Geosynthetic reinforced wall panels comprising soil reinforcing members
10865540 ยท 2020-12-15
Assignee
Inventors
- Aaron D. Smith (Alpharetta, GA, US)
- Stephen D. Luptak (Alpharetta, GA, US)
- Jeremiah Riggio (Alpharetta, GA, US)
- Kord J. Wissmann (Alpharetta, GA, US)
Cpc classification
E02D29/0241
FIXED CONSTRUCTIONS
E02D2600/20
FIXED CONSTRUCTIONS
International classification
Abstract
Geosynthetic reinforced wall panels including soil reinforcing members and retaining wall system formed therewith are disclosed. The geosynthetic reinforced wall panels include any type of wall panels, such as a precast concrete wall panels, that are supported by an arrangement of soil reinforcing members. Various configurations of soil reinforcing members may include end tabs and/or inner tabs that have strips arranged therebetween. Examples of soil reinforcing members include, but are not limited to narrow-width single-section reinforcing members, narrow-width multi-section reinforcing members, and wide-width reinforcing members. Further, a retaining wall system is provided that includes any arrangement of the one or more geosynthetic reinforced wall panels.
Claims
1. A retaining wall system comprising: (a) a retaining wall facing element, the retaining wall facing element comprising a plurality of embedded retaining wall connectors comprising discrete first geogrid sections; (b) a plurality of tension connectors in communication with the embedded connector first geogrid sections; (c) a plurality of soil reinforcing members comprising discrete second geogrid sections in communication with the tension connectors; (d) a tensioning device for tensioning the embedded retaining wall connectors and the soil reinforcing second geogrid sections during backfill material placement, the tensioning device comprising a main bar, a handle bar disposed on an upper end of the main bar, and a tensioning bar disposed on the main bar; and, (e) a facing element stabilizing device comprising an angled corrugated section connected to the facing element to provide resistance to facing element rotation during backfill material placement, and wherein the upper end of the main bar is spaced apart from the retaining wall to enable use of the main bar as a lever for applying tensioning force to the embedded retaining wall connectors and the soil reinforcing second geogrid sections.
2. The system of claim 1, wherein the retaining wall facing element is a precast concrete panel.
3. The system of claim 1, wherein the embedded connector first geogrid sections and the soil reinforcing second geogrid sections comprise a corrosion-resistant material that is substantially inert to chemical degradation.
4. The system of claim 3, wherein the corrosion-resistant material that is substantially inert to chemical degradation comprises high-density polyethylene (HDPE).
5. The system of claim 1, wherein the tension connectors comprise a corrosion-resistant material that is substantially inert to chemical degradation.
6. The system of claim 5, wherein the material that is substantially inert to chemical degradation comprises HDPE.
7. The system of claim 1, wherein the tension connectors comprise a bodkin connector.
8. The system of claim 1, wherein the tension connectors comprise a tubular connector.
9. The system of claim 1, wherein the embedded connector first geogrid sections comprise multiple layers.
10. The system of claim 1, wherein the soil reinforcing second geogrid sections comprise multiple layers.
11. The system of claim 1, wherein the facing element stabilizing device is removably connected to the facing element through a bolted or pinned connection.
12. A retaining wall system comprising: (a) a retaining wall facing element, the retaining wall facing element comprising an embedded retaining wall connector comprising a first continuous geogrid section; (b) a plurality of tension connectors in communication with the embedded connector first continuous geogrid section; (c) a plurality of soil reinforcing members comprising discrete second geogrid sections in communication with the tension connectors; (d) a tensioning device for tensioning the embedded retaining wall connector and the soil reinforcing second geogrid sections during backfill material placement, the tensioning device comprising a main bar, a handle bar disposed on an upper end of the main bar, and a tensioning bar disposed on the main bar; and (e) a facing element stabilizing device comprising an angled corrugated section connected to the facing element to provide resistance to facing element rotation during backfill material placement, and wherein the upper end of the main bar is spaced apart from the retaining wall to enable use of the main bar as a lever for applying tensioning force to the embedded retaining wall connectors and the soil reinforcing second geogrid sections.
13. The system of claim 12, wherein the retaining wall facing element is a precast concrete panel.
14. The system of claim 12, wherein the embedded connector first continuous geogrid section and the soil reinforcing second geogrid sections comprise a corrosion-resistant material that is substantially inert to chemical degradation.
15. The system of claim 14, wherein the corrosion-resistant material that is substantially inert to chemical degradation comprises HDPE.
16. The system of claim 12, wherein the tension connectors comprise a corrosion-resistant material that is substantially inert to chemical degradation.
17. The system of claim 16, wherein the material that is substantially inert to chemical degradation comprises HDPE.
18. The system of claim 12, wherein the tension connectors comprise a bodkin connector.
19. The system of claim 12, wherein the tension connectors comprise a tubular connector.
20. The system of claim 12, wherein the embedded connector first continuous geogrid section comprises multiple layers.
21. The system of claim 12, wherein the soil reinforcing second geogrid sections comprise multiple layers.
22. The system of claim 12, wherein the facing element stabilizing device is removably connected to the facing element through a bolted or pinned connection.
23. A method for reinforcing a retaining wall component comprising: (a) positioning a retaining wall facing element in a predetermined location, the retaining wall facing element comprising a plurality of embedded retaining wall connectors comprising discrete first geogrid sections; (b) connecting the embedded connector first geogrid sections to a plurality of tension connectors; (c) providing a plurality of soil reinforcing members comprising discrete second geogrid sections; (d) connecting the embedded connector first geogrid sections to the soil reinforcing second geogrid sections via the tension connectors; (e) placing an amount of backfill material onto the embedded connector first geogrid sections and the soil reinforcing second geogrid sections; (f) compacting the backfill material onto the embedded connector first geogrid sections and the soil reinforcing second geogrid sections; (g) providing a predetermined tensioning force to the soil reinforcing second geogrid sections; (h) tensioning the embedded connector first geogrid sections and the soil reinforcing second geogrid sections using a tensioning device as a lever by moving an upper end of the tensioning device away from the retaining wall; (i) providing resistance to rotation of the retaining wall facing element during backfill material placement using a facing element stabilizing device comprising an angled corrugated section connected to the facing element, and wherein the tensioning device comprises a main bar, a handle bar disposed on the upper end of the main bar, and a tensioning bar disposed on the main bar, and wherein the upper end of the main bar is spaced apart from the retaining wall to enable use of the main bar as a lever for applying tensioning force to the embedded retaining wall connectors and the soil reinforcing second geogrid sections.
24. A method for reinforcing a retaining wall component comprising: (a) positioning a retaining wall facing element in a predetermined location, the retaining wall facing element comprising an embedded retaining wall connector comprising a first continuous geogrid section; (b) connecting the embedded connector first continuous geogrid section to a plurality of tension connectors; (c) providing a plurality of soil reinforcing members comprising discrete second geogrid sections; (d) connecting the embedded connector first continuous geogrid section to the soil reinforcing second geogrid sections via the tension connectors; (e) placing an amount of backfill material onto the embedded connector first continuous geogrid section and the soil reinforcing second geogrid sections; (f) compacting the backfill material onto the embedded connector first continuous geogrid section and the soil reinforcing second geogrid sections; (g) providing a predetermined tensioning force to the soil reinforcing second geogrid sections; and (h) tensioning the embedded connector first geogrid sections and the soil reinforcing second geogrid sections using a tensioning device as a lever by moving an upper end of the tensioning device away from the retaining wall; (i) providing resistance to rotation of the retaining wall facing element during backfill material placement using a facing element stabilizing device comprising an angled corrugated section connected to the facing element, and, wherein the tensioning device comprises a main bar, a handle bar disposed on the upper end of the main bar, and a tensioning bar disposed on the main bar, and wherein the upper end of the main bar is spaced apart from the retaining wall to enable use of the main bar as a lever for applying tensioning force to the embedded retaining wall connectors and the soil reinforcing second geogrid sections.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Having thus described the presently disclosed subject matter in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
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DETAILED DESCRIPTION
(15) The presently disclosed subject matter now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the presently disclosed subject matter are shown. Like numbers refer to like elements throughout. The presently disclosed subject matter may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Indeed, many modifications and other embodiments of the presently disclosed subject matter set forth herein will come to mind to one skilled in the art to which the presently disclosed subject matter pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the presently disclosed subject matter is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims.
(16) In some embodiments, the presently disclosed subject matter provides geosynthetic reinforced wall panels comprising soil reinforcing members and retaining wall system formed therewith. Namely, the presently disclosed geosynthetic reinforced wall panels include any type of wall panels, such as a precast concrete wall panels, that are supported by any arrangement of soil reinforcing members.
(17) Various configurations of soil reinforcing members may include end tabs and/or inner tabs that have strips arranged therebetween. Examples of soil reinforcing members include, but are not limited to, narrow-width single-section reinforcing members, narrow-width multi-section reinforcing members, and wide-width reinforcing members. The soil reinforcing members can be formed, for example, of high density polyethylene (HDPE) or polyethylene terephthalate (PET). The soil reinforcing members can be connected end-to-end via, for example, a Bodkin connection.
(18) The soil reinforcing members (e.g., the narrow-width single-section reinforcing member, the narrow-width multi-section reinforcing member, and the wide-width reinforcing member) provide a robust connection to the geosynthetic reinforced wall panels and are designed to be engaged within the backfill prior to lateral pressure being placed against the geosynthetic reinforced wall panels. Further, the soil reinforcing members provide a high strength, substantially corrosion free, and simple and robust connection mechanism to geosynthetic reinforced wall panels. Further, soil reinforcing members provide means to form an HDPE geogrid with respect to geosynthetic reinforced wall panels.
(19) Further, a retaining wall system is provided that includes any arrangement of one or more geosynthetic reinforced wall panels that are supported by any arrangement of soil reinforcing members.
(20) Referring now to
(21) Single-section reinforcing member 110 typically includes two end tabs 112 and an arrangement of strips 114 therebetween. For example, the strips 114 are arranged in parallel fashion between the two end tabs 112. Single-section reinforcing member 110 is a high strength flat, thin, flexible member. Single-section reinforcing member 110 can be formed, for example, of HDPE or PET.
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(23) In this example that has six discrete strips 114, single-section reinforcing member 110 can have a length L of about 19-21 inches (480-535 millimeters) (and typically 8 inches (200 millimeters)), and a width W of about 7-9 inches (178-229 millimeters) (and typically 20 inches (510 millimeters)). Thickness T can vary along the length of the reinforcing member with a thickness T of about 0.106 inches (2.68 millimeters) to 0.29 inches (7.38 mm) at the end tab 112, and a thickness T of about 0.035 inches (0.88 millimeters) to 0.0906 inches (2.33 mm) at the strip 114. Each end tab 112 can have a depth D of about 1 inches (25 millimeters). The on-center spacing s of strips 114 can be about 0.63 inches (16 millimeters). Further, the width w of each strip 114 can be about 0.2 inches (135 millimeters).
(24) Referring now again to
(25) Single-section reinforcing member 110 of
(26) Soil reinforcing members 100 (e.g., single-section reinforcing member 110, multi-section reinforcing member 120, and wide-width reinforcing member 130) provide a robust connection to geosynthetic reinforced wall panels 150 and are designed to be engaged within the backfill prior to lateral pressure being placed against the geosynthetic reinforced wall panels 150. Further, soil reinforcing members 100 provide a high strength, substantially corrosion free, and simple and robust connection mechanism to geosynthetic reinforced wall panels 150. Further, soil reinforcing members 100 (e.g., single-section reinforcing member 110, multi-section reinforcing member 120, and wide-width reinforcing member 130) provide means to form an HDPE geogrid with respect to geosynthetic reinforced wall panels 150.
(27) Soil reinforcing members 100 is not limited to single-section reinforcing member 110, multi-section reinforcing member 120, and wide-width reinforcing member 130 only. In particular, single-section reinforcing member 110, multi-section reinforcing member 120, and wide-width reinforcing member 130 can be available in any widths W and any lengths L. Further, other types and/or configurations of soil reinforcing members 100 are possible and are described hereinbelow. In one example, there may be certain variations in the features of single-section reinforcing member 110, multi-section reinforcing member 120, and wide-width reinforcing member 130 to suit particular functions.
(28) Referring now to
(29) As an example, in geosynthetic reinforced wall panel 150 shown in
(30) One end tab 112 of each of the single-section reinforcing members 110 is embedded into the precast concrete wall panel 155 sufficiently to develop panel pullout resistance. The end tab 112 of each of the single-section reinforcing members 110 that is not embedded into the concrete wall panel 155 can be connected to one end of a multi-section reinforcing members 120 using, for example, a Bodkin connection bar 135. For example,
(31) Referring now to
(32) In one example,
(33) In another example,
(34) In yet another example,
(35) In yet another example,
(36) In yet another example,
(37) In yet another example,
(38) The presently disclosed subject matter also provides a device for and method of tensioning the discrete soil reinforcing members 100 and the connection therebetween within the backfill. For example,
(39) Referring now to
(40) In another example,
(41) Referring now to
(42) The presence of corrugated member 310 in panel stabilizing device 300 provides resistance to panel rotation. Namely, the corrugations in corrugated member 310 interact with the surrounding soil to provide resistance to panel rotation. As wall panel 155 is backfilled layer by layer, wall panel 155 begins to be loaded laterally by these soil lifts. The outwards rotation of wall panel 155 is resisted by the soil reinforcing members 100. However, panel stabilizing device 300 provides additional rotation resistance via the interaction with the surrounding soil during the backfill placement process until the upper layers of soil reinforcing members 100 are engaged within the backfill. After the upper layers of soil reinforcing members 100 engaged in the backfill layer, the bolted or pinned connection may be removed and corrugated member 310 may be removed for reuse or left in place in the backfill. The use of panel stabilizing device 300 is preferable because it limits the number of layers of soil reinforcing members 100 required to stabilize a wall panel 155 during the construction process.
(43) In summary and referring again to
(44) Referring now to
EXAMPLES
Example 1
(45) Referring now to
(46) Plot 500 of
(47) Additionally, the presently disclosed geosynthetic reinforced wall panels 150 that include soil reinforcing members 100 is advantageous to the prior art because the ability to apply a 400 lb/ft load uniformly across a full sheet of soil reinforcement greater than 4 feet in width (1,600 lb plus total load) is more challenging than a 400 lb/ft load uniformly applied over approximately 8 inches (a total applied load of approximately 270 lbs). Displacing the slack in the discrete soil reinforcing element connection is easier than that of the sheet type of soil reinforcement.
(48) Further, because, for example, single-section reinforcing members 110 and multi-section reinforcing members 120 are of relatively narrow width, the skew of the transverse rib has little influence when the Bodkin connection (e.g., using Bodkin connection bar 135) is engaged. This results in significantly less slack in the connection and provides greatly enhanced wall stiffness during construction. It is possible for the connection of the sheet soil reinforcement (e.g., wide-width reinforcing member 130) to reach the same level of connection tightness as the discrete strip soil reinforcement connection (e.g., of single-section reinforcing members 110 and multi-section reinforcing members 120). However, due to the larger width of the connection components, minor variations across the wider width affect the ability to tighten the full connection to the same level as the discrete strips.
Example 2
(49) Referring now to
(50) Referring now to
Example 3
(51) Table 1 and Table 2 and
(52) TABLE-US-00001 TABLE 1 Discrete Soil Reinforcing Members 100 Test No. Test Speci- men Width (in.) Embed- ment Length (in.) Normal Stress (psf) Maximum Pullout Resistance (lb/ft) Coefficient of Interaction
(53) TABLE-US-00002 TABLE 2 Sheet Soil Reinforcement Test No. Test Speci- men Width (in.) Embed- ment Length (in.) Normal Stress (psf) Maximum Pullout Resistance (lb/ft) Coefficient of Interaction
(54) Referring now to
(55) Following long-standing patent law convention, the terms a, an, and the refer to one or more when used in this application, including the claims. Thus, for example, reference to a subject includes a plurality of subjects, unless the context clearly is to the contrary (e.g., a plurality of subjects), and so forth.
(56) Throughout this specification and the claims, the terms comprise, comprises, and comprising are used in a non-exclusive sense, except where the context requires otherwise. Likewise, the term include and its grammatical variants are intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that can be substituted or added to the listed items.
(57) For the purposes of this specification and appended claims, unless otherwise indicated, all numbers expressing amounts, sizes, dimensions, proportions, shapes, formulations, parameters, percentages, quantities, characteristics, and other numerical values used in the specification and claims, are to be understood as being modified in all instances by the term about even though the term about may not expressly appear with the value, amount or range. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are not and need not be exact, but may be approximate and/or larger or smaller as desired, reflecting tolerances, conversion factors, rounding off, measurement error and the like, and other factors known to those of skill in the art depending on the desired properties sought to be obtained by the presently disclosed subject matter. For example, the term about, when referring to a value can be meant to encompass variations of, in some embodiments, 100% in some embodiments 50%, in some embodiments 20%, in some embodiments 10%, in some embodiments 5%, in some embodiments 1%, in some embodiments 0.5%, and in some embodiments 0.1% from the specified amount, as such variations are appropriate to perform the disclosed methods or employ the disclosed compositions.
(58) Further, the term about when used in connection with one or more numbers or numerical ranges, should be understood to refer to all such numbers, including all numbers in a range and modifies that range by extending the boundaries above and below the numerical values set forth. The recitation of numerical ranges by endpoints includes all numbers, e.g., whole integers, including fractions thereof, subsumed within that range (for example, the recitation of 1 to 5 includes 1, 2, 3, 4, and 5, as well as fractions thereof, e.g., 1.5, 2.25, 3.75, 4.1, and the like) and any range within that range.
(59) Although the foregoing subject matter has been described in some detail by way of illustration and example for purposes of clarity of understanding, it will be understood by those skilled in the art that certain changes and modifications can be practiced within the scope of the appended claims.