Component for a projection exposure apparatus
10866528 ยท 2020-12-15
Assignee
Inventors
- Thomas Wolfsteiner (Aalen, DE)
- Stefan Krone (Aalen, DE)
- Volker Wieczorek (Neu-Ulm, DE)
- Lars Berger (Aalen-Unterkochen, DE)
Cpc classification
G03F7/70833
PHYSICS
H05K1/0201
ELECTRICITY
G02B17/00
PHYSICS
G02B17/0631
PHYSICS
G03F7/70825
PHYSICS
G02B17/061
PHYSICS
G03F7/70075
PHYSICS
G03F7/70841
PHYSICS
G03F7/70808
PHYSICS
International classification
Abstract
A component for a projection exposure apparatus includes a printed circuit board arranged in an encapsulated housing and having electronic component parts, and a heat conducting structure for dissipating heat from the electronic component parts to an outer side of the housing.
Claims
1. A component, comprising: an encapsulated housing having an interior and an exterior; a multi-layered printed circuit board comprising electronic component parts inside the interior of the encapsulated housing; a heat conducting structure configured to dissipate heat from the electronic component parts to the exterior of the encapsulated housing; a vacuum-tight bushing in the encapsulated housing; and thermal contact elements, wherein: the vacuum tight bushing is configured to connect into the encapsulated housing at least one member selected from the group consisting of a fluid line and an electrical line; at least one member selected from the group consisting of a subset of the component parts and the multi-layered printed circuit board is in thermally conductive contact with the heat conducting structure via the thermal contact elements; and for at least one of the electronic component parts: the electronic component part has a thermal path for transferring heat from the electronic component part to the exterior of the encapsulated housing via the heat conducting structure; the electronic component part has an electrical path; and the thermal path of electronic component part is decoupled from the electrical path of the electronic component part.
2. The component of claim 1, wherein the multi-layered printed circuit board is a constituent part of the heat conducting structure.
3. The component of claim 2, wherein the multi-layered printed circuit board comprises heat spreading regions.
4. The component of claim 2, wherein the multi-layered printed circuit board is electrically insulated from the encapsulated housing.
5. The component of claim 2, wherein the thermal contact elements comprise an electrically insulating material.
6. The component of claim 2, wherein the thermal contact elements comprise an electrically conductive material.
7. The component of claim 2, wherein the contact elements comprise a mechanically flexible and/or elastic material.
8. The component of claim 1, wherein the multi-layered printed circuit board comprises heat spreading regions.
9. The component of claim 1, wherein the multi-layered printed circuit board is electrically insulated from the encapsulated housing.
10. The component of claim 1, wherein the thermal contact elements comprise an electrically insulating material.
11. The component of claim 1, wherein the thermal contact elements comprise an electrically conductive material.
12. The component of claim 1, wherein the contact elements comprise a mechanically flexible and/or elastic material.
13. An illumination optical unit, comprising: a component according to claim 1, wherein the illumination optical unit is a microlithographic illumination optical unit.
14. A projection optical unit, comprising: a component according to claim 1, wherein the projection optical unit is a microlithographic projection optical unit.
15. An apparatus, comprising: an illumination optical unit comprising a component according to claim 1; and a projection optical unit, wherein: at least one member selected from the group consisting of the illumination optical unit and the projection optical unit comprises a component according to claim 1; and the apparatus is a microlithographic projection exposure apparatus.
16. The apparatus of claim 15, wherein the illumination optical unit comprises a component according to claim 1.
17. The apparatus of claim 16, wherein the projection optical unit comprises a component according to claim 1.
18. The apparatus of claim 15, wherein the projection optical unit comprises a component according to claim 1.
19. A method, comprising: providing a multi-layered printed circuit board comprising electronic component parts; securing the multi-layered printed circuit board to an encapsulated housing such that the electronic component parts are inside the encapsulated housing; applying thermal contact elements on regions of at least one member selected from the group consisting of the multi-layered printed circuit board, the electronic component parts and an interior of the encapsulated housing; and closing off the interior of the encapsulated housing in a vacuum-tight manner a vacuum-tight bushing, thereby providing a component according to claim 1.
20. A method of using a microlithographic projection exposure apparatus which comprises an illumination optical unit and a projection optical unit, the method comprising: using the illumination optical unit to illuminate structures of a reticle; using the projection optical unit to project at least a part of the illuminated structures onto a light-sensitive material, wherein at least one member selected from the group consisting of the illumination optical unit and the projection optical unit comprises a component according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further details and advantages of the disclosure will become apparent from the description of exemplary embodiments with reference to the figures, in which:
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF EXEMPLARY EMBODIMENTS
(7) First of all, the basic construction of a projection exposure apparatus 1 is described below with reference to the figures.
(8)
(9) The reticle 24, which is held by a reticle holder (not illustrated), and the wafer, which is held by a wafer holder (not illustrated), are scanned synchronously in the y-direction during the operation of the projection exposure apparatus 1. Depending on the imaging scale of the projection optical unit 7, it is also possible for the reticle 24 to be scanned in the opposite direction relative to the wafer.
(10) With the aid of the projection exposure apparatus 1, at least one part of the reticle 24 is imaged onto a region of a light-sensitive layer on the wafer for the lithographic production of a microstructured or nanostructured component, in particular of a semiconductor component, for example of a microchip. Depending on the embodiment of the projection exposure apparatus 1 as a scanner or as a stepper, the reticle 24 and the wafer are moved in a temporally synchronized manner in the y direction continuously in scanner operation or step by step in stepper operation.
(11) The radiation source 3 is an EUV radiation source having an emitted used radiation in the range of between 5 nm and 30 nm. This can be a plasma source, for example a GDPP (Gas Discharge Produced Plasma) source or an LPP (Laser Produced Plasma) source. Other EUV radiation sources, for example those based on a synchrotron or on a free electron laser (FEL), are also possible.
(12) EUV radiation 10 emerging from the radiation source 3 is focused by a collector 11. A corresponding collector is known for example from EP 1 225 481 A. Downstream of the collector 11, the EUV radiation 10 propagates through an intermediate focal plane 12 before being incident on a field facet mirror 13 with a multiplicity of field facets 13a. The field facet mirror 13 is arranged in a plane of the illumination optical unit 4 which is optically conjugate with respect to the object plane 6.
(13) The EUV radiation 10 is also referred to hereinafter as used radiation, illumination light or as imaging light.
(14) Downstream of the field facet mirror 13, the EUV radiation 10 is reflected by a pupil facet mirror 14 with a multiplicity of pupil facets 14a. The pupil facet mirror 14 lies either in the entrance pupil plane of the illumination optical unit 7 or in an optically conjugate plane with respect thereto. The field facet mirror 13 and the pupil facet mirror 14 are constructed from a multiplicity of individual mirrors. In this case, the subdivision of the field facet mirror 13 into individual mirrors can be such that each of the field facets 13a which illuminate the entire object field 5 by themselves is represented by exactly one of the individual mirrors. Alternatively, it is possible to construct at least some or all of the field facets 13a using a plurality of such individual mirrors. The same correspondingly applies to the configuration of the pupil facets 14a of the pupil facet mirror 14, which are respectively assigned to the field facets 13a and which can be formed in each case by a single individual mirror or by a plurality of such individual mirrors.
(15) The EUV radiation 10 is incident on the two facet mirrors 13, 14 at an angle of incidence that is less than or equal to 25, measured in relation to the normal to the mirror surface. The EUV radiation 10 therefore impinges on the two facet mirrors 13, 14 in the range of normal incidence operation. Impingement with grazing incidence is also possible. The pupil facet mirror 14 is arranged in a plane of the illumination optical unit 4 which constitutes a pupil plane of the projection optical unit 7 or is optically conjugate with respect to a pupil plane of the projection optical unit 7. With the aid of the pupil facet mirror 14 and an imaging optical assembly in the form of a transfer optical unit 15 having mirrors 16, 17 and 18 designated in the order of the beam path for the EUV radiation 10, the field facets of the field facet mirror 13 are imaged into the object field 5 in a manner being superimposed on one another. The last mirror 18 of the transfer optical unit 15 is a mirror for grazing incidence (grazing incidence mirror). The transfer optical unit 15 together with the pupil facet mirror 14 is also referred to as a sequential optical unit for transferring the EUV radiation 10 from the field facet mirror 13 toward the object field 5. The illumination light 10 is guided from the radiation source 3 toward the object field 5 via a plurality of illumination channels. Each of these illumination channels is assigned a field facet 13a of the field facet mirror 13 and a pupil facet 14a of the pupil facet mirror 14, the pupil facet being disposed downstream of the field facet. The individual mirrors of the field facet mirror 13 and of the pupil facet mirror 14 can be tiltable by an actuator system, such that a change in the assignment of the pupil facets 14a to the field facets 13a and correspondingly a changed configuration of the illumination channels can be achieved. This results in different illumination settings, which differ in the distribution of the illumination angles of the illumination light 10 over the object field 5.
(16) The displacement of the individual mirrors of the field facet mirror 13 can be controlled via a component 40, which is described in even greater detail below. The component 40 forms, in particular, a constituent part of a control device.
(17)
(18) Used radiation 10 emerging from the radiation source 3, which can likewise be embodied as an LPP source, is firstly collected by a first collector 20. The collector 20 can be a parabolic mirror which images the radiation source 3 into the intermediate focal plane 12 or focuses the light from the radiation source 3 onto the intermediate focus in the intermediate focal plane 12. The collector 20 can be operated in such a way that the used radiation 10 impinges on it at angles of incidence near 0. The collector 20 is then operated near normal incidence and is therefore also referred to as a normal incidence (NI) mirror. A collector operated with grazing incidence can also be used instead of the collector 20.
(19) A field facet mirror 21 in the form of a multi- or micro-mirror array (MMA) as an example of an optical assembly for guiding the used radiation 10, that is to say the EUV radiation beam, is disposed downstream of the intermediate focal plane 12. The multi-mirror or micro-mirror array (MMA) is also referred to merely as a mirror array 22 in the following text. The field facet mirror 21 can be embodied as a microelectromechanical system (MEMS). In this case, it has a multiplicity of individual mirrors arranged in a matrix-like manner in rows and columns in an array. In the following text, the individual mirrors are also referred to as mirror elements 23. The mirror elements 23 are designed to be tiltable by an actuator system, as will be explained below. If the field facet mirror 21 is embodied as a MEMS, it has approximately 100 000 of the mirror elements 23. Depending on the size of the mirror elements 23, the field facet mirror 21 can also have for example 1000, 5000, 7000 or else hundreds of thousands of mirror elements 23, for example 500 000. It can also have fewer than 1000, for example 100 to 500, mirror elements 23.
(20) A spectral filter can be arranged upstream of the field facet mirror 21 and separates the used radiation 10 from other wavelength components of the emission of the radiation source 3 that are not usable for the projection exposure. The spectral filter is not illustrated.
(21) The field facet mirror 21 is impinged on by used radiation 10 having a power of 840 W and a power density of 6.5 kW/m.sup.2. The used radiation 10 can also have a different power and/or power density.
(22) The used light 10 is reflected by the mirror elements 23 of the facet mirror 21 towards the pupil facet mirror 14. The pupil facet mirror 14 has approximately 2000 static pupil facets 14a. The latter are arranged alongside one another in a plurality of concentric rings, such that the pupil facet 14a of the innermost ring is fashioned in a sector-shaped manner and the pupil facets 14a of the rings directly adjacent thereto are fashioned in a ring-sector-shaped manner. In a quadrant of the pupil facet mirror 14, 12 pupil facets 14a can be present alongside one another in each of the rings. Each one of the pupil facets 14a can be embodied as a mirror array 22.
(23) The used light 10 is reflected by the pupil facets 14a towards a reflective reticle 24 arranged in the object plane 6. The projection optical unit 7 then follows, as explained above in connection with the projection exposure apparatus according to
(24) A transfer optical unit 15 can once again be provided between the facet mirror 14 and the reticle 24, as explained above in connection with the illumination optical unit 4 according to
(25) As is indicated schematically in
(26) Generally, the component 40 includes electrical and/or electronic component parts that are arranged on one or a plurality of printed circuit boards. The component 40 includes a housing 60, in particular. The housing 60 is embodied in an encapsulated fashion, in particular. The component 40 includes moreover a heat conducting structure 68 for dissipating heat from the housing 60, in particular for dissipating heat from the electrical and/or electronic components on the printed circuit boards.
(27) Aspects and details of the component 40 are described by way of example below.
(28) Via the present disclosure it is generally possible to lead the power loss of various electrical components, for example also from inductances, from arbitrary, in particular planar, wiring carriers to the housing 60 or to lead the power loss out of the housing 60. The wiring carriers can include in particular one or a plurality of layers, in particular also composed of FR4, flexible PCB or similar materials.
(29) The wiring carrier can be connected to the housing 60 at various locations. It can be connected to the housing 60 in particular mechanically and/or thermally at various locations. It is possible, in particular, to screw the wiring carrier to the housing 60. Screw joints at different receiving points, in particular also on a cooling structure in the middle of the housing 60, are conceivable.
(30) As already mentioned, the electronic assembly in the encapsulated housing need not necessarily be directly involved in the positioning of the mirror elements 23.
(31) The mirror elements 23 can be micromirrors. Macroscopic mirrors can also be involved. The description of the ASICs 52 should correspondingly also be understood to be by way of example. The ASICs 52 form one specific example of a more general electronic assembly realized in a discrete fashion.
(32) Further properties of the component 40, in particular the arrangement of electronic component parts 61 in the housing 60, are described below with reference to
(33) The alternative illustrated schematically in
(34) The housing 60 is embodied in an encapsulated fashion. It encloses in particular an interior 62 in a vacuum-tight manner. The housing 60 can be embodied in particular as a self-contained housing. The component 40 can thus be embodied as a self-contained, separate component 40. It can be mechanically decoupled in particular from the optical components of the projection exposure apparatus 1. The component 40 illustrated in
(35) A printed circuit board 63 is arranged in the housing 60.
(36) Component parts, in particular the electronic component parts 61, are arranged on the printed circuit board 63. The electronic component parts 61 are electrically conductively connected to the printed circuit board 63 in particular via soldering contacts 64. The soldering contacts 64 also lead to a thermal linking of the electronic component parts 61 to the printed circuit board 63.
(37) Bushings 75 are arranged in the housing 60. The upper bushing 75 illustrated schematically in
(38) The lower bushing 75 illustrated schematically in
(39) Preferably, the bushing 75 for connecting the gas line 76 is also demountable. It is likewise able to be closed off in particular in a vacuum-tight manner.
(40) A thermal path 65 of the component part 61 is depicted schematically in
(41) The branches of the thermal path 65 that are illustrated schematically in
(42) Generally, the printed circuit board 63 preferably has a multilayered structure. The number of layers is in particular more than 1, in particular more than 3, in particular more than 9. See above (thickness, material).
(43) As is illustrated schematically in
(44) Moreover, a heat conducting structure 68, also referred to as a cooling structure, is arranged in the housing 60. The heat conducting structure 68 includes in particular a metallic cooler via which heat that arises can be led out of the encapsulated interior 62 of the housing 60.
(45) The heat conducting structure 68 can also be composedat least partlyof an electrically insulating material. The heat conducting structure can be produced from one or more of the following materials: copper, aluminium, high-grade steel, solder for connecting two metallic materials, other metals and/or alloys, plastics, in particular glass-fibre-reinforced plastics, resins, in particular epoxy resins, in particular in a composite, for example FR4, ceramic or a combination of these materials. This list should be understood not to be exhaustive. Other materials are likewise conceivable.
(46) The heat conducting structure 68 can include one or a plurality of plate-shaped regions 70. Rib- or weblike heat conducting elements 71 can be arranged on the plate-shaped regions 70. The rib- or weblike elements 71 can be embodied integrally with the plate-shaped region 70.
(47) The plate-shaped regions 70 of the heat conducting structure can be soldered to the printed circuit board 63. They can also be screwed to the printed circuit board 63. The printed circuit board 63 can form a constituent part of the heat conducting structure 68.
(48) The plate-shaped regions 70 and/or the heat conducting elements 71 are in thermally conductive contact with the printed circuit board 63 and/or the component part 61 by way of thermal contact elements 69.
(49) The thermal contact element 69 can be embodied as a so-called gap filler or gap pad, thermally conductive pad, thermally conductive cushion or thermally conductive mat or can include one or a plurality of such elements. It can also be produced from a thermally conductive adhesive, a thermally conductive paste, a thermally conductive elastomer or a thermally conductive compound, in particular a thermally conductive potting compound.
(50) The contact elements 69 can also be embodied as metallically resilient pressure pieces. They can optionally be provided with a thermally conductive paste or another of the abovementioned heat conducting elements at the contact locations.
(51) The thermal contact elements 69 preferably have a certain mechanical flexibility. They are preferably able to be pressed, in particular. This facilitates the integration of the thermal contact elements 69.
(52) The mechanical properties of the contact elements depend on the constitution of the component parts to be linked (electrical components, printed circuit board, also two mechanical components to one another). Configurations having an air gap can also occur in a manner dictated by tolerances. Moreover, it may be the case that no interface material at all need be used and the component is mounted directly onto the carrier (air gap is possible). Furthermore, it is also possible to completely dispense with the linking via interface materials, in particular if the complete housing is flushed via an electrically insulating liquid, for example 3M Novec or transformer oil. The liquid can then be guided in a region outside the vacuum (single-phase cooling, e.g. Iceotope Server Module) and be connected to a heat exchanger that dissipates the power loss. The advantages here are the avoidance of hot spots and a more uniform temperature distribution in the system.
(53) The thermal contact elements 69 can be integrated in particular in such a way that they are firstly applied, for example placed, adhesively bonded or sprayed, on the populated printed circuit board 63. They can then be brought to the position and/or shape for realizing the desired thermal linking by the printed circuit board 63 being connected to the heat conducting structure 68, for example by these two elements being screwed together.
(54) It is possible, in particular, to spatially separate one or more of the component parts 61 from other component parts, not illustrated in
(55) An alternative of the disclosure is described below with reference to
(56) In the case of the alternative illustrated in
(57) A metal ring 80 is introduced into the printed circuit board 63. The metal ring 80 is sintered in particular into the printed circuit board 63.
(58) The metal ring 80 can have a sealing surface. It can also be embodied without a sealing surface.
(59) As is illustrated schematically and by way of example in the figures, an O-ring 81 as sealing ring is integrated into the metal ring 80. The O-ring 81 can be inserted and pressed. It can in particular be placed onto the metal ring 80 or be inserted into the latter. It enables the interior 62 to be closed off in a sealed manner, in particular in a vacuum-tight manner, with the aid of a cover 82. The cover 82 can be composed of ceramic or of metal.
(60) In accordance with one alternative, the housing 60 is embodied without the O-ring 81. In this case, the cover 82 can be welded in particular to the metal ring 80.
(61) Depending on the dimensions of the interior 62, stiffening elements can be provided therein. It is thereby possible to prevent a deformation of the component 40 in the event of a pressure difference between the interior 62 and the environment surrounding the housing 60.
(62) Electronic component parts are arranged on the printed circuit board 63 in turn in the interior 62 of the housing 60. These are not illustrated in
(63) As is illustrated schematically in
(64) The alternative illustrated in
(65) Various features and advantages of the disclosure will be described once again in an outline summary below.
(66) With the aid of the heat conducting structure 68 it is possible to ensure a high heat dissipation in accordance with the design of the structure. The heat dissipation is more than 0.1 watt, in particular more than 10 watts, in particular more than 100 watts, in particular more than 1000 watts, per component. This makes it possible to use component parts having a high power loss, in particular component parts having a high heat emission, in an encapsulated environment.
(67) Cooling via a gas or fluid flow can be dispensed with within the housing since the dissipation of heat from the electronic component parts is realized predominantly in a conductive fashion rather than in a convective fashion. In particular, it is possible to dispense with openings enabling a flow of gas or fluid in the housing 60. The structural outlay is thereby reduced. Moreover, the risk of formation of leaks is thereby avoided.
(68) However, preference is given to an alternative in which a fluid flow serves for dissipating heat from the housing 60, in particular from the interior 62 thereof. For this purpose, cooling pipes (not illustrated in the figures) can be led through the housing 60 and/or along the outer wall thereof. In this case, the power loss is guided in particular conductively as far as the cooling pipes. It is carried away from the housing 60 with the aid of the fluid flow. In principle, a cooling pipe for a cooling fluid, in particular a cooling gas and/or a cooling liquid, to pass through can also be provided in the printed circuit board 63.
(69) The component parts 61 can be linked to the heat conducting structure 68 directly or indirectly via thermal contact elements 69.
(70) The component parts 61 can be linked to structures for heat spreading within the printed circuit board 63.
(71) The component parts 61 can be arranged directly or indirectly on structures for conducting heat within the printed circuit board 63.
(72) The printed circuit board 63 can be linked to the heat conducting structure 68 directly or indirectly via thermal contact elements 69.
(73) The use of thermally conductive interface materials having a low thermal resistance makes it possible to improve the heat transfer from the printed circuit board 63 and/or the component part 61 to the heat conducting structure 68.
(74) The thermal path 65 can be decoupled from the electrical path of the component part 61 via a galvanic isolation by electrically non-conductive layers 66. It is thereby possible to isolate the electrical potential of the heat conducting structure 68 from the potential of the electrical linking of the component parts 61.
(75) The heat conducting structure 68 can be actively cooled, in principle. In particular, a coolant, in particular a cooling gas or a cooling fluid, can flow through the heat conducting structure.
(76) The printed circuit board 63 and the heat conducting structure 68 are in particular mechanically connected, for example screwed, to one another. They are connected to one another in particular at regular intervals. A substantially homogeneous contact pressure can thereby be ensured.
(77) The thermal contact elements 69 are preferably compressible and/or resilient. They are preferably silicone-free. They are preferably self-adhesive. They preferably have a geometry which, in the integrated state, corresponds to the thermally active bearing surfaces 72 of the thermally linked component parts 61 or of the printed circuit card surfaces.
(78) It is also possible for a plurality of heat conducting structures 68 to be arranged in the housing 60. It is possible, in particular, for the printed circuit board 63 to be thermally linked to the heat conducting structure 68 on one side or on two sides.
(79) It is possible in particular to arrange one or a plurality of heat conducting structures 68 on the front side 73 and/or the rear side 74 of the printed circuit board 63.
(80) The geometries of the thermal links, in particular of the bearing surfaces 72, can be flexibly adapted to the desired design of the printed circuit board 63 and/or of the component parts 61.