing springs in certain earlier designs, as further discussed herein.
[0018] Referring also now to
[0019] Referring also now to
[0020] Outlet check 38 also includes a tip 82 positioned within nozzle cavity 74, and a stop 84 positioned within stop cavity 80, and outlet check 38 is movable between the closed position where tip 82 contacts injector housing 42 to block spray orifices 76, and an open position where stop 84 contacts injector housing 42. A controlled leakage path 39 extends between nozzle end piece 54 and outlet check 38 to leak fuel to stop cavity 80 and spring cavity 78. As noted above, spring cavity 78 may be formed in spring piece 56, but in other embodiments could be formed in an upper stack piece, for example, or within one or more intervening stack pieces positioned between upper stack piece 58 and nozzle end piece 54. A clearance 88 is formed between outlet check 38 and injector housing 42 and fluidly connects spring cavity 78 to stop cavity 80. In a practical implementation strategy stop cavity 80 is formed at least in part within nozzle end piece 54. Spring piece 56 includes a radially inward projection 90 extending circumferentially around outlet check 38 to form clearance 88. Radially inward projection 90 includes a housing stop surface 92 facing a first axial direction, in other words a first direction along longitudinal axis 50. Stop 84 may include a radially outward projection including a check stop surface 96 facing a second axial direction opposite to the first axial direction. Check stop surface 96 contacts housing stop surface 92 at the open position of outlet check 38.
[0021] Anti-cavitation vent 44 is located in stack 52, and is one of at least one anti-cavitation vent formed in spring piece 56, upper stack piece 58, or both. Anti-cavitation vent 44 fluidly connects spring cavity 78 to a low pressure space 70. Low pressure space 70 can include or be fluidly connected to fuel supply conduit 31, to drain conduit 33, or to a separate drain or the like. Low pressure space 70 can extend into injector housing 42 between stack 52 and casing 48 in a generally known manner. In the illustrated embodiment clearance 88 has a first flow area, and anti-cavitation vent 44 has a second flow area that is less than the first flow area, the significance of which will be further apparent from the following description. Also in the illustrated embodiment, anti-cavitation vent 44 includes an orifice formed in spring piece 56 and opening directly to spring cavity 78. In other embodiments, an anti-cavitation vent may otherwise be internal to an injector housing and fluidly connected to a spring cavity and a low pressure space within an injector housing, as further discussed herein.
[0022] Turning now to
[0023] Referring now to
INDUSTRIAL APPLICABILITY
[0024] Referring to the drawings generally, but with particular reference to the embodiment of
[0025] When fuel has been pressurized sufficiently in nozzle cavity 74, hydraulic pressure of the fuel acting on opening hydraulic surfaces 86 overcomes a biasing force of biasing spring 40, and actuates outlet check 38 in fuel injector 32 to an open position. Increased fuel pressure will tend to leak through leakage 39 from nozzle cavity 74 to stop cavity 80 and to spring cavity 78 such that as an increased pressure of fuel arises in nozzle cavity 74, stop cavity 80 and spring cavity 78 will also experience an increase in pressure. As outlet check 38 lifts, and particularly as outlet check 38 nears its open position where stop 84 contacts injector housing 42, fuel in spring cavity 78 is displaced through anti-cavitation vent 44 to low pressure space 70. With spray orifices 76 open, fuel will be sprayed from nozzle cavity 74 into cylinder 16. When it is desirable to end fuel injection, a pressure of fuel in nozzle cavity 74 may be reduced by actuating spill valve 36 open. In response to the reduction in pressure of fuel in nozzle cavity 74 outlet check 38 commences actuation back to its closed position, using a biasing force produced by biasing spring 40. In response to the commencing of actuating of outlet check 38 back to the closed position, and principally at the moment stop 84 moves out of contact with injector housing 42, some fuel is returned to spring cavity 78 from low pressure space 70 through anti-cavitation vent 44. During a fuel injection event a leakage or drain direction of fluid flow may be understood to extend from leakage path 39 to stop cavity 80, and from stop cavity 80 to spring cavity 78. When outlet check 38 moves toward a closed position, a return or fill direction of fluid flow may extend from stop cavity 80 to leakage path 38. Some fluid may be expelled through anti-cavitation vent 44 to low pressure space 75 as outlet check 38 closes, and returned through anti-cavitation vent 44 from low pressure space 75 as outlet check 38 begins to open, as further discussed herein.
[0026] It will be recalled that fuel pressure in spring cavity 78 will tend to increase as fuel pressure in nozzle cavity 74 is increased during a plunger pumping stroke. It has been observed in certain earlier designs that fuel pressure in a spring cavity having unrestricted venting or otherwise different vent configurations than those of the present disclosure, fuel pressure in a spring cavity can fluctuate significantly, or even drop to a negative pressure when an outlet check is moved into and out of contact with a stop. As a result, cavitation bubbles can form which, upon collapsing, can cause damage to the spring or surfaces of other components. By providing a flow restriction in the nature of the anti-cavitation vents contemplated herein, a relatively more stable and typically higher pressure can be maintained in a spring cavity during a fuel injection event than what might be observed in known design, and the magnitude of the changes in fluid pressure and potentially amplitudes of variations in fluid pressure that can lead to production of cavitation bubbles may be reduced. Vents, orifices, flow areas, not capable of producing this general functionality would not be fairly understood as an anti-cavitation vent.
[0027] Referring now to
[0028] Turning to
[0029] Referring to
[0030] The present description is for illustrative purposes only, and should not be construed to narrow the breadth of the present disclosure in any way. Thus, those skilled in the art will appreciate that various modifications might be made to the presently disclosed embodiments without departing from the full and fair scope and spirit of the present disclosure. Other aspects, features and advantages will be apparent upon an examination of the attached drawings and appended claims. As used herein, the articles a and an are intended to include one or more items, and may be used interchangeably with one or more. Where only one item is intended, the term one or similar language is used, Also, as used herein, the terms has, have, having, or the like are intended to be open-ended terms. Further, the phrase based on is intended to mean based, at least in part, on unless explicitly stated otherwise.