Heat dissipation device and high-power electric light source
10865977 ยท 2020-12-15
Assignee
Inventors
- Qing Lan (Shenzhen, CN)
- Tianlong Dai (Shenzhen, CN)
- Ligen Liu (Shenzhen, CN)
- Shoubao Chen (Shenzhen, CN)
- Wenhao Lin (Shenzhen, CN)
Cpc classification
F21V29/677
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/763
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/233
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V29/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat dissipation device and high-power electric light source. The heat dissipation device includes a main radiator and a radiator fan; the main radiator includes a heat dissipation body and a heat dissipation mechanism. The heat dissipation body has a mounting surface and a junction surface. The heat dissipation mechanism includes a number of radiating fins mounted on the junction surface which extend substantially in the left-right direction at intervals and collectively form a heat dissipation channel extending in the left-right direction. The heat dissipation mechanism is provided with a first avoidance space, in which the junction surface has a center line perpendicular to the extension direction of the radiating fin, and the left and right parts of the main radiator bounded by the center line have the same heat dissipation capacity in the natural state.
Claims
1. A heat dissipation device used for the heat dissipation of an electric light source, comprising: a main radiator comprising a heat dissipation body and a heat dissipation mechanism, the heat dissipation body has a mounting surface and a junction surface, the mounting surface is used to mount a heat source surface of the electric light source, the heat dissipation mechanism comprising a plurality of radiating fins arranged on the junction surface which extends substantially in the left-right direction at intervals and collectively forms a heat dissipation channel extending in the left-right direction, the heat dissipation mechanism is provided with a first avoidance space, in which the junction surface has a center line perpendicular to an extension direction of the radiating fin, and left and right parts of the main radiator bounded by the center line have a same heat dissipation capacity in a natural state, and the first avoidance space is arranged on the right side of the center line; at least one radiator fan is provided that is installed in the first avoidance space and is used for radiating the airflow flowing from left to right in the heat dissipation channel.
2. The heat dissipation device as in claim 1, where in the heat dissipation mechanism is provided with a second avoidance space; the heat dissipation device further comprises at least one standby fan arranged in the second avoidance space, the standby fan is used for radiating airflow flowing from left to right in the heat dissipation channel, the second avoidance space is positioned on the left side of the first avoidance space.
3. The heat dissipation device as in claim 2, where in the heat dissipation device further comprises one or more first temperature control switches, the first temperature control switch is installed in the heat dissipation channel, and is connected in series to the input line of the standby fan, the first temperature control switch is independently controls the standby fan in series with the switch and switching the standby fan between the on and off states.
4. The heat dissipation device as in claim 3, wherein the junction surface is provided with a connection slot where a slot width of a slot bottom is larger than that of a slot opening, the connection slot is used for limiting the upward movement of the first temperature control switch, and the heat source surface of the electric light source is used for limiting the downward movement of the first temperature control switch.
5. The heat dissipation device as in claim 1, where in the heat dissipation device further comprises a protective net inserted in the heat dissipation channel, the heat dissipation channel is divided into an air inlet channel on the left side and an air outlet channel on the right side by the first avoidance space, and the protective net is arranged in the air inlet channel or/and the air outlet channel.
6. The heat dissipation device as in claim 3, further comprising a number of the radiator fans that are connected in parallel, and the heat dissipation device as claimed also comprises a plurality of fuses that are connected in series to the input line of the radiator fan.
7. A high-power electric light source comprising: an electric light source shell; a driving power supply; a luminescent device; a heat dissipation device comprising a main radiator comprising a heat dissipation body and a heat dissipation mechanism, the heat dissipation body has a mounting surface and a junction surface, the mounting surface is used to mount a heat source surface of the electric light source, the heat dissipation mechanism comprising a plurality of radiating fins arranged on the junction surface which extends substantially in the left-right direction at intervals and collectively forms a heat dissipation channel extending in the left-right direction, the heat dissipation mechanism is provided with a first avoidance space, in which the junction surface has a center line perpendicular to an extension direction of the radiating fin, and left and right parts of the main radiator bounded by the center line have a same heat dissipation capacity in a natural state, and the first avoidance space is arranged on the right side of the center line; at least one radiator fan is provided that is installed in the first avoidance space and is used for radiating the airflow flowing from left to right in the heat dissipation channel; and wherein the electric light source shell is connected to the heat dissipation device and forms a heat dissipation cavity together with the main radiator, the electric light source shell is provided with an inlet air hole and an outlet air hole at left and right ends of the heat dissipation channel; the luminescent device comprises a bottom luminous module and a bottom lamp cover; the bottom luminous module is installed on the mounting surface and the bottom lamp cover is installed at the bottom of the main radiator.
8. The high-power electric light source as in claim 7, wherein the heat dissipation device further comprises a second temperature control switch arranged on the main radiator and on the right side of the center line, the second temperature control switch electrically connected to the driving power supply and is used for controlling the output power of the driving power supply.
9. The high-power electric light source as in claim 7, wherein the bottom luminous module comprises a bottom lamp panel and a lamp bead, and the bottom lamp cover comprises a lens structure for reducing the luminous angle of the bottom luminous module.
10. The high-power electric light source as in claim 9, wherein the bottom lamp cover further comprises a boss which is circumferentially arranged around the lens structure, and a horizontal position of a lower surface of the boss is lower than that of a lower surface of the lens structure.
11. The high-power electric light source as in claim 7, wherein the electric light source shell has a base part connected to the main radiator and a head connected to the base part and extending upward, and the high-power electric light source further comprises a reinforced rib connected to the head and protruding outward on the outer wall of the head.
12. The high-power electric light source as in claim 7, wherein the electric light source shell has an accommodating chamber, and the driving power supply is installed in the accommodating chamber, the accommodating chamber is filled with pouring sealant for heat conduction, the driving power supply is electrically connected to the luminescent device and the radiator fan, or/and the driving power supply is electrically connected to the standby fan.
13. The high-power electric light source as in claim 12, wherein the high-power electric light source further comprises at least a power radiator connected to the pouring sealant, and the power radiator extends the pouring sealant and extends to the heat dissipation cavity.
14. The high-power electric light source as in claim 12, wherein the high-power electric light source further comprises a fixing plate that is provided between the main radiator and the electric light source shell, and installed on the heat dissipation device or the electric light source shell.
15. The high-power electric light source as in claim 14, wherein a lower side of the fixing plate is provided with a fixing slot suitable for the radiator fan, and the radiator fan is arranged in the fixing slot.
16. The high-power electric light source as in claim 14, wherein the high-power electric light source further comprises a positioning column extending downward arranged on the lower side of the fixing plate, the main radiator is provided with a positioning hole suitable for the positioning column, and the positioning column is inserted in the positioning hole.
17. The high-power electric light source as in claim 14, wherein the fixing plate is provided with a plurality of through holes which are connected up and down and used for radiating or threading.
18. The high-power electric light source as in claim 14, wherein the high-power electric light source further comprises at least one wiring board mounted on the fixing plate for electrically connecting the radiator fan, the driving power supply, the fuse, or one or more of the first temperature control switches.
19. The high-power electric light source as in claim 14, wherein a winding column in a curved hook shape is convexly arranged on the fixing plate.
20. The high-power electric light source as in claim 14, wherein the high-power electric light source further comprises a back luminous module, the back luminous module comprises a back-lamp cover, a back-lamp panel for emitting light towards the upper part and arranged on the fixing plate and a reflecting cup structure arranged on the electric light source shell, and the back lamp cover is fixed on the top of the reflecting cup structure.
21. The high-power electric light source as in claim 14, wherein the high-power electric light source further comprises a control socket which is connected to the bottom lamp cover and is electrically connected to the driving power supply, the control socket is provided with a control interface which is used for receiving 0-10V, PWM or resistance signal to realize the dimming of the luminescent device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) To better describe the technical schemes of the present invention embodiment, a brief introduction of drawings to be used in the descriptions of the present invention embodiment or prior art is made hereby. Obviously, the drawings described below are only several embodiments of the present invention. For common technicians in this field, they can obtain other drawings based on these drawings without making additional creative endeavors.
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DETAILED DESCRIPTION
(14) The following is the detailed description of the embodiment in the present invention. The said embodiments are shown in the drawings, wherein the same or similar mark numbers from the start to the end indicate the same or similar elements or the elements with the same or similar functions. The embodiment described in the drawing is the sample and aims to explain the present invention but cannot be understood as the limit of the present invention.
(15) In order to make the objects, technical schemes and advantages of the present invention more comprehensible, the present invention will be further described in detail below with reference to the drawings and embodiments.
(16) As shown in
(17) As shown in
(18) Because the size of heat dissipation device 900 is 0240*52 MM, if we select the large-volume fan with Taiwan SUNON model MF50152VX-1000C-A99 (specifications: size 50*50*15 mm; voltage 12 Vdc; current 110 mA; power 1.32 W; rotating speed 7200 RPM; air capacity 18.6 CFM) as the radiator fan 12 in this scheme, at most four radiator fan 12 can be arranged in a row. Therefore, we take 4 radiator fans 12 as the design basis of this scheme.
(19) As shown in
(20) (1) In order to obtain larger heat dissipation area and arrange more LED lamp beads, the radiator fan 12 is set to horizontal blowing, and the wind direction is limited to the rightward blowing, so as to better reflect the relationship between the wind direction and the installation position of the radiator fan 12.
(21) (2) In order to save the installation volume of the heat dissipation mechanism 112 in the electric light source 9, the radiator fan 12 is arranged in the avoidance space between the radiating fins instead of at the top of the radiating fin. This design can also increase the height of the radiating fin to a certain extent and improve the heat dissipation performance.
(22) (3) In order to prevent the air blown out by the radiator fan 12 from interfering with each other, the radiating fin is designed to extend substantially in the left-right direction, thereby forming a plurality of heat dissipation channels 1121 extending in the left-right direction. The radiator fan 12 is designed in the heat dissipation channel 902.
(23) Based on the design of (1) (2) (3), we usually design four radiator fans 12 in the middle of the main radiator 911, that is, on the center line 901 as shown in
(24) Based on the above scheme, when the power of the electric light source 9 is 350 W, the lamp beads are uniformly distributed, the main radiator is made of a common aluminum alloy (ADC12), the experiment shows that the temperature of the main radiator 111 on the right side of the center line 901 is higher than the temperature on the left side when designing four radiator fans 12 on the center line 901. This conclusion is inconsistent with the result of subjective speculation. It is the usual understanding that: Because the radiator fan 12 blows to the right, the wind speed on the right side of the center line 901 is faster and can take away the heat faster, and the heat dissipation performance on the right side of the center line 901 will be better, so that the temperature of the main radiator 111 on the right side of the center line 901 will be lower. It is clear that the experimental results prove that this conventional understanding is wrong.
(25) Through the heat dissipation simulation, we find that the heat dissipation process is as follows: The outlet direction of the radiator fan 12 is to blow to the right, and the air temperature of each heat dissipation channel 902 will gradually increase from left to right. Although the airflow rate on the right side of the radiator fan 12 is faster, the temperature of the main radiator 911 on the right side of the radiator fan 12 is still higher than the temperature of the main radiator 911 on the left side of the radiator fan 12. This also indirectly indicates that the effect of the temperature difference between the air and the surface of main radiator 911 on the heat dissipation performance is greater than the effect of the airflow rate on the heat dissipation performance in the heat dissipation process of the present scheme.
(26) Based on the above test and analysis, as shown in
(27) According to the verification of the above embodiment, when the four heat radiator fans 12 work at the same time, the heat dissipation guarantee can be provided for 350 W electric light source, but when one or more radiator fans 12 fail, the temperature of LED lamp beads will be increased, and the service life of the electric light source will be further influenced. So, we have a second avoidance space 1123 on the main radiator 11 on the left side of the radiator fan 12, and a standby fan 13 is provided in the second avoidance space 1123. When the radiator fan 12 stops working, the standby fan 13 can replace the radiator fan 12. In the embodiment, there are 4 standby fans 13 in the corresponding heat dissipation channels together with 4 radiator fans 12.
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(37) For the driving power supply 41, it can be designed outside the high-power electric light source or inside the high-power electric light source. When the driving power supply 41 is designed inside the high-power electric light source, the installation and application of the high-power electric light source will be very convenient, but the heat dissipation requirement of the system is higher. Therefore, we further improve its heat dissipation based on the above scheme.
(38) As shown in
(39) In addition, since the driving power supply 41 has a different working efficiency, the driving power supply 41 having a low power supply efficiency has a large amount of heat. At this time, the electric light source shell 30 is a conventional plastic material, which may cause the driving power supply 41 difficult to dissipate heat. So, as shown in
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(48) The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirits and principles of the present invention shall be included in the protection scope of the present invention.