DISTRIBUTION PANEL FOR INTELLIGENTLY CONTROLLED SOLID-STATE CIRCUIT BREAKERS
20200395739 ยท 2020-12-17
Assignee
Inventors
- Taylor Santore (Charlotte, NC, US)
- Frederick Miller (Charlotte, NC, US)
- Denis Kouroussis (Markham, CA)
- Ryan Kennedy (Cornelius, NC, US)
Cpc classification
H02H3/027
ELECTRICITY
H05K7/20918
ELECTRICITY
H02B1/04
ELECTRICITY
H01H9/548
ELECTRICITY
H01H2071/124
ELECTRICITY
H05K7/2039
ELECTRICITY
H03K17/56
ELECTRICITY
International classification
H02B1/04
ELECTRICITY
Abstract
An electrical distribution panel for controlling the distribution of electrical power to a plurality of loads includes a plurality of solid-state circuit breakers (SSCBs), each including a thermally conductive heatspreader and one or more power semiconductor devices that control whether electrical current is able to flow to an attached load; a distribution panel heatsink configured in thermal contact with the SSCB heatspreaders; one or more cooling fans that blow air onto the distribution panel heatsink; a stacked bus bar with quick-fit pin-mount receptacles for receiving mating/matching press-fit connection pins located on line-side terminals of the SSCBs; a communications and control (comm/control) bus communicatively coupled to the plurality of SSCBs; and a head-end interface and gateway to which an external computer can connect, to, among other things, set and alter trip settings of the plurality of SSCBs via the comm/control bus.
Claims
1. An electrical distribution panel, comprising: a plurality of solid-state circuit breakers (SSCBs), each SSCB including line-side and load-side terminals, a solid-state device configured between the SSCB's line-side and load-side terminals, and a thermally conductive heatspreader configured to conduct heat away from the SSCB's solid-state device; and a distribution panel heatsink in thermal contact with the thermally conductive heatspreaders of the plurality of SSCBs.
2. The electrical distribution panel of claim 1, wherein each SSCB of the plurality of SSCBs further comprises: a closeable air gap connected in series with the SSCB's solid-state device, between the line-side and load-side terminals, the closeable air gap configured to provide galvanic isolation between the line-side and load-side terminals, when open; and an air gap assembly that controls whether the air gap is open or closed, and that is triggered to automatically open the air gap upon a short circuit or overload of unacceptably long duration occurring in a load circuit attached to the SSCB's load-side terminals.
3. The electrical distribution panel of claim 2, wherein each of the SSCBs of the plurality of SSCBs operates, at any given time, in one of three possible operating states: an OFF state during which the SSCB's solid-state device is switched OFF and its air gap is open, an ON state during which the SSCB's solid-state device is switched ON and its air gap is closed, and a STANDBY during which the SSCB's solid-state device is switched OFF and its air gap is closed.
4. The electrical distribution panel of claim 3, wherein each of the SSCBs of the plurality of SSCBs is enclosed in a housing having a front faceplate revealing indicators and/or buttons that indicate, at any given time, whether the SSCB is in the OFF state, the ON state, or the STANDBY state.
5. The electrical distribution panel of claim 1, further comprising: a communications and control (comm/control) bus in electrical communication with the plurality of SSCBs; and a head-end interface communicatively coupled to the comm/control bus through which an external computer can set and alter trip settings of the plurality of SSCBs.
6. The electrical distribution panel of claim 1, wherein each of the SSCBs of the plurality of SSCBs is enclosed in a housing having a front with an electronic display.
7. The electrical distribution panel of claim 6, further comprising: a communications and control (comm/control) bus in electrical communication with the plurality of SSCBs; and a head-end interface communicatively coupled to the comm/control bus through which an external computer can set and control what information is displayed by the electronic displays of the plurality of SSCBs.
8. The electrical distribution panel of claim 7, wherein the comm/control bus is split into two or more comm/control bus/rail sections that include a plurality of comm/control bus connectors which the plurality of SSCBs connect to, and that have, or are assigned, unique addresses that identify or indicate physical locations of the plurality of SSCBs in the distribution panel.
9. The electrical distribution panel of claim 1, further comprising a panelboard electronic display.
10. The electrical distribution panel of claim 9, further comprising: a communications and control (comm/control) bus in electrical communication with the plurality of SSCBs; and a head-end interface communicatively coupled to the comm/control bus through which an external computer can set and control what information is displayed by the panelboard electronic display.
11. The electrical distribution panel of claim 9, further comprising a panelbox with a panelbox door that holds the panelboard display.
12. The electrical distribution panel of claim 11, wherein each of the SSCBs of the plurality of SSCBs includes an electronic display, and the panelbox door includes a panelbox door window through which the electronic displays can be viewed, when the panelbox door is closed.
13. The electrical distribution panel of claim 1, further comprising a stacked busbar to which the line-side terminals of the plurality of SSCBs electrically connect.
14. The electrical distribution panel of claim 13, further comprising a plurality of hot-connection covers that cover the line-side terminal connections to the stacked busbar and that prevent a person who may access the electrical distribution panel from coming in contact with the line-side terminal connections.
15. The electrical distribution panel of claim 13, wherein the stacked busbar includes a plurality of electrically conductive receptacles formed along the busbar's length, and the plurality of SSCBs include electrically conductive line-side press-fit connection pins that fit into the plurality of electrically conductive receptacles.
16. The electrical distribution panel of claim 1, further comprising one or more cooling fans configured to blow air on the distribution panel heatsink.
17. The electrical distribution panel of claim 16, further comprising one or more front-access fan covers that provide access to the one or more cooling fans from a front of the electrical distribution panel.
18. An electrical distribution panel, comprising: a busbar; and a plurality of solid-state circuit breakers (SSCBs), each SSCB including: one or more line-side terminals that electrically connect to the busbar and and one or more load-side terminals for connecting to a load; a solid-state device configured between the SSCB's line-side and load-side terminals; a closeable air gap connected in series with the SSCB's solid-state device, between the SSCB's line-side and load-side terminals, the closeable air gap configured to provide galvanic isolation between the line-side and load-side terminals, when open; and an air gap assembly that controls whether the air gap is open or closed, and that is automatically triggered to open the air gap upon a short circuit or overload of unacceptably long duration occurring in a load circuit attached to the SSCB's load-side terminals, wherein each of the SSCBs operates, at any given time, in one of three possible operating states: an OFF state during which the SSCB's solid-state device is switched OFF and its air gap is open, an ON state during which the SSCB's solid-state device is switched ON and its air gap is closed, and a STANDBY during which the SSCB's solid-state device is switched OFF and its air gap is closed.
19. The electrical distribution panel of claim 18, wherein each SSCB is enclosed in a housing having a front with indicators and/or button that indicate and inform whether, at any given time, said each SSCB is in the OFF state, the ON state, or the STANDBY state.
20. The electrical distribution panel of claim 18, wherein each of the SSCBs of the plurality of SSCBs includes a thermally conductive heatspreader configured to conduct heat away from its solid-state device, and the electrical distribution panel further comprises a distribution panel heatsink that is in thermal contact with the thermally conductive heatspreaders.
21. The electrical distribution panel of claim 18, further comprising: a communications and control (comm/control) bus in electrical communication with the plurality of SSCBs; and a head-end interface communicatively coupled to the comm/control bus through which an external computer can set and alter trip settings of the plurality of SSCBs.
22. The electrical distribution panel of claim 18, wherein each of the SSCBs of the plurality of SSCBs is enclosed in a housing having a front with an electronic display.
23. The electrical distribution panel of claim 22, further comprising: a communications and control (comm/control) bus in electrical communication with the plurality of SSCBs; and a head-end interface communicatively coupled to the comm/control bus through which an external computer can set and control what information is displayed by the electronic displays of the plurality of SSCBs.
24. The electrical distribution panel of claim 23, wherein the comm/control bus is split into two or more comm/control bus/rail sections that include a plurality of comm/control bus connectors which the plurality of SSCBs connect to, and that have, or are assigned, unique addresses that identify or indicate physical locations of the plurality of SSCBs in the distribution panel.
25. The electrical distribution panel of claim 18, further comprising a panelboard electronic display.
26. The electrical distribution panel of claim 25, further comprising: a communications and control (comm/control) bus in electrical communication with the plurality of SSCBs; and a head-end interface communicatively coupled to the comm/control bus through which an external computer can set and control what information is displayed by the panelboard electronic display.
27. The electrical distribution panel of claim 25, further comprising a panelbox with a panelbox door that holds the panelboard display.
28. The electrical distribution panel of claim 27, wherein each of the SSCBs of the plurality of SSCBs includes an electronic display, and the panelbox door includes a panelbox door window through which the electronic displays can be viewed, when the panelbox door is closed.
29. The electrical distribution panel of claim 18, wherein the busbar comprises a stacked bus bar having two or more alternating and stacked conductive and insulating layers.
30. The electrical distribution panel of claim 29, further comprising a plurality of hot-connection covers that cover the line-side terminal connections to the stacked busbar and that prevent a person who may access the electrical distribution panel from coming in contact with the line-side terminal connections.
31. The electrical distribution panel of claim 29, wherein the stacked busbar includes a plurality of electrically conductive receptacles formed along the busbar's length, and the plurality of SSCBs include electrically conductive line-side press-fit connection pins that fit into the plurality of electrically conductive receptacles.
32. The electrical distribution panel of claim 20, further comprising one or more cooling fans configured to blow air on the distribution panel heatsink.
33. The electrical distribution panel of claim 32, further comprising one or more front-access fan covers that provide access to the one or more cooling fans from a front of the electrical distribution panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0027] Referring to
[0028] In the exemplary embodiments of the electrical distribution panel 100 described herein, the SSCBs 102 are similar in construction and operation to the SSCBs described in copending and commonly assigned U.S. patent application Ser. No. 16/898,538, which is incorporated herein by reference. It should be emphasized, however, that the exemplary electrical distribution panel 100 could be adapted so that it serves as a distribution panel for other smart and/or intelligently controlled SSCBs that utilize solid-state devices (specifically, power semiconductors) to control the delivery and distribution of electrical power in an electrical distribution system. For example, the exemplary electrical distribution panel 100 could be adapted to serve as a distribution panel for SSCBs similar to those described in commonly assigned U.S. Pat. No. 10,541,530, entitled Hybrid Air-Gap/Solid-State Circuit Breaker and commonly assigned U.S. Pat. No. 10,276,321, entitled Dynamic Coordination of Protection Devices in Electrical Distribution Systems, both which are also incorporated into this disclosure by reference. Further, although the exemplary embodiment of the electrical distribution panel 100 described and depicted herein is specially designed for intelligently controlled or smart SSCBs, those of skill in the relevant art will appreciate and understand that many of its various features and attributes can also be used, modified or adapted so that the panel can serve as a distribution panel for SSCBs that do not have smart capabilities and/or that do not have any ability to be intelligently controlled. The electrical distribution panel 100 could also be modified or adapted to serve as a distribution panel for circuit breakers that do not even employ solid-state devices. Therefore, unless specifically specified in the words of the appended patent application claims, the electrical distribution panel 100 should not be construed as being restricted for use with any particular type of circuit breaker, whether the circuit breaker does or does not employ solid-state devices, and/or whether or not the circuit breaker is smart and/or intelligently controlled.
[0029] According to one embodiment of the invention, the electrical distribution panel 100 comprises a stacked busbar 108 mounted to a back of the distribution panel 100 (or to the back wall of a panel enclosure, i.e., panelbox, within which the distribution panel 100 is contained). The stacked busbar 108, which can be better seen in
[0030] As can also be seen in
[0031] In one embodiment of the invention stacked busbar 108 further has a plurality of thru-holes 144 (or insulated disks) formed through or in ittwo thru-holes 144 for each SSCB 102. The two thru-holes 144 allow two spring-loaded screws 146 to access matching/mating screw holes at the back of the electrical distribution panel 100. In one embodiment of the invention, the two spring-loaded screws 146 are held by a line-side SSCB enclosure piece 160 (see
[0032] As can be best seen in
[0033] In accordance with one embodiment of the invention, a portion (or portions) of the back of distribution panel 100 and/or portion (or portions) of the back wall of a panelbox within which the distribution panel 100 is contained is/are removed (e.g., cut out) so that the large distribution panel heatsink 150 is exposed at the back of the distribution panel 100. In this manner, when each SSCB 102 is mounted in the distribution panel 100 using its four spring-loaded screws 146, its thermally conductive heatspreader 148 (see
[0034] In accordance with one embodiment of the invention, the distribution panel 100 further comprises hot-connection covers 122 that cover the SSCB line-in (i.e., line-side) connections at the stacked busbar 108. These hot-connection covers 122, which can be more clearly seen in
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[0036] In a preferred embodiment of the invention the electrical distribution panel 100 is a smart distribution panel 100 specifically designed to control the delivery and distribution of electrical power using a plurality of smart or intelligently controlled SSCBs, such as described in aforementioned copending and commonly assigned assigned U.S. patent application Ser. No. 16/898,538, or commonly assigned U.S. Pat. No. 10,541,530, entitled Hybrid Air-Gap/Solid-State Circuit Breaker, and commonly assigned U.S. Pat. No. 10,276,321, entitled Dynamic Coordination of Protection Devices in Electrical Distribution Systems. To accommodate these and other types of smart and intelligently controlled SSCBs, in one embodiment of the invention, the smart distribution panel 100 further comprises a comm/control bus 110. As can be best seen in
[0037] In one embodiment of the invention comm/control bus 110 comprises a controller area network (CAN) bus. In another it comprise an inter-IC (I2C). However, other comm/control bus technologies may be alternatively used, as will be appreciated and understood by those of ordinary skill in the art. As can be best seen in
[0038] The comm/control bus 110 and gateway control board 192 further allow a local or remotely located computer to connect to the head-end interface 190 and communicate and/or control the smart or intelligently controlled SSCBs 102, for example, via a wired local area network (LAN), a wide area network (WAN), Internet, etc., and/or wirelessly via a wireless transceiver in the head-end interface 190. The local or remotely located computer is then able, to among other things: program and direct the control and operation of the smart or intelligently controlled SSCBs 102; determine the trip and operational status of each SSCB 102 in the distribution panel 100 (e.g., ON, OFF, or STANDBY); command any given SSCB 102 to switch its power semiconductor(s) ON and OFF; command any SSCB 102 to switch its power semiconductor device(s) OFF and, if the SSCB has the capability, form an air gap between its line-in (i.e., line-side) and line-out (i.e., load-side) terminals; test, monitor, and/or log both real time and non-real-time operating characteristics of the SSCBs 102 (e.g., real time line currents, line-in and line-out voltages, FET power module 118 operating temperature, etc.); selectively and dynamically coordinate the SSCBs 102 in the distribution panel, even in real time; diagnose performance related problems any given SSCB 102 in the distribution panel 100 may experience or encounter; set, manipulate, and allow a person (e.g., an electrician or engineer) to manually set and alter any given SSCB's 102's trip settings (e.g., time-to-trip for both short circuits and overloads); and allow a person to define, change and control what information is being displayed on any given SSCB's 102's electronic display. Note that the local or remote computer may be any type of computer, including a large mainframe computer, desktop computer, laptop computer, hand-held computer, tablet computer, smartphone, etc.
[0039] As was explained above in reference to
[0040] While various embodiments of the present invention have been described, they have been presented by way of example and not limitation. It will be apparent to persons skilled in the relevant art that various changes in form and detail may be made to the exemplary embodiments without departing from the true spirit and scope of the invention. Accordingly, the scope of the invention should not be limited by the specifics of the exemplary embodiments but, instead, should be determined by the appended claims, including the full scope of equivalents to which such claims are entitled.