Roof truss spacer
10865564 ยท 2020-12-15
Assignee
Inventors
Cpc classification
E04C3/17
FIXED CONSTRUCTIONS
E04G21/1891
FIXED CONSTRUCTIONS
International classification
Abstract
An interlocking elongate stackable spacer member for spacing structural framing members. The spacer is elongate having a lengthwise main portion and an offset portion, the offset portion defining a recess on a first side of the elongate body and a corresponding protrusion on a second side of the elongate body. The length of the protrusion corresponding to a desired spacing between adjacent trusses. The spacer can include a first end portion with a first connector and a second end portion having a cooperative second connector. The spacer is configured to interlock with another like spacer by inserting a first projection end portion of the first connector, into an aperture of the second connector, of the other of the spacer and the another spacer, such that the first projection end portion and the aperture of the second connector resist separation of the spacer and the another spacer along the lengthwise axis.
Claims
1. An interlocking sheet metal spacer for structural framing members, the spacer comprising: an elongate body extending between a first end portion and a second end portion along a lengthwise axis; the elongate body having a main portion and an offset portion, the main portion having a substantially planar shape and the offset portion being offset from the planar shape of the main portion such that the offset portion defines, with respect to the main portion, a recess on a first side of the elongate body and a corresponding protrusion on a second side of the elongate body; the first end portion including a first connector, the first connector including a projection extending in a first direction along the lengthwise axis and away from the elongate body and having a first projection end portion offset from a remainder of the projection and extending in a second direction perpendicular to the planar shape of the main portion; the second end portion including a second connector, the second connector including an aperture sized to receive the first projection end portion; wherein the spacer is configured to interlock with another spacer by inserting the first projection end portion of the first connector, of one of the spacer and the another spacer, through the aperture of the second connector, of the other of the spacer and the another spacer, such that the first projection end portion and the aperture of the second connector resist separation of the spacer and the another spacer when the spacer and the another spacer are linearly aligned along the lengthwise axis, wherein the second connector includes a pair of arms extending in a second direction along the lengthwise axis and away from the elongate body, the pair of arms being spaced apart from one another to define an axially extending space therebetween having a width that is substantially the same or larger than a width of the projection of the first connector.
2. The spacer of claim 1, wherein the projection includes a second projection end portion extending in the first direction from the first projection end portion to define a substantially L shape for an end of the first connector.
3. The spacer of claim 1, wherein the first connector and the second connector each include one or more apertures, such that one of a nail, screw or staple can be utilized to attach the first connector and the second connector to a beam or chord of a structural framing member.
4. The spacer of claim 3, wherein the structural framing members includes a plurality of roofing trusses.
5. The spacer of claim 1, wherein the offset portion defines a single continuous protrusion that extends along the elongate body from a first protrusion end portion to a second protrusion end portion.
6. The spacer of claim 1, wherein the offset portion further defines a first protrusion end portion presenting a first protrusion end surface that faces in the first direction and a second protrusion end portion presenting a second protrusion end surface that faces in the second direction.
7. The spacer of claim 6, wherein the protrusion end surfaces are for properly positioning the spacer between opposing side surfaces of two adjacent framing members and for resisting undesired lateral movement of the spacer by positioning the first and second protrusion end surfaces adjacent to and between opposing side surfaces of adjacent framing members.
8. The spacer of claim 6, wherein the offset portion defines a plurality of protrusions, including the protrusion on the second side of the elongate body, one or more of the plurality of protrusions being positioned at the first end portion and one or more others of the plurality of protrusions being positioned at the second end portion.
9. The spacer of claim 8, wherein the one or more of the plurality of protrusions at the first end portion define the first protrusion end surface, and the one or more others of the plurality of protrusion define the second protrusion end surface.
10. The spacer of claim 1, wherein the spacer is stackable with one or more another spacers to form a stack, the stack formed where the protrusion on the second side of the main portion nests with the corresponding recess on the first side of the main portion with adjacent spacers in the stack.
11. The spacer of claim 1, wherein the elongate body has a pair of downwardly flared lengthwise edge portions.
12. A method of positioning a plurality of framing members using a first and a second spacer member, the first and the second spacer member each comprising an elongate body extending between a first end portion and a second end portion along a lengthwise axis, the elongate body having a main portion and an offset portion, the main portion having a substantially planar shape and the offset portion being offset from the planar shape of the main portion such that the offset portion defines, with respect to the main portion, a recess on a first side of the elongate body and a corresponding protrusion on a second side of the elongate body, the first end portion including a first connector, the first connector including a projection extending in a first direction along the lengthwise axis and away from the elongate body and having a first projection end portion offset from a remainder of the projection and extending in a direction perpendicular to the planar shape of the main portion, the second end portion including a second connector, the second connector including an aperture sized to receive the first projection end portion, the second connector additionally including a pair of arms extending in a second direction along the lengthwise axis and away from the elongate body, the pair of arms being spaced apart from one another to define an axially extending space therebetween having a width that is substantially the same or larger than a width of the projection of the first connector, the method comprising positioning the first spacer member between a first pair of chords that make up a portion of two adjacent framing members of the plurality of framing members, the pair of chords including a first pair of side surfaces and a second pair of opposing side surfaces, the first pair of side surfaces and the second pair of opposing side surfaces defining a pair of opposing corners in the two adjacent framing members, the first spacer member positioned such that the first and second connectors of the first and second end portions are placed on the first pair of side surfaces, with the second side of the first spacer member placed directly against the first pair of side surfaces, such that the protrusion of the first spacer member is positioned directly between the second pair of opposing side surfaces; fastening each of the first and second connector portions of the first spacer member to each of the first pair of chords; interlocking the second spacer member to the first spacer member by inserting the first projection end portion of the second spacer member through the aperture of the second connector of the first spacer member, and positioning the second spacer member such that the main body of the second spacer member lies substantially parallel with the first spacer member and such that the second spacer member is positioned between a second pair of chords of two adjacent framing members of the plurality of framing members, the second pair of chords including a first pair of side surfaces and a second pair of opposing side surfaces, the first pair of side surfaces and the second pair of opposing side surfaces defining a pair of opposing corners in the two adjacent framing members of the second pair of chords, where, as a result of positioning the second spacer member, the first and second connectors of the first and second end portion are placed on the first pair of side surfaces with the second side of the second spacer placed directly against the first pair of side surfaces such that the protrusion of the second spacer member is positioned directly between the second pair of opposing side surfaces; and fastening each of the first and second connector portions of the second spacer member to each of the second pair of chords.
13. The method of claim 12, wherein interlocking the first spacer member to the second spacer member is performed toollessly.
14. The method of claim 12, wherein, when one or more of the first and second spacer members are in position between one or more of the first and second pair of chords, a first protrusion end surface of the protrusion and a second protrusion end surface of the protrusion abut the opposing side surfaces of each of the chords to resist lateral movement of the spacer members along the lengthwise axis.
15. The method of claim 12, wherein, when one or more of the first and second spacer members are in position, the main portion of the elongate body is substantially positioned between each of the chords defining a gap between each of the framing members having a length substantially equal to a length of the main portion of the elongate body.
16. A truss spacer placed on the top surface of adjacent wooden trusses to properly space the adjacent wooden trusses during assemble of a structure comprising such wooden trusses, each spacer having a vertical height of less than of an inch, having a main planar portion to rest on top surfaces of adjacent wooden trusses, and having an offset portion to extend downwardly between the adjacent wooden trusses, wherein the offset portion defines an aperture configured to interlock with an adjacent said spacer by receiving a projection of the adjacent spacer through the aperture, such that the projection of the adjacent spacer and the aperture resist separation of the spacer and the adjacent spacer when the spacer and the adjacent spacer are linearly aligned along the lengthwise axis.
17. The truss spacer of claim 16 further having a hole on a first end of the spacer and a hole on an opposite second end of the spacer, the holes spaced, center to center, one of 24 inches and 16 inches.
18. The truss spacer of claim 16 wherein two of said spacers interlock with one another end to end.
19. The truss spacer of claim 18 wherein two of said spacers interlace within a horizontal plane with one another on the top surface of the trusses.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The drawings included in the present application are incorporated into, and form part of, the specification. They illustrate embodiments of the present disclosure and, along with the description, serve to explain the principles of the disclosure. The drawings are only illustrative of certain embodiments and do not limit the disclosure.
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(14) While the embodiments of the disclosure are amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the disclosure to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure.
DETAILED DESCRIPTION
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(16) Spacer members 108 are positioned between each of the adjacent framing members 104 to properly space, position, and/or align each of the framing members 104 at a planned or pre-determined distance 120 from one another during erection of the structure. Described further below, in one or more embodiments the spacer members 108 are elongate members having a pair of connectors 124 that are positioned at either end thereof. Depicted in
(17) In addition, in one or more embodiments spacing distance 120 can vary. For example, distance 120 can be any acceptable spacing that is determined by the builder, engineer, or architect as a desirable spacing for the structure 118 being erected. As such, in various embodiments, and described further below, the longitudinal length of the spacing members 108 can vary to conform to the various building requirements of the structure 118.
(18) While framing members 104 are depicted in
(19) In addition, in certain embodiments, framing members 104 are prefabricated, such that each of the framing members 104 are fabricated at a first assembly site which is remote from a second erection site. In one or more embodiments, once fabricated, the framing members 104 can be transported to the second site by various well-known means and, once at the second site, the framing members 104 can be erected as a part of the structure 118, secured in place by various conventional means and properly spaced from the one another by the various embodiments of the disclosure. In addition, in certain embodiments spacer members 108 can be distinct from framing members 104 and attached to the framing members 104 during the erection process. In some embodiments spacer members 108 could be attached to each framing member 104 during fabrication. For example, in such embodiments, the framing members 104 could include, upon fabrication of the framing members 104, at least one spacer member 108 mounted on the top and/or bottom chords 112, 116.
(20) In such embodiments, a first end or connector 124 of spacer members 108 can be pivotally attached to the framing members 104 while a second free end or connector 124 of the spacer members 108 may be temporarily held against the framing members 104 by any suitable means. In such embodiments spacer members 108 may be rotated before erection so as to be in the position as shown in the arrangement of
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(22) In one or more embodiments the elongate body 204 has a main portion 220 and an offset portion 224. In various embodiments the main portion 220 has a substantially flat or planar shape, while the offset portion 224 is offset from the flat or planar shape of the main portion 220 such that the offset portion 224 defines a recess 228 on a first side 230 of the elongate body 204, depicted in
(23) As depicted in
(24) The protrusion end surfaces defining truss abutment surfaces and as described further below, in one or more embodiments the protrusion 232 and protrusion end surfaces 240 and 248 function to properly position and to resist undesired lateral movement of the spacer 200 by positioning the first and second protrusion end surfaces 240 and 248 adjacent to and between opposing side surfaces of adjacent framing members before and/or while the spacer 200 is fully secured in place.
(25) Referring to
(26) Referring again to
(27) In some embodiments, and depicted in
(28) In various embodiments, the second connector 308 includes a pair of axially extending arms 328 extending in the second direction, indicated by arrow 250, along the lengthwise axis 216 and away from the elongate body 204. In various embodiments the pair of axially extending arms 328 are spaced apart from one another to define an axially extending space 332 or void between the arms 328. For example, depicted in
(29) As such, and described further below, in various embodiments the first connector 304 can be received between the arms 328 for connecting the spacer 200 to another spacer member. In addition, in various embodiments the second connector 308 additionally includes an aperture 344. In one or more embodiments, and described further below, the aperture 344 is shaped and sized to receive the first and/or second projection end portions 316, 324 of the first connector 304 for interlocking the spacer 200 with another spacer member. For example, in one or more embodiments the spacer member 200 is configured to interlock with another spacer member by connecting the first connector 304 to the second connector 308. Specifically, in various embodiments the spacer member 200 is configured to interlock with another spacer by inserting the first projection end portion 316 of the first connector 304 of one spacer into the aperture 344 of the second connector 308 of the other spacer, such that the spacer and the other spacer are connected or held together by resisting lateral movement (e.g. movement along the lengthwise axis 216) apart from one another by the connection.
(30) In one or more embodiments, the first and second connectors 304, 308 each include one or more apertures 350 for fastening the spacer 200 a framing member. For example, depicted in
(31) While
(32) In one or more embodiments, the spacer 200 can be formed of myriad materials such as metal or alloys, resin-based materials (e.g., extruded, co-extruded, or injection molded whether basic, reaction-injection molded, or whether combined with fibers for reinforcement, etc.), composite wood or hybrid composite materials, combinations thereof, and the like. In various embodiments the materials can be tempered to enhance the structural qualities thereof or cured in the case of resin-based materials, for example. In one or more embodiments, 20 gauge (20 GA) galvanized sheet metal is used to fabricate the spacer 200, although other materials and other gauges of sheet metal can of course be used.
(33) Referring to
(34) Depicted in
(35) In various embodiments each of the chords 408 of the framing members include a plurality of side surfaces including a first pair of side surfaces 412 and a second pair of opposing side surfaces 416. While the first pair of side surfaces 412 are depicted in
(36) In various embodiments, the first spacing member 200A is positioned between the pair of chords 408 to define a gap 416, along the lengthwise axis 216, between each of the framing members 404. Specifically, in one or more embodiments the first and second connectors 304, 308 of the first and second end portion 208, 212 are placed on the first pair of side surfaces 412 such that the main portion 220 of the elongate body is substantially positioned between each of the chords 408. As such, in various embodiments a length of the main portion 220 of the elongate body defines the size of the gap 416 for positioning or spacing the framing members 404, as described above with regard to
(37) In one or more embodiments the second side 234 of the spacer 200A is placed directly against the first pair of side surfaces 412. As such, in various embodiments the protrusion 232 of the spacer 200A extends outwardly from the elongate body 204 such that the protrusion 232 is positioned between each of the opposing side surfaces 416. In various embodiments, the first and second protrusion end surfaces 240 and 248 of the protrusion 232 abut the opposing side surfaces 416 of each of the chords 408. As such, in various embodiments the protrusion 232 halts or prevents movement of each of the chords 408, and as a result, each of the framing members 404, from moving closer to one another along the lengthwise axis 216. In addition, the first and second protrusion end surfaces 240 and 248 function to resist lateral movement of the spacer member 200A itself as the end surfaces 240, 248 abut the opposing side surfaces 416.
(38) In one or more embodiments, once the first spacer member 200A is in place between the chords 408, the connector portions 304 and 308 of the spacer member 200A may be fastened or secured to the chords 408. For example, depicted in
(39) Depicted in
(40) In various embodiments, to interlock the second spacer member 200B to the first spacer member 200A, the first connector 304 of the second spacer member 200B is first at least partially inserted into the aperture 344 of the second connector 308 of the first spacer member 200A. For example, depicted in
(41) Further, as a result of the insertion the first connector 304 into the aperture 344 and subsequent rotation of the second spacer member 200B, the first protrusion end portion 324 abuts the edges 422 of the aperture 344 such that the first protrusion end portion 316 generally restricts or halts movement of the second spacer member 200B away from the first spacer member 200A in a lateral direction along the lengthwise axis 216. In addition, in various embodiments where the spacer member 200B includes the second protrusion end portion 324, the second protrusion end portion 324 is inserted through the aperture 344 and is rotated with the remainder of the spacer member 200B such that the second protrusion end portion 324 directly abut the second side 234 of the first spacer member 200A. In such embodiments, the second protrusion end portion 324 restricts or halts movement of the second spacer member 200B away from the first spacer member 200A in a direction perpendicular to the lengthwise axis 216.
(42) As a result of the connection of the first connector 304 to the second connector 308 of the first spacer member 200A, the first and second spacer members 200A and 200B are interlocked or connected together and form a chain 424 of spacer members that functions to space or position a plurality of framing members 404. Further, as depicted in
(43) In one or more embodiments, once the second spacer member 200B is in place between the chords 408, the connector portions 304 and 308 of the second spacer member 200B may additionally be fastened or secured to the chords 408. For example, depicted in
(44) Referring to
(45) In one or more embodiments, the plurality of spacer members 500 can be stacked together by aligning the offset portion 224 of each of the spacer members 500. For example, as described above, the offset portion 224 defines a recess 228 on a first side 230 of the spacer 500 and a corresponding protrusion 232 on a second side 234 of the spacer 500. In various embodiments, and depicted in
(46) Referring to
(47) The descriptions of the various embodiments of the present disclosure have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to explain the principles of the embodiments, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.