Method for manufacturing medical linear member

Abstract

A method of manufacturing a medical linear member includes a step of forming a first spiral body (1) whose cross-sectional shape is a substantially perfect circular shape by spirally winding a base body (3) having a plurality of arrayed wires (2) formed of a shape memory alloy, around a winding core (4), a step of performing a first shape memory process on the first spiral body (1), a step of cutting the first spiral body (1) into a first predetermined length, a step of removing the winding core (4) from the cut first spiral body (1), a step of forming a second spiral body (6) whose cross-sectional shape is a flat shape by compressing the first spiral body (1) in a diametral direction, and a step of performing a second shape memory process on the second spiral body (6).

Claims

1. A method of manufacturing a medical linear member, the method comprising: a step of forming a first spiral body whose cross-sectional shape is a perfect circular shape by spirally winding a base body having a plurality of arrayed wires formed of a shape memory alloy, around a winding core formed of a round bar, at intervals in a direction along an axial length of the winding core; a step of performing a first shape memory process by heating the first spiral body; a step of cutting the first spiral body into a first predetermined length; a step of removing the winding core from the cut first spiral body; a step of forming a second spiral body whose cross-sectional shape is a flat shape by compressing the first spiral body from which the winding core is removed, in a diametral direction of the substantially perfect circular shape; and a step of performing a second shape memory process by heating the second spiral body.

2. The method of manufacturing a medical linear member according to claim 1, further comprising: a step of cutting the second spiral body subjected to the second shape memory process, into a second predetermined length.

3. The method of manufacturing a medical linear member according to claim 1, wherein the first spiral body is compressed by placing the first spiral body heated by the first shape memory process, on a base while a heated state is maintained, and by pressing a compression member from above.

4. The method of manufacturing a medical linear member according to claim 3, wherein the compression member is pressed by a spring member which biases the compression member in a direction toward the first spiral body.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a flowchart illustrating a step of manufacturing a medical linear member according to the present invention.

(2) FIG. 2 is a plan view illustrating a method of forming a first spiral body.

(3) FIG. 3A is a plan view illustrating a configuration of the first spiral body, and FIG. 3B is a sectional view taken along line III-III in FIG. 3A.

(4) FIG. 4 is a perspective view illustrating a configuration of a compression jig for compressing the first spiral body.

(5) FIG. 5 is a perspective view illustrating a state where the first spiral body is compressed using the compression jig illustrated in FIG. 4.

(6) FIG. 6A is a plan view illustrating a configuration of a second spiral body, and FIG. 6B is a sectional view taken along line VI-VI in FIG. 6A.

DESCRIPTION OF EMBODIMENTS

(7) Next, an embodiment according to the present invention will be described in more detail with reference to the accompanying drawings.

(8) As illustrated in FIG. 1, in a manufacturing method according to the present embodiment, a first spiral body 1 is first formed in STEP 1. The first spiral body 1 is formed by spirally winding a base body 3 having a plurality of wires 2 formed of a shape memory alloy and arrayed parallel to each other, around a winding core 4 formed of a round bar.

(9) In this case, the base body 3 is spirally wound at an interval S in an array direction. As the shape memory alloy configuring the wires 2, a nickel-titanium alloy or a nickel-titanium-cobalt alloy can be used.

(10) Next, in STEP 2 in FIG. 1, a first shape memory process is performed on the first spiral body 1. For example, in the first shape memory process, the first spiral body 1 in a state where the base body 3 is spirally wound around the winding core 4 is accommodated in a heating furnace (not illustrated), and is held at the temperature of 150 C. to 900 C. for 3 to 120 minutes. The wire 2 is formed of the shape memory alloy. Accordingly, through the above-described process, the first spiral body 1 is allowed to have a memory of a spirally wound shape having the interval S in the array direction.

(11) If the first shape memory process is completed, the first spiral body 1 is taken out from the heating furnace. After the first spiral body 1 is cooled, the first spiral body 1 is cut into a length of 3 to 100 cm, for example, a length of 30 cm in STEP 3 in FIG. 1. Next, the winding core 4 is removed therefrom in STEP 4.

(12) As a result, as illustrated in FIG. 3A, the base body 3 having the plurality of wires 2 arrayed parallel to each other is spirally wound at the interval S in the array direction, thereby obtaining the first spiral body 1 which internally has a space portion 5. In this case, as illustrated in FIG. 3B, the first spiral body 1 has a substantially perfect circular cross-sectional shape.

(13) Next, in STEP 5 in FIG. 1, the first spiral body 1 is compressed in a diametral (radial) direction of the substantially perfect circular shape. The first spiral body 1 is compressed using a compression jig 11 illustrated in FIG. 4.

(14) The compression jig 11 includes a slide bar 14 disposed between a base 12 and a top plate 13, and a plate-shaped press member 15 slidable and movable up and down along the slide bar 14. Each of the base 12, the top plate 13, and the press member 15 has a square shape whose one side is 30 cm in a plan view, and the slide bar 14 is disposed at four corners of the square shape. In addition, the press member 15 is biased in a direction toward the base 12 by a spring member 16 installed on an outer peripheral side of the slide bar 14.

(15) When the first spiral body 1 is compressed using the compression jig 11, first, in a state where the press member 15 is moved to the top plate 13 side against a biasing force of the spring member 16, a spacer 17 is disposed at the four corners on the base 12. A thickness of the spacer 17 is selected depending on a target compression degree.

(16) Next, the first spiral body 1 is placed on the base 12. The first spiral body 1 can be placed on the base 12 by avoiding the spacer 17 so that a plurality of pieces is parallel to each other, and at intervals so as not to interfere with each other when compressed. Although the number of the first spiral bodies 1 placed on the base 12 depends on a diameter thereof, the number is usually in a range from several pieces to ten-odd pieces.

(17) Next, as illustrated in FIG. 5, the press member 15 moved to the top plate 13 side is pressed against the first spiral body 1 placed on the base 12 by using the biasing force of the spring member 16. As a result, the first spiral body 1 is compressed in the diametral direction of the substantially perfect circular shape by the press member 15, thereby forming the second spiral body 6 illustrated in FIG. 6. As illustrated in FIG. 5, the press member 15 is stopped to move to the base 12 side on an upper surface of the spacer 17. Accordingly, a thickness of the second spiral body 6 is determined in accordance with a thickness of the spacer 17.

(18) As illustrated in FIG. 6A, in the second spiral body 6, the base body 3 having the plurality of wires 2 arrayed parallel to each other is spirally wound at the interval S in the array direction. The second spiral body 6 is the same as the first spiral body 1 in that the second spiral body 6 internally has the space portion 5. However, as illustrated in FIG. 6B, the second spiral body 6 has a flat cross-sectional shape.

(19) Next, in STEP 6 in FIG. 1, a second shape memory process is performed on the second spiral body 6. For example, in the second shape memory process, the second spiral body 6 in a state of having the flat cross-sectional shape is accommodated in a heating furnace (not illustrated), and is held at the temperature of 150 C. to 900 C. for 3 to 120 minutes. The wire 2 is formed from the shape memory alloy. Accordingly, through the above-described process, the second spiral body 3 is allowed to have a memory of the flat cross-sectional shape.

(20) Next, in STEP 7 in FIG. 2, the second spiral body 6 subjected to the second shape memory process is cut into a length of 30 to 50 mm. In this manner, it is possible to obtain the medical linear member according to the present embodiment.

(21) In the present embodiment, an example has been described in which the spiral bodies 1 and 6 are formed from the base body 3 having only one layer. However, the spiral bodies 1 and 6 may include a configuration in which a plurality of the base bodies 3 is stacked with respect to an axis thereof. In addition, in this case, the base bodies 3 and 3 stacked adjacent to each other may have spiral directions opposite to each other.

DESCRIPTION OF REFERENCE NUMERALS

(22) 1 first spiral body

(23) 2 wire

(24) 3 base body

(25) 4 winding core

(26) 5 space portion

(27) 6 second spiral body

(28) 11 compression jig

(29) 16 spring member