Fastener For Affixing Magnetic Targets To A Nut Plate For Use In A System For Locating Non-Visible Objects
20200391330 ยท 2020-12-17
Inventors
Cpc classification
B23P19/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A fastener for coupling a magnetic target to a nut plate base is provided. The fastener includes a body defining an opening. Furthermore, when the fastener is coupled to the nut plate base, the opening is aligned with an opening defined by the nut plate base and configured to accommodate a floating nut.
Claims
1. A fastener for coupling a magnetic target to a nut plate base, the fastener comprising: a body defining an opening, wherein when the magnetic target is coupled to the nut plate base via the fastener, the opening is aligned with an opening defined by the nut plate base and configured to accommodate a floating nut.
2. The fastener of claim 1, wherein when the magnetic target is coupled to the nut plate base via the fastener, a portion of the magnetic target is disposed within the opening defined by the body of the fastener.
3. The fastener of claim 2, wherein the portion of the magnetic target comprises a projection having a shape corresponding to a shape of the opening defined by the body of the fastener.
4. The fastener of claim 1, wherein the body further defines a first slot and a second slot, the second slot spaced apart from the first slot such that the opening defined by the body is positioned between the first slot and the second slot.
5. The fastener of claim 4, wherein when the magnetic target is coupled to the nut plate base via the fastener, a first wing of the nut plate base is disposed within the first slot and a second wing of the nut plate base is disposed within the second slot.
6. The fastener of claim 1, wherein the body of the fastener is formed from a non-magnetic material.
7. The fastener of claim 6, wherein the non-magnetic material comprises a polyurethane.
8. The fastener of claim 1, wherein the opening defined by the body of the fastener extends from a first end of the body to a second end of the body.
9. The fastener of claim 8, further comprising: a cap coupled to the body such that the cap covers the opening at the first end of the body.
10. The fastener of claim 9, wherein the cap is removably coupled to the body of the fastener.
11. A method for coupling a magnetic target to a nut plate base, the method comprising: coupling a fastener to the nut plate base such that an opening defined by the fastener is aligned with an opening defined by the nut plate base; and coupling the magnetic target to the fastener such that a projection of the magnetic target is disposed within the opening defined by the fastener.
12. The method of claim 11, wherein coupling a fastener the nut plate base comprises: coupling the fastener to the nut plate base such that a portion of the nut plate base is positioned within a slot defined by the fastener.
13. The method of claim 11, wherein the opening defined by the fastener extends from a first end of the fastener to a second end of the fastener.
14. The method of claim 13, further comprising: coupling a cap to the fastener such that the cap covers the opening at the first end of the fastener.
15. A nut plate assembly, comprising: a nut plate base defining an opening configured to accommodate a floating nut; a fastener comprising a body defining an opening, the fastener removably coupled to the nut plate base such that the opening defined by the body thereof is aligned with the opening defined by the nut plate base; and a magnetic target positioned within the opening defined by the fastener.
16. The nut plate assembly of claim 15, wherein the body further defines a first slot and a second slot, the second slot spaced apart from the first slot such that the opening defined by the body is positioned between the first slot and the second slot.
17. The nut plate assembly of claim 16, wherein a first wing of the nut plate base is disposed within the first slot and a second wing of the nut plate base is disposed within the second slot.
18. The nut plate assembly of claim 15, wherein the opening defined by the body extends from a first end of the body to a second end of the body.
19. The nut plate assembly of claim 18, wherein the fastener comprises a cap coupled to the body such that the cap covers the opening at the first end of the body.
20. The nut plate assembly of claim 15, wherein the magnetic target is integrally formed with the fastener.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Detailed discussion of embodiments directed to one of ordinary skill in the art are set forth in the specification, which makes reference to the appended figures, in which:
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DETAILED DESCRIPTION
[0028] Reference now will be made in detail to embodiments, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the embodiments, not limitation of the present disclosure. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made to the embodiments without departing from the scope or spirit of the present disclosure. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that aspects of the present disclosure cover such modifications and variations.
[0029] Example aspects of the present disclosure are directed to apparatus, systems and methods for affixing magnetic targets to a floating nut plate for use in a system for locating non-visible objects. Floating nut plates can be used in locations where it is required to replace or remove skin plans on aircraft. Example locations in which floating nut plates can be used can include, without limitation, the wings of an aircraft, inspection hatches, fuselages, and a nacelle or cowling associated with a gas turbine engine mounted to the aircraft.
[0030] Conventional floating nut plates include a nut plate base, a movable threaded component, and a clip configured to secure the movable threaded component to the nut plate base. The clip and the movable threaded component can each be formed from magnetic material. However, the system for locating non-visible objects cannot be used to locate the floating nut plate, because of the clip and the moveable threaded component. Furthermore, although the clip and the movable threaded component can be removed from the nut plate base, the system for locating non-visible objects cannot be used to locate the nut plate base, because the nut plate base is not made of magnetic material or magnetic material having sufficiently low magnetic properties such that the nut plate base cannot be detected by the system for locating non-visible objects.
[0031] Example aspects of the present disclosure are directed to fasteners that can be used to affix a magnetic target to the nut plate base so that the system for locating non-visible objects can be used to locate the nut plate base. Example fasteners can define an opening and can be removably coupled to the nut plate base such that the opening is aligned with an opening defined by the nut plate base. Furthermore, a magnetic target of the system for locating non-visible objects can be coupled to the nut plate base via the fasteners. More specifically, the opening defined by the fasteners can be configured to accommodate at least a portion of the magnetic target. In this manner, the system for locating non-visible objects can determine a location of the nut plate base and, more specifically, the opening defined by the nut plate base.
[0032] When the location of the opening defined by the nut plate base is located, a hole can be drilled in the aircraft structure that is aligned with the opening defined by the nut plate base. A drill bit used to drill the hole can push the magnetic target such that the magnetic target is no longer positioned within the opening defined by the fastener. In some implementations, the magnetic target can be coupled to a lanyard. In this manner, the magnetic target can be retained via the lanyard when the magnetic target is decoupled from the fastener via the drill bit.
[0033] In some implementations, the fastener can be integrally formed with the magnetic target of the system for locating non-visible objects. In this manner, the magnetic target can be directly coupled to the nut plate base. Furthermore, the magnetic target having an integral fastener can be decoupled from the nut plate base when pressed by the drill bit being used to drill the hole in the aircraft structure. When decoupled from the nut plate base, the magnetic target having the integral fastener can be retained via a lanyard that is coupled to the magnetic target via a suitable eye hook feature on the magnetic target.
[0034] The fasteners according to the present disclosure provides numerous technical benefits. For instance, the fasteners can be used to couple a magnetic target of the system for locating non-visual objects to a nut plate base. In this manner, the system for locating non-visible objects can be used to determine a location of the nut plate base. More specifically, the system can be used to determine a location of the opening defined by the nut plate base. In this manner, the system can be used to determine drill locations on aircraft structures using nut plates.
[0035] Referring now to the FIGS.,
[0036] As shown, a sensor array 10 can be disposed on the plate 3. More specifically, a base member of the sensor array 10 can be positioned on the plate 3. In some implementations, the sensor array 10 can include a plurality of magnetic sensors 12 (further illustrated in
[0037] Alternative arrangements of sensors are conceivable, and two further examples are illustrated in
[0038] As will be appreciated, the end of the magnet assembly 4 inserted into hole 2 is the center location of a generally symmetric magnetic field having its maximum located in terms of the upper surface of plate 3 at the point on that upper surface which is precisely aligned with the axis of hole 2. At points on the upper surface of plate 3 more remote from that point, the magnetic field strength is less. The magnetic field strength at any point on the surface can be measured using a magnetic sensor. It should be appreciated that any other magnetic field strength sensor could be used, such as an eddy current based sensor.
[0039] The magnetic sensors 12 are connected via a suitable signal-carrying cable 15 to an evaluation electronics, for example in the form of a laptop computer or PDA. It will readily be appreciated that if the sensor array 10 is located as shown in
[0040] If the sensor array 10 is shifted from its position in
[0041]
[0042] However, the system may also be operated the other way round, as shown on the right of
[0043] Referring now to FIG, 3, an example apparatus is provided for detecting pre-drilled holes 22 in a spar 20 when located behind a skin 21 which is to be fixed to the spar 20 by means of rivets. Each rivet needs to pass through a hole made in skin 21 and through one of the pre-drilled holes 22 in spar 20. The apparatus can include a main pneumatics and power supply equipment box 30, a unit 31 which, as can be seen, is held against the skin 21, and which contains the electronics described below and a display unit at a housing 32. Box 30 has a lead 37 for connecting to a source of electrical power.
[0044] On the underside of the unit 31 and accordingly not visible in
[0045] Before using the apparatus to locate one of the pre-drilled holes 22 not visible behind skin 21, a magnet is placed in one of the pre-drilled holes 22 so that a symmetrical magnetic field spreads out through the skin 21 and its field strength can be detected adjacent the surface of skin 21 visible in
[0046] By appropriate processing of the signals received from the individual magnetic sensors included in the array of magnetic sensors disposed on the underside of unit 31, the location of the maximum magnetic field strength point can be found and, more particularly, displayed on a display screen 40 set in housing 32. In some implementations, the display screen 40 can be a PDA and housing 32 can be a docking station. Housing 32 may be affixed by means of a suction cup to the visible side of skin 21 at any convenient point. Fixture is effected by a suction cup actuation lever 41 on housing 32 and the display screen 40 is connected via a signal cable 44 with the electronics in unit 31. As can be seen, the display screen 40 can display a pair of concentric circles 45, 45 and a fixed vertical and horizontal crossbar structure 47. The electronics are arranged to show on the display screen 40 the position of the point of maximum magnetic field strength. The fixed vertical and horizontal crossbar structure 47 is positioned such that it corresponds to the drilling guide tube 33, i.e. as unit 31 is moved, so concentric circles 45 and 45 on the display screen 40 move likewise. It is accordingly very straightforward, with the housing 32 being stationary but the unit 31 being movable. In this manner, the unit 31 can be moved into a position in which the smaller concentric circle 45 is precisely central relative to the fixed vertical and horizontal crossbar structure 47.
[0047] When the smaller concentric circle 45 is precisely center relative to the fixed vertical and horizontal crossbar structure 47, unit 31 may be clamped firmly in position on skin 21 and the drilling guide tube 33 can be used as a drilling guide to allow a bore to be made in skin 21 which is precisely perpendicular to the surface of skin 21 and Which is precisely coincident with the pre-drilled holes 22 in spar 20 which carried the magnet during the positioning process. The bore may accordingly be made, unit 31 taken out of the way, a rivet inserted and fixed in position, and the process then repeated for the purpose of drilling the next hole in skin 21 to align with the next aperture 22in the spar 20.
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[0049] Located on the output side of power supply unit 51 is a power supply supervisor unit 62 which is used to monitor the sensor voltage supply and to indicate, for example by flashing up a message on the display screen 40, if there is a problem.
[0050] As shown, the output of each of the magnetic sensors included in the magnetic sensor array 55 can be provided to a multiplexer 56 and signal conditioning board 57 which is provided with the necessary electronics to clean and stabilize the magnetic sensor voltage measured. The signal corresponding to the cottage selected by multiplexer 56 is fed to a high resolution analogue/digital convener 58 to provide a digital signal corresponding to the magnetic sensor voltage and this is fed in turn into a digital signal processing unit 59 which stores and processes the digital voltage signals corresponding to each of the magnetic sensors in turn. By appropriate programming, this can then calculate the position of the center of the magnetic field relative to the array itself and it can provide that information via a serial communication interface 60 to the display screen 40 located on housing 32. As noted with respect to
[0051] As illustrated in
[0052] In some implementations, each of the elbow hinges 120, 124 and the ball joint 128, can be under the control of suitable drive means as will be understood by the reader familiar with robotics. In particular, the industrial robot 100 will be under computer control, and the motion will be imparted by suitable stepping motors or the like, with positional control sufficient to ensure the accurate positioning of the head 126.
[0053] The magazine 130 is illustrated in further detail in
[0054] The magazine 130 is rotatable about its own cylindrical axis (by drive means again not illustrated for reasons of clarity), to allow presentation of each of the six units in turn by rotation of the Magazine through increments of 60 degrees. The ohm head is thus able to perform each of the six operations involved in inserting a rivet in a designated point in a mechanical component, the point being indicated by way of a magnetic field generating object as previously described, or on the basis of detection of a hole in an object behind the skin to be drilled, with the magnetic field to achieve this being generated behind the sensor array in such a circumstance.
[0055] Thus, in this embodiment, the drilling axis is not coincident with the sensor array. In this embodiment, the drilling axis and indeed the countersinking axis) is displaced away from the sensor array, but by a fixed amount by virtue of the fixed relationship between the sensor array 140 and the drill 142.
[0056] It will be appreciated that this is but one example of a factory automation arm, or machine, which could serve to implement an embodiment of the present disclosure. A linear arrangement, including a linearly displaceable magazine, could also be provided. A gantry style robot could be used instead of an arm style machine. The level of artificial intelligence provided in such a robot is not an essential part of the present disclosure, as control electronics for the sensor, and thus for the magazine as a whole, should be in line with the electronics illustrated in
[0057] Referring now to
[0058] As shown, the body 212 of the nut plate base 210 can further define an opening 215 positioned between the first mounting hole 213 and the second mounting hole 214. It should be appreciated, however, that the opening 215 can be positioned at any suitable location on the body 212 of the nut plate base 210. For instance, in some implementations, the opening 215 can be offset relative to the first mounting hole 213 and the second mounting hole 214. It should also be appreciated that the opening 215 can be configured to accommodate a fastener used to secure a floating nut (not shown) to the nut plate base 210. In some implementations, the nut plate base 210 can include a first wing 216 and a second wing 218 spaced apart from the first wing 216. As shown, the first wing 216 and the second wing 218 can extend from the body 212 such that the first wing 216 and the second wing 218 are substantially perpendicular to the body 212.
[0059] As shown, the floating nut plate 200 can further include a movable threaded component 230 and a clip 240. The movable threaded component 230 can be secured to the nut plate base 210 via the clip 240. When the movable threaded component 230 is secured to the nut plate base 210 via the clip 240, a portion of the clip 240 can, in some implementations, extend into the aperture 220 defined by the first wing 216 of the nut plate base 210 and the aperture 222 defined by the second wing 218 of the nut plate base 210. It should be appreciated that both the movable threaded component 230 and the clip 240 can be formed from magnetic material. Despite the movable threaded component 230 and the clip 240 each being formed from magnetic material, systems for locating non-visible objects, such as the apparatus discussed above with reference to
[0060] Referring now to
[0061] In some implementations, a portion of the body 401 defining the first slot 402 can include a projection (not shown) that can extend through the aperture 220 defined by the first wing 216. In this manner, the fastener 400 can be secured to the nut plate base 410 via the projection extending through the aperture 220 defined by the first wing 216. Alternatively or additionally, a portion of the fastener 400 defining the second slot 404 can include a projection (not shown) that can extend through the aperture 222 defined by the second wing 218. In this manner, the fastener 400 can be secured to the nut plate base 210 via the projection extending through the aperture 222 defined by the second wing 218.
[0062] When the fastener 400 is coupled to the nut plate base 210, it should be appreciated that an opening 406 defined by the body 401 of the fastener 400 can be aligned with the opening 215 defined by the body 212 of the nut plate base 210. It should also be appreciated that the fastener 400 can be formed from any suitable material. For instance, in some implementations the fastener 400 can be formed from a non-magnetic material. In some implementations, the non-magnetic material can be polyurethane. It should be appreciated, however, that the fastener 400 can be formed from any suitable non-magnetic material.
[0063] As shown, the nut plate assembly 300 can include a magnetic target 500 associated with a system for locating non-visible objects can be coupled to the nut plate base 210 via the fastener 400. For instance, the opening 406 defined by the fastener 400 can be configured to accommodate a portion of the magnetic target 500. In some implementations, the magnetic target 500 can include a projection 502 that can extend into the opening 406 defined by the fastener 400. In this manner, the projection 502 of the magnetic target 500 can be aligned with the opening defined by nut plate base 210 when the magnetic target 500 is coupled to the nut plate base 210 via the fastener 400. In some implementations, a shape of the projection 502 can correspond to a shape of the opening 406 defined by the body 401 of the fastener 400. As will be discussed below in more detail, a system for locating non-visible objects can locate the nut plate base 210 and, more specifically the opening 215 defined by the nut plate base 210 based on a magnetic field associated with the magnetic target 500 coupled to the nut plate base 210 via the fastener 400.
[0064] Referring now to
[0065] In some implementations, a system 600 for detecting non-visible objects, such as the apparatus discussed above with reference to
[0066] In some implementations, a drill bit used to drill the hole in the component 510 can contact the magnetic target 500 and push the magnetic target 500 out of the opening 406 (
[0067] Referring now to
[0068] Referring now to
[0069] Referring now to
[0070] At (1002), the method 1000 can include coupling a fastener to the nut plate base such that an opening defined by the fastener is aligned with an opening defined by the nut plate base. In some implementations, coupling the fastener to the nut plate base such that the opening defined by the fastener aligned with the opening defined by the nut plate base can include coupling the fastener to the nut plate base such that a portion of the nut plate base is positioned within a slot defined by the fastener. For instance, in some implementations, the fastener can define a first slot and a second slot spaced apart from the first slot. More specifically, the second slot can be spaced apart from the first slot by a distance that corresponds to a distance between a first wing of the nut plate base and a second wing of the nut plate base. In such implementations, the fastener can be coupled to the nut plate base such that at least a portion of the first wing is received within the first slot and at least a portion of the second wing is received within the second slot.
[0071] At (1004), the method 1000 can include coupling the magnetic target to the fastener such that a projection of the magnetic target is disposed within the opening defined by the fastener. At (1006), the method 1000 can include coupling a cap to the fastener such that the cap is positioned over the opening defined by the fastener. In some implementations, the cap can be removably coupled to the fastener such that the cap is positioned over the opening defined by the fastener.
[0072] While the present subject matter has been described in detail with respect to specific example embodiments thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art.