MEDICAMENT DISPENSING SYSTEM AND DISPENSING METHOD
20200383872 ยท 2020-12-10
Inventors
Cpc classification
B65D83/0463
PERFORMING OPERATIONS; TRANSPORTING
A61J7/0436
HUMAN NECESSITIES
International classification
A61J7/04
HUMAN NECESSITIES
B65D83/04
PERFORMING OPERATIONS; TRANSPORTING
G01L1/14
PHYSICS
Abstract
A dispensing system (2) and method for dispensing unit dosage forms (38) from a blister pack (30) is disclosed. The system (2) comprises a housing (4) for receiving a blister pack (30), the blister pack (30) having a plurality of cavities (32) with at least one unit dosage form (38) sealed in each of the cavities (32), the housing (4) comprising at least one housing aperture. The system (2) also comprises a sensing layer comprising a plurality of apertures, each sensing layer aperture configured to substantially align with a corresponding one or more of the plurality of cavities (32) of the blister pack (30) when a blister pack (30) is received in the housing (4) and at least one sensing region. The system (2) further comprises an electronics unit and a power source for providing voltage to the sensing layer. In use, the unit dosage forms (38) are dispensed from the blister pack (30) through the sensing layer apertures and through the at least one housing aperture, for example by application of pressure (P) upon each cavity (32), and the sensing layer senses each unit dosage form (38) being dispensed from the blister pack (30).
Claims
1. A dispensing system for dispensing unit dosage forms from a blister pack, the dispensing system comprising: a housing for receiving a blister pack, the blister pack having a plurality of cavities with at least one unit dosage form sealed in each of the cavities, the housing comprising at least one housing aperture; a sensing layer comprising: a plurality of apertures, each sensing layer aperture configured to substantially align with a corresponding one or more of the plurality of cavities of the blister pack when a blister pack is received in the housing; and at least one sensing region; an electronics unit; and a power source for providing voltage to the sensing layer; wherein: in use, the unit dosage forms are dispensed from the blister pack through the sensing layer apertures and through the at least one housing aperture; and the sensing layer senses each unit dosage form being dispensed from the blister pack.
2. The dispensing system of claim 1, wherein the sensing layer comprises a pressure sensitive layer and a conductive layer, the conductive layer comprising at least one conductive region.
3. The dispensing system of claim 2, further comprising a plurality of conductive regions, at least one conductive region at least partially surrounding each sensing layer aperture, preferably comprising segments or zones of conductive regions surrounding each sensing layer aperture, wherein the sensing layer senses the pressure applied in the vicinity of each cavity as each unit dosage form is dispensed from the blister pack.
4. The dispensing system of claim 2, further comprising a plurality of conductive regions, the conductive regions arranged at the edges and/or in the corners of the conductive layer, wherein the sensing layer senses the pressure applied to the sensing layer as each unit dosage form is dispensed from the blister pack.
5. The dispensing system of claim 2, 3 or 4, wherein the sensing layer further comprises a spacing layer between the pressure sensitive layer and the conductive layer, the spacing layer spacing the pressure sensitive layer and conductive layer apart such that they are not in electrical contact, and the spacing layer being compressible such that the pressure sensitive layer and the conductive region(s) of the conductive layer can be brought into electrical contact.
6. The dispensing system of claim 5, wherein the spacing layer comprises foam.
7. The dispensing system of claim 5 or 6, wherein the sensing layer apertures are substantially circular or elliptical, and the sensing layer aperture of the spacing layer has a larger diameter than the sensing layer aperture of the pressure sensitive layer and of the sensing layer aperture of the conductive layer, such that an air gap is provided between the pressure sensitive layer and conductive layer in the vicinity of the apertures.
8. The dispensing system of claim 7, wherein the sensing layer is configured such that compression of the compressible spacing layer depletes the air gap until the pressure sensitive layer and the conductive region(s) of the conductive layer are brought into electrical contact.
9. The dispensing system of any one of claims 2 to 8, wherein the power source provides voltage to the conductive region(s) of the conductive layer.
10. The dispensing system of any one of claims 2 to 9, wherein the pressure sensitive layer comprises a non-conductive material comprising conductive particles dispersed therein.
11. The dispensing system of any one of claims 2 to 9, wherein the pressure sensitive layer comprises a polymer film layer, preferably a polyolefin, such as polyethylene, layer, impregnated with conductive particles, preferably carbon black particles.
12. The dispensing system of any one of claims 2 to 11, wherein the conductive layer comprises a printed circuit board (PCB), the conductive region(s) of the conductive layer being printed onto the conductive layer.
13. The dispensing system of any one of claims 3 to 12, wherein the conductive regions of the conductive layer are substantially ring-shaped and encircle the apertures in the conductive layer, each conductive region being discrete from any other conductive region of the conductive layer.
14. The dispensing system of any one of claims 3 to 12, wherein the conductive regions of the conductive layer comprise substantially all of the conductive layer.
15. The dispensing system of any one of claims 2 to 14, wherein the sensing layer senses the profile of the pressure applied to the sensing layer to determine if: a unit dosage form has been dispensed from the blister pack; or the pressure has a non-dispensing pressure profile.
16. The dispensing system of claim 1, wherein the sensing layer comprises a first capacitive layer and a second capacitive layer, the first and second capacitive layers separated by a compressible spacing layer therebetween, wherein compression of the compressible layer as a unit dosage form is being dispensed from the blister pack brings the first and second capacitive layers closer together thereby changing the capacitance of the system.
17. The dispensing system of claim 1 wherein the sensing layer comprises an inductive sensor with inductive properties, where dispensing the dosage unit, by displacing the sensing layer or by rupture of the blister pack, changes the inductive properties.
18. The dispensing system of claim 1 wherein the sensing layer comprises an inductive sensor with inductive properties, where dispensing the dosage unit, by displacing the sensing layer, by displacing or by rupture tearing of the blister pack, changes the electrical properties.
19. The dispensing system of claim 18 where the changes of electrical properties are used to detect when the user change blister.
20. The dispensing system of claim 1, further comprising at least one transmitter and at least one receiver, the receiver configured to receive a signal from the transmitter, wherein the receiver and transmitter are aligned with each other such that at least one of the apertures of the sensing layer is located between them.
21. The dispensing system of claim 18, wherein dispensing of a unit dosage form is from the blister pack and through the at least one of the apertures of the sensing layer interrupts the signal transmitted from the transmitter to the receiver as it passes therethrough.
22. The dispensing system of claim 19, wherein the transmitter comprises an optical transmitter and the signal is a light beam.
23. The dispensing system of any preceding claim, wherein the housing comprises a plurality of housing apertures, the housing apertures arranged in an array such that each housing aperture substantially aligns with at least one of the plurality of cavities of the blister pack when a blister pack is received in the housing, the blister pack being a standard blister pack.
24. The dispensing system of any preceding claim, wherein the electronics unit comprises a memory for storing data corresponding to at least the time and date at which the sensing layer senses each unit dosage form being dispensed from the blister pack.
25. The dispensing system of any preceding claim, wherein the electronics unit comprises a transmitter, preferably a wireless transmitter, preferably a Bluetooth LE, NFC, WiFi, 3G, 4G or 5G transmitter, for transmitting data to a remote device, the data corresponding to at least the time and date at which the sensing layer senses each unit dosage form being dispensed from the blister pack and/or the data corresponding to a reminder that a unit dosage form is due to be dispensed at a predetermined date and time.
26. The dispensing system of claim 24 or 25, further comprising a display for displaying the data.
27. The dispensing system of any preceding claim, wherein the housing and the sensing layer are separable components and are configured such that sensing layers with different configurations are each receivable in the housing.
28. The dispensing system of any preceding claim, wherein the electronics unit is configured for any one or more of the following: detecting an identification of a blister pack from a memory of the blister pack having the identification stored therein; detecting the presence of a blister pack within the housing; detecting removal of a blister pack from the housing; detecting insertion or a blister pack into the housing; and/or detecting the orientation of the blister pack within the housing.
29. The dispensing system of any preceding claim, further comprising an accelerometer, the accelerometer configured for determining movement of the system, and preferably for determining movement above and/or below one or more thresholds for detecting whether the system is in use by a user.
30. A method of dispensing unit dosage forms from a dispensing system having a blister pack received therein, the dispensing system comprising: a housing for receiving a blister pack, the blister pack having a plurality of cavities with at least one unit dosage form sealed in each of the cavities, the housing comprising at least one housing aperture; a sensing layer comprising: a plurality of apertures, each sensing layer aperture configured to substantially align with a corresponding one or more of the plurality of cavities of the blister pack when a blister pack is received in the housing; and at least one sensing regions; an electronics unit; and a power source for providing voltage to the sensing layer; the method comprising: sensing with the sensing layer when each unit dosage form is dispensed from the blister pack through the sensing layer apertures and through the at least one housing aperture.
31. The method of claim 30, wherein the sensing layer comprises a plurality of pressure sensing regions, at least one pressure sensing region at least partially surrounding each sensing layer aperture, and wherein the step of sensing with the sensing layer when each unit dosage form is dispensed from the blister pack comprises sensing pressure applied in the vicinity of each cavity with the sensing layer.
32. The method of claim 31, wherein the sensing layer further comprises a spacing layer between the pressure sensitive layer and the conductive layer, the spacing layer spacing the pressure sensitive layer and conductive layer apart such that they are not in electrical contact, and the method further comprising bringing the pressure sensitive layer and conductive layer into electrical contact by compressing the spacing layer.
33. The method of claim 32, wherein the sensing layer apertures are substantially circular or elliptical, and the sensing layer aperture of the spacing layer has a larger diameter than the sensing layer aperture of the pressure sensitive layer and of the sensing layer aperture of the conductive layer, such that an air gap is provided between the pressure sensitive layer and conductive layer in the vicinity of the apertures, the method further comprising compressing the compressible spacing layer to deplete the air gap to bring until the pressure sensitive layer and the conductive layer into electrical contact.
34. The method of claim 32 or 33, further comprising providing voltage to the conductive layer from the power source.
35. The method of any one of claims 32 to 33, further comprising storing data corresponding to at least the time and date at which the sensing layer senses the pressure applied in the vicinity of each cavity as each unit dosage form is dispensed from the blister pack in a memory of the electronics unit.
36. The method of any one of claims 32 to 35, further comprising transmitting data to a remote device, the data corresponding to at least the time and date at which the sensing layer senses the pressure applied in the vicinity of each cavity as each unit dosage form is dispensed from the blister pack and/or the data corresponding to a reminder that a unit dosage form is due to be dispensed at a predetermined date and time.
37. The method of claim 36, wherein transmitting data comprises transmitting data wirelessly, preferably comprising Bluetooth LE, WiFi or NFC transmission.
38. The method of claim 36 or 37, further comprising displaying the data on a display of the dispensing system.
39. The method of any one of claims 30 to 38, further comprising sensing a profile of the pressure applied in the vicinity of each cavity, to determine if: a unit dosage form has been dispensed from the blister pack; or the pressure has a non-dispensing pressure profile.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Preferred aspects and embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0044] Dispensing systems (and methods) in accordance with embodiments of the present invention are configured for dispensing unit doses from a blister pack, typically a standard blister pack. Blister packs are considered to be standard blister packs when, for example, a particular medicament is dispensed in blister packs that typically remain of the same configuration for a prolonged period of time, e.g. are mass produced, and/or have a standard arrangement of multiple cavities, etc. A typical standard blister pack comprises flat sheet(s) of foils (covering each other and being attached to each other). One, relatively rigid foil, most commonly called the base, comprises cavities or open blisters, for accommodating a tablet or capsule each, while the other foil is flat and most commonly called the lid, and seals the opening of the cavities or blisters. The most commonly used sealing process is heat sealing, at least one of the foils having thermoplastic properties, and at present the manufacture of the pack is most rationally carried out by continuously joining webs of the foils for said sealing, and cutting them to said packs. Whereby depressing the blister from the top will cause the medication to puncture through the lid foil so that the medication is freed from the pack to be taken by the patient.
[0045] Referring to
[0046] The cover 6 of the housing 4 encloses an electronics unit 10. In the illustrated arrangement, there is provided an opening in the cover 6 through which a connection to a connector 12 of the electronics unit 10 (not shownsee
[0047] The housing 4 is illustrated in
[0048] Referring now to
[0049]
[0050] Two different conductive layers 24, 24 are shown in
[0051] The alternative conductive layer 24 of
[0052] A spacing layer 26 is provided between the pressure sensitive layer 22 and the conductive layer 24, 24. This spacing layer 26 is compressible, being made of compressible foam for example, and whilst it spaces the pressure sensitive layer 22 apart from the conductive layer 24, 24 when no pressure is applied, pressure from a user dispensing a dose 38 from a blister 32 compresses the spacing layer 26 and brings the pressure sensitive layer 22 and the conductive layer 24, 24 into electrical contact. The apertures 27 of the spacing layer 26 are configured to enable the pressure sensitive layer 22 and the conductive layer 24, 24 to make contact, since the apertures 27 of the spacing layer 26 have a diameter D.sub.27 larger than the diameters D.sub.23, D.sub.25, D.sub.25a of the apertures 23, 25, 25a of the pressure sensitive layer 22 and of the conductive layer 24, 24. Namely an air gap 21 is formed adjacent the edges of the spacing layer 26 surrounding the aperture 27 which exposes the surface of the pressure sensitive layer 22 in the region of the aperture 23 of that layer to the surface of the conductive layer 24, 24 in the region of the aperture 25 of the conductive layer (i.e. exposes the conductive region 25b of the embodiment of
[0053] As shown in
[0054]
[0055] As illustrated in
[0056] Referring now to
[0057] The smartphone 42 is provided with suitable software, such as an appropriate application 50, so that the information contained in the data is displayed on the smartphone 42, as shown in
[0058] Additionally or alternatively, as shown in
[0059] As also shown in
[0060] The above embodiments comprise pressure sensing arrangements but alternative embodiments having alternative sensing layers are also contemplated within the scope of the present invention. For example, as illustrated in
[0061]
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[0063] The above embodiments are illustrative of arrangements in accordance with the present invention, but are non-limiting and the scope of the invention is defined by the claims. It will be appreciated that other arrangements of each of the above examples are possible. For example, other resistive embodiments are illustrated in
[0064] It will also be appreciated that although in some embodiments above multiple layers form the sensing layer and/or are associated therewith, not all embodiments require all these layers and/or additional layers may be provided as required.
[0065] A method of using the dispensing system 2 of some of the various embodiments is now described. A patient is provided with the dispensing device 2, either with a full blister pack already inserted into the housing 4, or separately from the blister pack 30, which may be dispensed to the patient in a separate transaction from the pharmacy for example. In this latter case, the patient simply inserts the blister pack 30 into the housing 4, for example dropping or sliding the blister pack 30 into place between the edges 4a, 4b of the housing 4 and the ends defined by the cover 6 and the opposite end 4c. The blister pack 30 is a close fit inside the housing 4, thus ensuring good alignment of the blisters 32 with the apertures 23, 25, 27 in the sensing layer 20.
[0066] In this rest configuration, voltage from the power source is provided to the conductive layer 24, but the pressure sensitive layer 22 is isolated from the conductive layer 24 by the air gap 21 defined by the larger apertures of the foam layer 26. Therefore the dispensing system 2 is in a lower power mode, saving the e.g. battery power until it is desired to dispense a dose 38.
[0067] The patient may receive a reminder from the dispensing system 2 to prompt the patient to take a dose 38 at the appropriate time, or may otherwise determine a dose 38 should be dispensed. To do so, the patient simply pushes downwardly on a particular blister 32, as generally indicated by arrow P in
[0068] As the patient pushes downwardly on the blister 32, not only is a dose 38 pushed through the seal 36 and out of the dispensing system 2, but also the foam layer 26 of the sensing layer 20 is compressed. This brings the pressure sensitive layer 22 and the conductive layer 24, 24 closer together and if the foam layer 26 is configured to be sufficiently compressible, the pressure sensitive layer 22 and the conductive layer 24, 24 can be pressed into direct electrical contact, by virtue of the portions of each layer 22, 24, 24 being exposed to each other due to the larger apertures 27 of the foam layer 26. Voltage is therefore provided to the pressure sensitive layer 22 by this direct electrical contact with the conductive layer 24, 24. Thus, only when it is necessary to dispense a dose 38 is voltage provided in a timely manner to the pressure sensitive layer 22 and this layer is used to sense the pressure applied to the blister 32, for example by measuring the change in resistance of the pressure sensitive layer 22 as it is compressed. The electronics unit 10 stores this information regarding the change in resistance of the pressure sensitive layer 22 and either transmits the information for further processing to a remote device 42, 44, 46 and/or processes the information to determine the time/date of the dose 38 being dispensed. In other illustrated embodiments, the sensing layer senses a different change or variation in state to determine that a dose has been dispensed, for example a change in capacitance (as shown in
[0069] In some embodiments, the sensing layer 20 is a removable component from the housing 4. If a different blister pack 30 is to be used with the dispensing system 2, a different sensing layer 20 having a configuration that corresponds with the configuration of the different blister pack 30 can be inserted into the housing 4 in replacement for the existing sensing layer 20. If the housing 4 comprises apertures 5 in an array generally corresponding to the blisters 32 of the blister pack 30, then the base 7 of the housing 4 may be configured to be removable from the remainder of the housing 4 and a replacement base 7 can be provided with a configuration corresponding to that of the different blister pack 30.
[0070] As disclosed in the various embodiments above, a modular dispensing system 2 is provided, in which standard blister packs 30 are received and in the event that a dose 38 is dispensed from a blister 32 of the blister pack 30, this is detected by the dispensing system 2 and the dispensing of a dose 38 is displayed or recorded for future reference. Thus an improved dispensing system 2 is provided, that is cost attractive, reliable, reusable, patient and manufacturing friendly, and that aids a patient in adhering to a dosing regimen and provides relevant information for review by the patient and/or a care giver as a dose 38 is dispensed and/or at an appropriate time after several doses 38 have been dispensed.