System and method for preparing vanadium battery high-purity electrolyte
10868325 ยท 2020-12-15
Assignee
- Institute Of Process Engineering, Chinese Academy Of Sciences (Beijing, CN)
- BEIJING ZHONGKAIHONGDE TECHNOLOGY CO., LTD (Beijing, CN)
Inventors
- Haitao YANG (Beijing, CN)
- Qingshan ZHU (Beijing, CN)
- Chuanlin FAN (Beijing, CN)
- Wenheng MU (Beijing, CN)
- Jibin LIU (Beijing, CN)
- Cunhu WANG (Beijing, CN)
- Qixun BAN (Beijing, CN)
Cpc classification
B01J14/00
PERFORMING OPERATIONS; TRANSPORTING
H01M8/188
ELECTRICITY
B01J8/1827
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J19/0013
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J2219/00074
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01M8/18
ELECTRICITY
B01J8/00
PERFORMING OPERATIONS; TRANSPORTING
B01J19/24
PERFORMING OPERATIONS; TRANSPORTING
B01J19/00
PERFORMING OPERATIONS; TRANSPORTING
B01J14/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system and method for preparing a vanadium battery high-purity electrolyte, comprising preparing a low-valence vanadium oxide with a valence of 3.5 with liquid phase hydrolysis and fluidization reduction with vanadium oxytrichloride, adding clean water and sulfuric acid for dissolution, and further performing ultraviolet activation to obtain the vanadium electrolyte, for use in an all-vanadium redox flow battery stack. The high-temperature tail gas in the reduction fluidized bed is combusted for preheating the vanadium powder material, to recover the sensible heat and latent heat of the high-temperature tail gas, and the sensible heat of the reduction product is recovered through heat transfer between the reduction product and the fluidized nitrogen gas. An internal member is arranged in the reduction fluidized bed to realize the precise regulation of the valence state of the reduction product, and ultraviolet is used to activate the vanadium ions, improving the activity of the electrolyte.
Claims
1. A system for preparing a vanadium battery high-purity electrolyte, comprising a vanadium oxytrichloride storage tank, a liquid phase hydrolysis device, a vanadium pentoxide feeding device, a preheating system, a reduction fluidized bed, a combustion chamber, a cooling system, a secondary cooling system, a low-valence vanadium oxide feeding device, a dissolution reactor and an activation device; wherein the liquid phase hydrolysis device comprises a liquid phase hydrolysis reaction tank and a washing filter; the vanadium pentoxide feeding device comprises a vanadium pentoxide hopper and a vanadium pentoxide screw feeder; the preheating system comprises a venturi preheater, a primary cyclone preheater, a secondary cyclone preheater and a bag-type dust collector; the reduction fluidized bed comprises a feeder, a bed body, a discharger, a gas heater, a gas purifier and a first cyclone separator; the cooling system comprises a venturi cooler, a cyclone cooler and a second cyclone separator; the low-valence vanadium oxide feeding device comprises a low-valence vanadium oxide hopper and a low-valence vanadium oxide screw feeder; wherein a feed outlet at the bottom of the vanadium oxytrichloride storage tank is connected with a chloride inlet of the liquid phase hydrolysis reaction tank through a pipeline; a clean water inlet of the liquid phase hydrolysis reaction tank is connected with a clean water main pipe through a pipeline; an acid gas outlet of the liquid phase hydrolysis reaction tank is connected with a tail gas treatment system; a slurry outlet of the liquid phase hydrolysis reaction tank is connected with a slurry inlet of the washing filter through a pipeline; a clean water inlet of the washing filter is connected with the clean water main pipe; a washing liquid outlet of the washing filter is connected with a wastewater treatment system through a pipeline; and a solid material outlet of the washing filter is connected with a feed inlet of the vanadium pentoxide hopper through a pipeline; a feed outlet at the bottom of the vanadium pentoxide hopper is connected with a feed inlet of the vanadium pentoxide screw feeder; and a feed outlet of the vanadium pentoxide screw feeder is connected with a feed inlet of the venturi preheater through a pipeline; a gas inlet of the venturi preheater is connected with a gas outlet of the combustion chamber through a pipeline; a gas outlet of the venturi preheater is connected with a gas inlet of the primary cyclone preheater through a pipeline; a gas outlet of the primary cyclone preheater is connected with a gas inlet of the secondary cyclone preheater through a pipeline; a feed outlet of the primary cyclone preheater is connected with a feed inlet of the feeder through a pipeline; a gas outlet of the secondary cyclone preheater is connected with a gas inlet of the bag-type dust collector through a pipeline; a feed outlet of the secondary cyclone preheater is connected with the feed inlet of the feeder through a pipeline; a gas outlet of the bag-type dust collector is connected with the tail gas treatment system; and a feed outlet of the bag-type dust collector is connected with the feed inlet of the feeder through a pipeline; an aeration air inlet of the feeder is connected with a purified nitrogen gas main pipe; a feed outlet of the feeder is connected with a feed inlet of the bed body through a pipeline; a gas inlet of the bed body is connected with a gas outlet of the gas heater through a pipeline; a gas inlet of the gas heater is connected with a gas outlet of the second cyclone separator and a gas outlet of the gas purifier through pipelines; a combustion air inlet of the gas heater is connected with a compressed air main pipe; a fuel inlet of the gas heater is connected with a fuel main pipe; a gas inlet of the gas purifier is connected with a reducing gas main pipe; a feed outlet of the bed body is connected with a feed inlet of the discharger through a pipeline; an aeration air inlet of the discharger is connected with the purified nitrogen gas main pipe; a feed outlet of the discharger is connected with a feed inlet of the venturi cooler through a pipeline; a gas outlet of the bed body is connected with a gas inlet of the first cyclone separator through a pipeline; a feed outlet of the first cyclone separator is connected with the feed inlet of the discharger through a pipeline; and a gas outlet of the first cyclone separator is connected with a gas inlet of the combustion chamber through a pipeline; a combustion air inlet of the combustion chamber is connected with the compressed air main pipe; and the gas outlet of the combustion chamber is connected with the gas inlet of the venturi preheater through a pipeline; a gas inlet of the venturi cooler is connected with the purified nitrogen gas main pipe; a gas outlet of the venturi cooler is connected with a gas inlet of the cyclone cooler through a pipeline; a gas outlet of the cyclone cooler is connected with a gas inlet of the second cyclone separator through a pipeline; a feed outlet of the cyclone cooler is connected with a feed inlet of the secondary cooling device through a pipeline; the gas outlet of the second cyclone separator is connected with a gas inlet of the gas heater through a pipeline; and a feed outlet of the second cyclone separator is connected with a feed inlet of the secondary cooling device through a pipeline; a feed outlet of the secondary cooling device is connected with a feed inlet of the low-valence vanadium oxide hopper through a pipeline; a process water inlet of the secondary cooling device is connected with a process water main pipe through a pipeline; and a water outlet of the secondary cooling device is connected with a water cooling system through a pipeline; a feed outlet at the bottom of the low-valence vanadium oxide hopper is connected with a feed inlet of the low-valence vanadium oxide screw feeder; and a feed outlet of the low-valence vanadium oxide screw feeder is connected with a feed inlet of the dissolution reactor through a pipeline; a clean water inlet of the dissolution reactor is connected with the clean water main pipe through a pipeline; a concentrated sulfuric acid inlet of the dissolution reactor is connected with a concentrated sulfuric acid main pipe through a pipeline; a gas outlet of the dissolution reactor is connected with the tail gas treatment system; and a primary electrolyte outlet of the dissolution reactor is connected with a primary electrolyte inlet of the activation device through a pipeline.
2. The system for preparing a vanadium battery high-purity electrolyte according to claim 1, wherein the bed body of the reduction fluidized bed is in the form of a rectangular multi-bin, with a built-in vertical baffle.
3. A method for preparing a vanadium battery high-purity electrolyte using the system of claim 1, comprising the following steps: forming vanadium oxytrichloride liquid in the vanadium oxytrichloride storage tank and moving the vanadium oxytrichloride liquid into the liquid phase hydrolysis reaction tank through a pipeline, and then subject the vanadium oxytrichloride to hydrolysis precipitation together with clean water from the clean water main pipe forming a mixed slurry of vanadium pentoxide precipitate and hydrochloric acid solution; transmitting the produced mixed slurry of vanadium pentoxide precipitate and hydrochloric acid solution to the tail gas treatment system through a pipeline; introducing the mixed slurry to the washing filter to be subjected to washing with clean water and filtration to obtain washing liquid and vanadium pentoxide precipitate powder; transmitting the washing liquid to the wastewater treatment system; and transmitting the vanadium pentoxide precipitate to the vanadium pentoxide hopper; forming the vanadium pentoxide precipitate in the vanadium pentoxide hopper to be sent to the primary cyclone preheater through the vanadium pentoxide screw feeder and the venturi preheater, and transmitting the vanadium pentoxide precipitate to the bed body through the feeder together with the fine powder recovered by the secondary cyclone preheater and the bag-type dust collector; and introducing purified nitrogen gas from the purified nitrogen gas main pipe into the venturi cooler, the cyclone cooler and the second cyclone separator, to be merged with the purified reducing gas from the gas purifier, to be preheated by the gas heater and then be transmitted to the bed body, such that the vanadium pentoxide powder material is kept at a fluidized state and reduced to obtain low-valence vanadium oxide powder having an average vanadium valence of 3.5 and reduction flue gas; introducing the low-valence vanadium oxide to enter the cyclone cooler through the discharger and the venturi cooler, to enter the dissolution reactor through the secondary cooling device, the low-valence vanadium oxide hopper and the low-valence vanadium oxide screw feeder together with the fine powder recovered by the second cyclone separator, to undergo dissolution reaction with clean water from the clean water main pipe and concentrated sulfuric acid from the concentrated sulfuric acid main pipe to obtain a primary electrolyte and acid mist gas, transmitting the produced acid mist gas to the tail gas treatment system, and activating the primary electrolyte by the activation device, to obtain the vanadium battery high-purity electrolyte; wherein the first cyclone separator removes dust from the produced reduction flue gas, and then transmit produced reduction flue gas to the combustion chamber together with combustion air, and the produced reduction flue gas enters the venturi preheater, the primary cyclone preheater and the secondary cyclone preheater, and is subjected to dust removing by the bag-type dust collector and then transmitted to the tail gas treatment system.
4. The method for preparing a vanadium battery high-purity electrolyte according to claim 3, wherein the raw material of vanadium oxytrichloride has a purity of 99%-99.9999%.
5. The method for preparing a vanadium battery high-purity electrolyte according to claim 3, wherein in the liquid phase hydrolysis reaction tank, the mass ratio of clean water to vanadium oxytrichloride added is 0.5-20, and the operation temperature is 30-90 C.
6. The method for preparing a vanadium battery high-purity electrolyte according to claim 3, wherein the reducing gas introduced into the reducing gas purifier is hydrogen gas or coal gas.
7. The method for preparing a vanadium battery high-purity electrolyte according to claim 3, wherein in the reduction fluidized bed body, the operation temperature is 300-700 C. in the reduction, and after the reducing gas is purified by the purifier, the content of organic substances is less than 1 mg/Nm.sup.3, the total solid particle content is less than 2 mg/Nm.sup.3, the volume fraction of the reducing gas in the mixed gas of the introduced nitrogen gas and reducing gas is 10%-90%, and the average residence time of the powder is 20-120 min.
8. The method for preparing a vanadium battery high-purity electrolyte according to claim 3, wherein in the dissolution reactor, the resistivity of the added clean water is not less than 12.0 M.Math.cm, the concentrated sulfuric acid is electronic-grade concentrated sulfuric acid, and the dissolution temperature is 30-90 C.
9. The method for preparing a vanadium battery high-purity electrolyte according to claim 3, wherein the vanadium battery high-purity electrolyte is a mixed electrolyte with the molar concentration ratio of vanadium ions V(III) to V(IV) of 1:1, and the average valence of vanadium ions is 3.5.
10. The method for preparing a vanadium battery high-purity electrolyte according to claim 3, wherein in the activation device, the vanadium ions are activated by means of ultraviolet, wherein the dissolution and activation time is 30-300 minutes, the dissolution and activation temperature is 20-45 C., and the power density is 10-300 W/m.sup.3.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawing is used to provide further illustration of the present invention and constitutes a part of the specification. It is used to explain the present invention together with the examples of the present invention, rather than limit the present invention.
(2)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(3) In order to make the object, technical solution, and advantages of the present invention be clearer, the technical solution in the examples of the present invention will be described clearly and completely below with reference to the accompanying drawing of the examples of the present invention. Obviously, the described examples are only a part of the examples of the present invention, not all examples. It is worth noting that the examples are merely used for illustrating the technical solution of the present invention, rather than limiting the present invention.
(4)
(5) 1 Vanadium oxytrichloride storage tank 2 Liquid phase hydrolysis device 2-1 Liquid phase hydrolysis reaction tank 2-2 Washing filter 3 Vanadium pentoxide feeding device 3-1 Vanadium pentoxide hopper 3-2 Vanadium pentoxide screw feeder 4 Preheating system 4-1 Venturi preheater 4-2 Primary cyclone preheater 4-3 Secondary cyclone preheater 4-4 Bag-type dust collector 5 Reduction fluidized bed 5-1 Feeder 5-2 Bed body 5-3 Discharger 5-4 Gas heater 5-5 Gas purifier 5-6 First cyclone separator 6 Combustion chamber 7 Cooling system 7-1 Venturi cooler 7-2 Cyclone cooler 7-3 Second cyclone separator 8 Secondary cooling system 9 Low-valence vanadium oxide feeding device 9-1 Low-valence vanadium oxide hopper 9-2 Low-valence vanadium oxide screw feeder 10 Dissolution reactor 11 Activation device
Example 1
(6) With reference to
(7) The liquid phase hydrolysis device 2 comprises a liquid phase hydrolysis reaction tank 2-1 and a washing filter 2-2.
(8) The vanadium pentoxide feeding device 3 comprises a vanadium pentoxide hopper 3-1 and a vanadium pentoxide screw feeder 3-2.
(9) The preheating system 4 comprises a venturi preheater 4-1, a primary cyclone preheater 4-2, a secondary cyclone preheater 4-3 and a bag-type dust collector 4-4.
(10) The reduction fluidized bed 5 comprises a feeder 5-1, a bed body 5-2, a discharger 5-3, a gas heater 5-4, a gas purifier 5-5 and a first cyclone separator 5-6.
(11) The cooling system 7 comprises a venturi cooler 7-1, a cyclone cooler 7-2 and a second cyclone separator 7-3.
(12) The low-valence vanadium oxide feeding device 9 comprises a low-valence vanadium oxide hopper 9-1 and a low-valence vanadium oxide screw feeder 9-2.
(13) A feed outlet at the bottom of the vanadium oxytrichloride storage tank 1 is connected with a chloride inlet of the liquid phase hydrolysis reaction tank 2-1 through a pipeline; a clean water inlet of the liquid phase hydrolysis reaction tank 2-1 is connected with a clean water main pipe through a pipeline; an acid gas outlet of the liquid phase hydrolysis reaction tank 2-1 is connected with a tail gas treatment system; a slurry outlet of the liquid phase hydrolysis reaction tank 2-1 is connected with a slurry inlet of the washing filter 2-2 through a pipeline; a clean water inlet of the washing filter 2-2 is connected with the clean water main pipe; a washing liquid outlet of the washing filter 2-2 is connected with a wastewater treatment system through a pipeline; and a solid material outlet of the washing filter 2-2 is connected with a feed inlet of the vanadium pentoxide hopper 3-1 through a pipeline.
(14) A feed outlet at the bottom of the vanadium pentoxide hopper 3-1 is connected with a feed inlet of the vanadium pentoxide screw feeder 3-2; and a feed outlet of the vanadium pentoxide screw feeder 3-2 is connected with a feed inlet of the venturi preheater 4-1 through a pipeline.
(15) A gas inlet of the venturi preheater 4-1 is connected with a gas outlet of the combustion chamber 6 through a pipeline; a gas outlet of the venturi preheater 4-1 is connected with a gas inlet of the primary cyclone preheater 4-2 through a pipeline; a gas outlet of the primary cyclone preheater is connected with a gas inlet of the secondary cyclone preheater through a pipeline; a feed outlet of the primary cyclone preheater 4-2 is connected with a feed inlet of the feeder 5-1 through a pipeline; a gas outlet of the secondary cyclone preheater 4-3 is connected with a gas inlet of the bag-type dust collector 4-4 through a pipeline; a feed outlet of the secondary cyclone preheater 4-3 is connected with the feed inlet of the feeder 5-1 through a pipeline; a gas outlet of the bag-type dust collector 4-4 is connected with the tail gas treatment system; and a feed outlet of the bag-type dust collector 4-4 is connected with the feed inlet of the feeder 5-1 through a pipeline.
(16) An aeration air inlet of the feeder 5-1 is connected with a purified nitrogen gas main pipe; a feed outlet of the feeder 5-1 is connected with a feed inlet of the bed body 5-2 through a pipeline; a gas inlet of the bed body 5-2 is connected with a gas outlet of the gas heater 5-4 through a pipeline; a gas inlet of the gas heater is connected with a gas outlet of the second cyclone separator 7-3 and a gas outlet of the gas purifier 5-5 through pipelines; a combustion air inlet of the gas heater 5-4 is connected with a compressed air main pipe; a fuel inlet of the gas heater 5-4 is connected with a fuel main pipe; a gas inlet of the gas purifier 5-5 is connected with a reducing gas main pipe; a feed outlet of the bed body 5-2 is connected with a feed inlet of the discharger 5-3 through a pipeline; an aeration air inlet of the discharger 5-3 is connected with the purified nitrogen gas main pipe; a feed outlet of the discharger 5-3 is connected with a feed inlet of the venturi cooler 7-1 through a pipeline; a gas outlet of the bed body 5-2 is connected with a gas inlet of the first cyclone separator 5-6 through a pipeline; a feed outlet of the first cyclone separator 5-6 is connected with the feed inlet of the discharger 5-3 through a pipeline; and a gas outlet of the first cyclone separator 5-6 is connected with a gas inlet of the combustion chamber 6 through a pipeline.
(17) A combustion air inlet of the combustion chamber 6 is connected with the compressed air main pipe; and the gas outlet of the combustion chamber 6 is connected with the gas inlet of the venturi preheater through a pipeline.
(18) A gas inlet of the venturi cooler 7-1 is connected with the purified nitrogen gas main pipe; a gas outlet of the venturi cooler 7-1 is connected with a gas inlet of the cyclone cooler 7-2 through a pipeline; a gas outlet of the cyclone cooler 7-2 is connected with a gas inlet of the second cyclone separator 7-3 through a pipeline; a feed outlet of the cyclone cooler 7-2 is connected with a feed inlet of the secondary cooling device 8 through a pipeline; the gas outlet of the second cyclone separator 7-3 is connected with a gas inlet of the gas heater 5-4 through a pipeline; and a feed outlet of the second cyclone separator 7-3 is connected with a feed inlet of the secondary cooling device 8 through a pipeline.
(19) A feed outlet of the secondary cooling device 8 is connected with a feed inlet of the low-valence vanadium oxide hopper 9-1 through a pipeline; a process water inlet of the secondary cooling device 8 is connected with a process water main pipe through a pipeline; and a water outlet of the secondary cooling device 8 is connected with a water cooling system through a pipeline.
(20) A feed outlet at the bottom of the low-valence vanadium oxide hopper 9-1 is connected with a feed inlet of the low-valence vanadium oxide screw feeder 9-2; and a feed outlet of the low-valence vanadium oxide screw feeder 9-2 is connected with a feed inlet of the dissolution reactor 10 through a pipeline.
(21) A clean water inlet of the dissolution reactor 10 is connected with the clean water main pipe through a pipeline; a concentrated sulfuric acid inlet of the dissolution reactor 10 is connected with a concentrated sulfuric acid main pipe through a pipeline; a gas outlet of the dissolution reactor 10 is connected with the tail gas treatment system; and a primary electrolyte outlet of the dissolution reactor 10 is connected with a primary electrolyte inlet of the activation device 11 through a pipeline.
Example 2
(22) The above system is used in this example to prepare a vanadium battery high-purity electrolyte. The method specifically comprises the following steps.
(23) A vanadium oxytrichloride liquid in the vanadium oxytrichloride storage tank 1 enters the liquid phase hydrolysis reaction tank 2-1 through a pipeline, and then is subjected to hydrolysis precipitation together with clean water from the clean water main pipe to form a mixed slurry of vanadium pentoxide precipitate and hydrochloric acid solution. The produced acid gas is transmitted to the tail gas treatment system through a pipeline. The slurry enters the washing filter 2-2 and is subjected to washing with clean water and filtration to obtain washing liquid and vanadium pentoxide precipitate powder. The washing liquid is transmitted to the wastewater treatment system. The vanadium pentoxide precipitate is transmitted to the vanadium pentoxide hopper 3-1.
(24) The vanadium pentoxide precipitate in the vanadium pentoxide hopper 3-1 enters the primary cyclone preheater 4-2 through the vanadium pentoxide screw feeder 3-2 and the venturi preheater 4-1 in turn, and enters the bed body 5-2 through the feeder 5-1 together with the fine powder recovered by the secondary cyclone preheater 4-3 and the bag-type dust collector 4-4. Purified nitrogen gas from the purified nitrogen gas main pipe enters the venturi cooler 7-1, the cyclone cooler 7-2 and the second cyclone separator 7-3 in turn, and is merged with the purified reducing gas from the gas purifier 5-5, and is preheated by the gas heater 5-4 and then is transmitted to the bed body 5-2, such that the vanadium pentoxide powder material is kept at a fluidized state and reduced to obtain low-valence vanadium oxide powder having an average vanadium valence of 3.5 and reduction flue gas. The low-valence vanadium oxide enters the cyclone cooler 7-2 through the discharger 5-3 and the venturi cooler 7-1 in turn, and enters the dissolution reactor 10 through the secondary cooling device 8, the low-valence vanadium oxide hopper 9-1 and the low-valence vanadium oxide screw feeder 9-2 together with the fine powder recovered by the second cyclone separator 7-3, and undergoes dissolution reaction with clean water from the clean water main pipe and concentrated sulfuric acid from the concentrated sulfuric acid main pipe to obtain a primary electrolyte, the produced acid mist gas is transmitted to the tail gas treatment system, and the primary electrolyte is activated by the activation device 11, to obtain the vanadium battery high-purity electrolyte. Wherein the produced reduction flue gas is subjected to dust removing by the first cyclone separator 5-6, and then transmitted to the combustion chamber 6 together with combustion air, and the produced high-temperature flue gas enters the venturi preheater 4-1, the primary cyclone preheater 4-2 and the secondary cyclone preheater 4-3 in turn, and is subjected to dust removing by the bag-type dust collector 4-4 and then transmitted to the tail gas treatment system.
Example 3
(25) In this example, vanadium oxytrichloride (with a purity of above 2N) was used as a raw material, and the throughput was 3 kg/h. In the liquid phase hydrolysis reaction tank 2-1, clean water (having a resistivity of 15.0 M.Math.cm) and vanadium oxytrichloride were added in a mass ratio of 0.5, and the operation temperature was set to be 90 C., to obtain a slurry of vanadium pentoxide. The slurry entered the washing filter 2-2 to be subjected to washing with clean water (having a resistivity of 15.0 M.Math.cm) and filtration, to obtain washing liquid and vanadium pentoxide precipitate powder, wherein the washing liquid was transmitted to the wastewater treatment system, and the vanadium pentoxide precipitate was preheated by the preheating system and then entered the reduction fluidized bed. In the reduction fluidized bed 5, the reducing gas introduced was coal gas, the volume fraction of coal gas in the mixed gas of the nitrogen gas and coal gas introduced into the reduction fluidized bed 5 was 10%, the average residence time of the powder was 120 min, and the operation temperature was 300 C., and a low-valence vanadium oxide having an average vanadium valence of 3.5 and a purity of 98.5% was obtained. In the dissolution reactor, electronic-grade concentrated sulfuric acid and clean water (having a resistivity of 15.0 M.Math.cm) are added, and the dissolving temperature was 90 C. In the activation device 11, activation was conducted for 300 minutes with an ultraviolet power density of 30 W/m.sup.3, and an activation temperature of 20 C., to obtain a vanadium electrolyte with a total impurity content of less than 0.25% (except for the effective components).
Example 4
(26) In this example, vanadium oxytrichloride (with a purity of above 3N) was used as a raw material, and the throughput was 30 kg/h. In the liquid phase hydrolysis reaction tank 2-1, clean water (having a resistivity of 15.0 M.Math.cm) and vanadium oxytrichloride were added in a mass ratio of 20, and the operation temperature was set to be 30 C., to obtain a slurry of vanadium pentoxide. The slurry entered the washing filter 2-2 to be subjected to washing with clean water (having a resistivity of 15.0 M.Math.cm) and filtration, to obtain washing liquid and vanadium pentoxide precipitate powder, wherein the washing liquid was transmitted to the wastewater treatment system, and the vanadium pentoxide precipitate was preheated by the preheating system and then entered the reduction fluidized bed. In the reduction fluidized bed 5, the reducing gas introduced was coal gas, the volume fraction of coal gas in the mixed gas of the nitrogen gas and coal gas introduced into the reduction fluidized bed 5 was 90%, the average residence time of the powder was 20 min, and the operation temperature was 700 C., and a low-valence vanadium oxide having an average vanadium valence of 3.5 and a purity of 99.85% was obtained. In the dissolution reactor, electronic-grade concentrated sulfuric acid and clean water (having a resistivity of 15.0 M.Math.cm) are added, and the dissolving temperature was 30 C. In the activation device 11, activation was conducted for 30 minutes with an ultraviolet power density of 300 W/m.sup.3, and an activation temperature of 45 C., to obtain a high-purity vanadium electrolyte with a total impurity content of less than 0.03% (except for the effective components).
Example 5
(27) In this example, vanadium oxytrichloride (with a purity of above 4N) was used as a raw material, and the throughput was 300 kg/h. In the liquid phase hydrolysis reaction tank 2-1, clean water (having a resistivity of 18.0 M.Math.cm) and vanadium oxytrichloride were added in a mass ratio of 10, and the operation temperature was set to be 60 C., to obtain a slurry of vanadium pentoxide. The slurry entered the washing filter 2-2 to be subjected to washing with clean water (having a resistivity of 18.0 M.Math.cm) and filtration, to obtain washing liquid and vanadium pentoxide precipitate powder, wherein the washing liquid was transmitted to the wastewater treatment system, and the vanadium pentoxide precipitate was preheated by the preheating system and then entered the reduction fluidized bed. In the reduction fluidized bed 5, the reducing gas introduced was hydrogen gas, the volume fraction of hydrogen gas in the mixed gas of the hydrogen gas and coal gas introduced into the reduction fluidized bed 5 was 60%, the average residence time of the powder was 90 min, and the operation temperature was 600 C., and a low-valence vanadium oxide having an average vanadium valence of 3.5 and a purity of 99.98% was obtained. In the dissolution reactor, electronic-grade concentrated sulfuric acid and clean water (having a resistivity of 18.0 M.Math.cm) are added, and the dissolving temperature was 60 C. In the activation device 11, activation was conducted for 200 minutes with an ultraviolet power density of 200 W/m.sup.3, and an activation temperature of 40 C., to obtain a high-purity vanadium electrolyte with a total impurity content of less than 0.005% (except for the effective components).
Example 6
(28) In this example, vanadium oxytrichloride (with a purity of above 5N) was used as a raw material, and the throughput was 3000 kg/h. In the liquid phase hydrolysis reaction tank 2-1, clean water (having a resistivity of 18.0 M.Math.cm) and vanadium oxytrichloride were added in a mass ratio of 3, and the operation temperature was set to be 50 C., to obtain a slurry of vanadium pentoxide. The slurry entered the washing filter 2-2 to be subjected to washing with clean water (having a resistivity of 18.0 M.Math.cm) and filtration, to obtain washing liquid and vanadium pentoxide precipitate powder, wherein the washing liquid was transmitted to the wastewater treatment system, and the vanadium pentoxide precipitate was preheated by the preheating system and then entered the reduction fluidized bed. In the reduction fluidized bed 5, the reducing gas introduced was hydrogen gas, the volume fraction of hydrogen gas in the mixed gas of the hydrogen gas and coal gas introduced into the reduction fluidized bed 5 was 50%, the average residence time of the powder was 30 min, and the operation temperature was 550 C., and a low-valence vanadium oxide having an average vanadium valence of 3.5 and a purity of 99.997% was obtained. In the dissolution reactor, electronic-grade concentrated sulfuric acid and clean water (having a resistivity of 18.0 M.Math.cm) are added, and the dissolving temperature was 50 C. In the activation device 11, activation was conducted for 150 minutes with an ultraviolet power density of 100 W/m.sup.3, and an activation temperature of 30 C., to obtain a high-purity vanadium electrolyte with a total impurity content of less than 5 ppm (except for the effective components).
Example 7
(29) In this example, vanadium oxytrichloride (with a purity of above 6N) was used as a raw material, and the throughput was 3000 kg/h. In the liquid phase hydrolysis reaction tank 2-1, clean water (having a resistivity of 18.0 M.Math.cm) and vanadium oxytrichloride were added in a mass ratio of 3, and the operation temperature was set to be 50 C., to obtain a slurry of vanadium pentoxide. The slurry entered the washing filter 2-2 to be subjected to washing with clean water (having a resistivity of 18.0 M.Math.cm) and filtration, to obtain washing liquid and vanadium pentoxide precipitate powder, wherein the washing liquid was transmitted to the wastewater treatment system, and the vanadium pentoxide precipitate was preheated by the preheating system and then entered the reduction fluidized bed. In the reduction fluidized bed 5, the reducing gas introduced was hydrogen gas, the volume fraction of hydrogen gas in the mixed gas of the hydrogen gas and coal gas introduced into the reduction fluidized bed 5 was 50%, the average residence time of the powder was 30 min, and the operation temperature was 550 C., and a low-valence vanadium oxide having an average vanadium valence of 3.5 and a purity of 5N5 (i.e., a purity of 99.9995%) was obtained. In the dissolution reactor, electronic-grade concentrated sulfuric acid and clean water (having a resistivity of 18.0 M.Math.cm) are added, and the dissolving temperature was 50 C. In the activation device 11, activation was conducted for 150 minutes with an ultraviolet power density of 100 W/m.sup.3, and an activation temperature of 30 C., to obtain a high-purity vanadium electrolyte with a total impurity content of less than 1 ppm (except for the effective components).
(30) The contents which are not illustrated in detail in the present invention belong to the well-known technologies in the art.
(31) Of course, the present invention can also provide a variety of examples. According to the disclosure of the present invention, those skilled in the art can make various corresponding changes and transformations without departing from the spirit and essence of the present invention. However, these corresponding changes and transformations shall all fall within the protection scope of the claims of the present invention.