Rock tumbling method and apparatus

Abstract

After three or four abrasive rock tumbling steps with successively finer and finer adhesive, the rocks are tumbled with pieces of an elastomer, for example plastic foam. The plastic foam may be polyurethane foam. The result is a higher polish than could be achieved by prior abrasive and finishing approaches. A polishing compound may be embedded in the polyurethane foam. Advantages of doing this include that the user gets multiple polishings out of the material base, there is less breakage of the rocks during tumbling process, and the tumbling mix will not sludge up if the user were to let the barrel sit after tumbling.

Claims

1. A method comprising the steps of: placing rocks, water, and abrasive of a first grit into a first container; operating the first container for a period of time of at least one day, thereby moving the rocks, thereby yielding rocks that have reached a first processing state; placing some of the resulting rocks, along with water and abrasive of a second grit into a second container, the abrasive of the second grit being finer than the abrasive of the first grit; operating the second container for a period of time of at least one day, thereby moving the rocks, thereby yielding rocks that have reached a second processing state; placing some of the resulting rocks along with water and abrasive of a third grit into a third container, the abrasive of the third grit being finer than the abrasive of the second grit; operating the third container for a period of time of at least one day, thereby moving the rocks, thereby yielding rocks that have reached a third processing state; placing some of the resulting rocks from the preceding step, along with pieces of an elastomer, into yet another container; operating this container for a period of time of at least one day, thereby moving the rocks, thereby yielding rocks that have reached a final processing state.

2. The method of claim 1 further comprising first and second intermediate steps, the first and second intermediate steps taking place between the step of operating the third container and the step of placing some of the resulting rocks from the preceding step, along with pieces of elastomer, into yet another container; the first intermediate step comprising placing some of the resulting rocks from the previous step, along with water and abrasive of a fourth grit, into a fifth container, the abrasive of the fourth grit being finer than the abrasive of the third grit; the second intermediate step comprising operating the fifth container for a period of time of at least one day, thereby moving the rocks, thereby yielding rocks that have reached a further processing state.

3. The method of claim 1 wherein the first container, second container, third container and fourth container are the same container.

4. The method of claim 1 wherein the step of placing some of the resulting rocks from the preceding step, along with pieces of an elastomer, into yet another container further comprises placing water into the container.

5. The method of claim 1 wherein each container is a drum, and wherein the operating of the container comprises rotating the drum, and wherein the moving of the rocks comprises tumbling the rocks.

6. The method of claim 1 wherein each container is a tub, and wherein the operating of the container comprises vibrating the tub, and wherein the moving of the rocks comprises vibrating the rocks.

7. The method of claim 1 further comprising the step, performed after the step of operating the container with the pieces of an elastomer, of allowing the pieces of an elastomer to dry before storage.

8. The method of claim 1 wherein the elastomer is an elastomer foam, whereby the pieces of an elastomer are pieces of elastomer foam.

9. The method of claim 8 wherein the elastomer foam has embedded within it a polishing compound.

10. The method of claim 8 wherein the elastomer foam is plastic foam, whereby the pieces of an elastomer foam are pieces of plastic foam.

11. The method of claim 10 wherein the plastic foam has embedded within it a polishing compound.

12. The method of claim 10 wherein the plastic foam is polyurethane foam, whereby the pieces of plastic foam are pieces of polyurethane foam.

13. The method of claim 12 wherein the polyurethane foam has embedded within it a polishing compound.

14. The method of claim 1 wherein the pieces of an elastomer have a durometer value in the range of of 0 to 80 Shore00 Durometer.

15. The method of claim 1 wherein the pieces of an elastomer have a size in the range of 0.8 cubic centimeters to 8 cubic centimeters.

16. The method of claim 1 wherein the pieces of an elastomer are pieces of elastomer foam, the pieces of elastomer foam having a size in the range of 0.8 cubic centimeters to 8 cubic centimeters, the pieces of elastomer foam having a durometer value in the range of 0 to 80 Shore00 Durometer.

17. The method of claim 16 wherein the elastomer foam has embedded within it a polishing compound.

18. The method of claim 16 wherein the pieces of elastomer foam are plastic foam.

19. The method of claim 18 wherein the plastic foam has embedded within it a polishing compound.

20. The method of claim 19 wherein the pieces of plastic foam are polyurethane foam.

21. The method of claim 20 wherein the polyurethane foam has embedded within it a polishing compound.

22. Apparatus comprising a package, the package no larger than 0.2 cubic meters, the package containing a multiplicity of pieces of polyurethane foam, the pieces of polyurethane foam having a size in the range of 0.8 cubic centimeters to 8 cubic centimeters, the pieces of polyurethane foam having a durometer value in the range of 0 to 80 Shore00 Durometer.

23. The apparatus of claim 22 wherein the polyurethane foam has embedded within it a polishing compound.

Description

DESCRIPTION OF THE DRAWING

[0013] The invention is described with the assistance of a drawing in several figures, of which:

[0014] FIG. 1 shows steps of a method;

[0015] FIG. 2 shows a drum tumbler approach;

[0016] FIG. 3 shows a vibration approach;

[0017] FIG. 4 shows contents of a drum; and

[0018] FIG. 5 shows a package with foam.

DETAILED DESCRIPTION

[0019] FIG. 1 shows steps of a method. Rocks, water, and abrasive of a first grit are placed (31) into a first container, which might be a tub for vibratory tumbling or might be a drum for rotary tumbling. The first container is operated (32) for a period of time of at least one day, thereby moving the rocks, thereby yielding rocks that have reached a first processing state. Some or all of the resulting rocks are placed (33), along with water and abrasive of a second grit into a second container, the abrasive of the second grit being finer than the abrasive of the first grit. The second container is operated (34) for a period of time of at least one day, thereby moving the rocks, thereby yielding rocks that have reached a second processing state. Some or all of the resulting rocks are placed (35) along with water and abrasive of a third grit into a third container, the abrasive of the third grit being finer than the abrasive of the second grit. The third container is operated (36) for a period of time of at least one day, thereby moving the rocks, thereby yielding rocks that have reached a third processing state.

[0020] There may be a fourth abrasive tumbling step, using an abrasive that is finer than the abrasive employed in the previous tumbling step.

[0021] Eventually some or all of the rocks from the preceding step are placed (37), along with pieces of an elastomer, typically plastic foam, into yet another container. This container is also operated (38) for a period of time of at least one day, thereby moving the rocks, thereby yielding rocks that have reached a final processing state. This final processing state yields a higher polish compared with prior approaches.

[0022] Later, after the tumbling is done, the plastic foam pieces may be allowed to dry before storage. Allowing the plastic foam pieces to dry before storage minimizes the risk of mold or other degradation of the plastic foam pieces.

[0023] In a typical sequence of events, the first container, second container, third container and fourth container are the same container.

[0024] The pieces used in the final tumbling step are an elastomer, typically an elastomer foam, and more particularly plastic foam. A desirable type of foam for this purpose is polyurethane foam. The foam pieces desirably have a durometer value in the range of 0 to 80 Shore00 Durometer and more desirably in the range of 0 to 70 Shore00 Durometer. The elastomer pieces may be as small as 0.8 cubic centimeters (0.05 cubic inches) or as large as 8 cubic centimeters (0.5 cubic inches). A typical size is 1.3 cubic centimeters (0.08 cubic inches).

[0025] The elastomer is typically plastic foam. Typically the plastic is polyurethane foam. One approach is to embed a polishing compound into the foam, for example into the polyurethane foam. A big advantage of doing this is that the user will get multiple polishings out of the material base, and will incur less breakage of the rocks during tumbling process. In addition, the tumbling mix will not sludge up if the user allows the barrel to sit for some time after tumbling.

[0026] Those experienced with rock tumbling will appreciate that the plastic pellets used in the prior art have been made of hard plastic and are not made of elastomer material. Such plastic pellets as have been used in the prior art fall well below the Shore00 Durometer value of 80. It is appreciated that plastic foam pieces bring about a different result in the tumbling process than the prior-art hard plastic pellets, in particular a higher polish.

[0027] The step of tumbling with pieces of elastomer can be done with or without water in the container.

[0028] The tumbling can be rotary tumbling in a drum, as shown in FIG. 2, or can be vibratory tumbling in a tub, as shown in FIG. 3. FIG. 2 shows the drum 41 which rolls on rollers 42, on a motorized base 42. FIG. 3 shows the tub 51 which is mounted on a base 52. FIG. 4 shows contents of a drum 62, including water 61, stones 63, and pellets 64.

[0029] A large number of such foam pieces may be conveniently transported in a package of a size no larger than 0.2 cubic meters. FIG. 5 shows such a package 71 with foam pellets 72 inside, some of which are omitted for clarity in FIG. 5.

[0030] The alert reader will have no difficulty devising myriad obvious improvements and variations, all of which are intended to be encompassed by the claims which follow.