SEALING STRUCTURE FOR TRUCK CARGO BED WITH SHUTTER
20200384839 ยท 2020-12-10
Assignee
Inventors
Cpc classification
B60J7/068
PERFORMING OPERATIONS; TRANSPORTING
B62D33/023
PERFORMING OPERATIONS; TRANSPORTING
B60J10/27
PERFORMING OPERATIONS; TRANSPORTING
B60J10/40
PERFORMING OPERATIONS; TRANSPORTING
B60J10/25
PERFORMING OPERATIONS; TRANSPORTING
B60J10/80
PERFORMING OPERATIONS; TRANSPORTING
B60J7/198
PERFORMING OPERATIONS; TRANSPORTING
B60J10/90
PERFORMING OPERATIONS; TRANSPORTING
B60J7/141
PERFORMING OPERATIONS; TRANSPORTING
B62D33/0273
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60J10/90
PERFORMING OPERATIONS; TRANSPORTING
B60J10/27
PERFORMING OPERATIONS; TRANSPORTING
B60J10/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A shutter couples to an upper part of a cargo bed by left and right tracks mounted on left and right side walls of the cargo bed. A tailgate is mounted on a rear end of the cargo bed. A bed liner seal member is provided on rear ends of the left and right side walls. A touch member provided on a rear part of the shutter makes elastic contact with the bed liner seal member when the shutter is fully extended. A shutter seal member provided on the shutter makes elastic contact with the tailgate. A tailgate seal member provided on the tailgate makes elastic contact with the bed liner seal member. First and second seal beads on an upper surface are provided on an upper wall of a protrusion of the bed liner seal member. The touch member touches the first and second seal beads.
Claims
1. A sealing structure for a truck cargo bed with a shutter, the sealing structure comprising: a cargo bed for a truck; the shutter which couples to an upper part of the cargo bed by a left track and a right track, the shutter extending in parallel with the cargo bed, the shutter moving between at least two positions in a front and rear direction of an automobile body to open and close an opening on the upper part of the cargo bed, a left side wall vertically mounted on a left end of the cargo bed; a right side wall vertically mounted on a right end of the cargo bed; the left track mounted on a top edge of the left side wall; the right track mounted on a top edge of the right side wall; a tailgate mounted on a rear end of the cargo bed, the tailgate being pivotal in a front and rear direction of the automobile body with a lower end part of the tailgate as a pivotal axis, the tailgate in a closed position and the left and right side walls surrounding the cargo bed; a bed liner seal member provided on rear ends of the left and right side walls; a touch member provided on a left side end and a right side end of a rear part of the shutter, the touch member configured to make elastic contact with the bed liner seal member when the shutter is fully extended, the touch member configured to touch first and second seal beads on an upper surface from an upper side; a shutter seal member provided on a rear end of the shutter, the shutter seal member configured to make elastic contact with the tailgate when the tailgate is in the closed position; a protrusion which forms a part of the bed liner seal member; and the first and second seal beads provided on an upper wall of the protrusion, the first and second seal beads extending in a right and left direction of the automobile body.
2. The sealing structure as claimed in claim 1, further comprising a tailgate seal member provided on an upper part of a front surface of the tailgate, the tailgate seal member configured to make elastic contact with the bed liner seal member when the tailgate is in the closed position.
3. The sealing structure as claimed in claim 1, further comprising third and fourth seal beads on a side surface, the third and fourth seal beads being provided on a side wall of the protrusion of the bed liner seal member, the third and fourth seal beads extending in an upper and lower direction of the automobile body, the side wall being close to an inner side of the cargo bed, the touch member configured to touch the third and fourth seal beads from a lateral side.
4. The sealing structure as claimed in claim 3, wherein the first and second seal beads on the upper surface are continuous with the third and fourth seal beads on the side surface, the first and second seal beads being parallel with each other and provided on the upper wall of the protrusion of the bed liner seal member, the third and fourth seal beads being parallel with each other and provided on the side wall of the protrusion of the bed liner seal member.
5. The sealing structure as claimed in claim 3, further comprising: a first gutter formed beneath the protrusion of the bed liner seal member, the first gutter being closer to a front part of the automobile body than the protrusion, the first gutter extending in the right and left direction of the automobile body; and a second gutter formed beneath the third and fourth seal beads on the side surface, the second gutter being closer to an interior of an automobile than the side wall of the protrusion of the bed liner seal member, the second gutter extending in the front and rear direction of the automobile body, the second gutter being continuous with the first gutter.
6. The sealing structure as claimed in claim 5, further comprising a hole closer to a rear part of the automobile body than the second gutter, the hole configured to drain water guided into the first and second gutters toward an exterior of the automobile.
7. The sealing structure as claimed in claim 5, wherein the touch member includes: an upper wall; a side wall which extends downward from a part of the upper wall closest to the interior of the automobile and in the front and rear direction of the automobile body; and an inner wall which extends downward from a part of the upper wall closest to the front part of the automobile body and in the right and left direction of the automobile body, wherein when the shutter is fully extended, a lower surface of the upper wall of the touch member touches the first and second seal beads on the upper surface, an outer side surface of the side wall touches the third and fourth seal beads on the side surface, a lower surface of the inner wall makes elastic contact with a first wall which forms a part of the first gutter, and a lower surface of the side wall makes elastic contact with a second wall which forms a part of the second gutter.
8. The sealing structure as claimed in claim 7, wherein a lower end of the inner wall of the touch member is folded toward the front part of the automobile body such that the inner wall has an L-shaped cross section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0052] Referring to the Drawings, a sealing structure according to an embodiment of the present invention for a truck cargo bed with a shutter will be described.
[0053] The sealing structure is primarily for use on upper parts of a left rear end and a right rear end of a cargo bed 1 (part Z in
[0054] The shutter 100 is made of metal including an aluminum plate. The shutter 100 couples to the upper part of the cargo bed 1 by a left track 201 and a right track 301. The left and right tracks 201, 301 are mounted on top edges of a left side wall 2 and a right side wall 3. The left and right side walls 2, 3 are vertically mounted on a left end and a right end of the cargo bed 1.
[0055] As illustrated in
[0056] A seal lip 305 is provided on an end of an upper part on the inner side of the right track 301, and seals a space between the right track 301 and the end cap 101 by making elastic contact with an upper surface of the end cap 101.
[0057] Illustration and explanations on the left track 201 are omitted for the left track 201 is completely symmetrical with the right track 301.
[0058] As illustrated in
[0059] The shutter 100, when fully extended with the left and right side walls 2, 3 as well as the tailgate 5 in the closed position surrounding the cargo bed 1, covers an entire opening of the cargo bed 1 as illustrated by a broken line in
[0060] As illustrated in
[0061] As illustrated in
[0062] As illustrated in
[0063] As illustrated in
[0064] Material for use as the bed liner seal member 10 includes rubber-like elastic body. Examples of the rubber-like elastic body include synthetic rubber material such as EPDM. Examples of the rubber-like elastic body also include thermoplastic resin such as olefinic thermoplastic resin. The rubber-like elastic body may be foamed or non-foamed depending on hardness of the material. Alternatively, foamed rubber-like elastic body or non-foamed rubber-like elastic body may be used according to a position in the sealing structure.
[0065] An interval between the first and second seal beads 21, 22 is the same as an interval between the third and fourth seal beads 23, 24, and forms a channel. The first seal bead 21 is continuous with the third seal bead 23. The first and third seal beads 21, 23 are close to a front part of the automobile body. The second seal bead 22 is continuous with the fourth seal bead 24. The second and fourth seal beads 22, 24 are close to a rear part of the automobile body. A connecting part between the first and third seal beads 21, 23 and a connecting part between the second and fourth seal beads 22, 24 are chamferred off and have curved surfaces (round surfaces). As illustrated in
[0066] Another possible embodiment is that the first and second seal beads 21, 22 have the same length in width and height. Still another possible embodiment is that the first and second seal beads 21, 22 are longer in height than width. But the first and second seal beads 21, 22, which are longer in width than height, are improved in rigidity and prevented from abrasion, and therefore, are more preferable.
[0067] As illustrated in
[0068] As illustrated in
[0069] As illustrated in
[0070] The second gutter 27 is formed beneath the third and fourth seal beads 23, 24, and lower ends of the third and fourth seal beads 23, 24 connect with the bottom surface of the second gutter 27.
[0071] The first gutter 25 and the second gutter 27 are continuous and form an L-shape. The bottom surface is gently lowered toward the second gutter 27 from the first gutter 25. In addition, a hole 29 is formed on an extension of the second gutter 27, that is a position closer to the rear part of the automobile body than the second gutter 27. The hole 29 drains water guided into the first and second gutters 25, 27 toward an exterior of the automobile. The first wall 26 and the second wall 28 are connected with each other and continuous.
[0072] On a left end and a right end of the automobile body as illustrated in
[0073] The shutter seal member 120 and the tailgate seal member 6 may be made of the same material as the bed liner seal member 10.
[0074] An extra member high in rigidity may be embedded in the installation base member 6a of the tailgate seal member 6.
[0075] As illustrated in
[0076] The touch member 110 is integrally formed with a left side end and a right side end of a rear part of the end cap 101, made of resin. The touch member 110 includes an upper wall 111, a side wall 112, and an inner wall 113. The side wall 112 extends downward from a part of the upper wall 111 closest to the interior of the automobile and in the front and rear direction of the automobile body. The inner wall 113 extends downward from a part of the upper wall 111 closest to the front part of the automobile body and in the right and left direction of the automobile body. Also, the lower end of the inner wall 113 is folded toward the front part of the automobile body such that the inner wall 113 has an L-shaped cross section. A lower surface of the inner wall 113 is as high as a lower surface of the side wall 112 and the lower surfaces form a uniform surface.
[0077] When the shutter 100 closes the opening of the cargo bed 1 as illustrated in
[0078] While in the present embodiment, as illustrated in
[0079] With the configuration of the present embodiment, the seal beads 21, 22, 23, 24 are hard to wear down even after the shutter 100 opens and closes the opening of the cargo bed 1 repeatedly.
[0080] In addition, it is possible that the seal beads 21, 22, 23, 24 do not touch the touch member 110 and a small space remains between the touch member 110 and the seal beads 21, 22, 23, 24 due to deviation in positional relation among the bed liner seal member 10, the cargo bed 1, and the shutter 100 as well as deviation in shape or size. Even in case the small space remains, since the first and second seal beads 21, 22 are continuous with the third and fourth seal beads 23, 24, the channel between the two beads weakens force of water which passes through the channel and guides water into the first gutter 25. With this configuration, water is prevented from splashing.
[0081] In addition, the hole 29 closer to the rear part of the automobile body than the second gutter 27 drains water guided into the first and second gutters 25, 27 toward the exterior of the automobile. With this configuration, water does not collect on the first or second gutter 25, 27 or overflow.
[0082] Another possible embodiment is that the upper wall 111 and the side wall 112 of the touch member 110 are slightly closer to the seal beads 21, 22, 23, 24 to increase elastic contact force. But the upper wall 111 and the side wall 112 of the touch member 110 preferably approach the seal beads 21, 22, 23, 24 to the extent not to damage the seal beads 21, 22, 23, 24 in consideration of the deviation in positional relation.
[0083]
[0084] According to the embodiment of the present invention, the tailgate 5 in the closed position as illustrated in
[0085] When the shutter 100 is fully extended with the tailgate 5 closed, the shutter seal member 120, provided on the rear end of the shutter 100, makes elastic contact with the tailgate 5 as illustrated in
[0086] Another possible embodiment is that the shutter seal member 120, provided on the rear end of the shutter 100, makes elastic contact with the tailgate seal member 6 as illustrated in
[0087] Specifically, a hollow part of the shutter seal member 120 illustrated in
[0088] More specifically, a flange is formed close to the upper part of the front surface of the tailgate 5. The flange has an opening on an upper part. The tailgate seal member 6 includes the installation base member 6a and the seal lip 6b. The installation base member 6a has the U-shape with an opening on the lower end and couples to the flange. The seal lip 6b extends diagonally rearward relative to the automobile body from the upper wall of the installation base member 6a and makes elastic contact with the upper part of the tailgate 5. When the shutter 100 is fully extended, the shutter seal member 120 makes elastic contact with the seal lip 6b, which makes elastic contact with the upper part of the tailgate 5. As a result, the shutter seal member 120 indirectly seals a space between the rear part of the shutter 100 and the upper part of the tailgate 5 with the tailgate seal member 6 sandwiched between the shutter seal member 120 and the tailgate 5.
[0089] In addition, as measures against abrasion, the touch member 110 of the shutter 100 touches, not compresses, the seal beads 21, 22, 23, 24, which are increased in thickness and high in rigidity and does not make elastic contact with lips or hollow members which are reduced in thickness and low in rigidity. With this configuration, the beads 21, 22, 23, 24, subjected to repeated elastic contact over a long period of time, are prevented from tears or damages. Even in case the beads are worn down, foams in the beads 21, 22, 23, 24, which are increased in thickness and high in rigidity as compared with the lips and the hollow members, are hard to appear on a surface and do not degrade appearance.
[0090] In addition, as illustrated in
[0091] In addition, when the shutter 100 is fully extended, the lower surface of the upper wall 111 of the touch member 110 touches, not compresses, the first and second seal beads 21, 22 as illustrated in
[0092] In the present embodiment, as illustrated in
[0093] In case high pressure water splashes the automobile while washing the automobile and advances toward the space S, the inner wall 113 of the touch member 110 dams up water. The inner wall 113 is closer to the front part of the automobile body than the space S. Also, the inner wall 113 is connected with the upper wall 111 and the side wall 112, the lower end of the inner wall 113 makes elastic contact with the first wall 26, and the lower end of the side wall 112 makes elastic contact with the second wall 28. With this configuration, water flows along the first and second gutters 25, 27 and is certainly drained toward the exterior of the automobile from the hole 29.
[0094] While in the present embodiment, the touch member 110 of the shutter 100 touches, not compresses, the first and second seal beads 21, 22 and the third and fourth seal beads 23, 24, this should not be construed in a limiting sense. Another possible embodiment is that the touch member 110 touches, not compresses, a singular seal bead on the upper surface and a singular seal bead on the side surface, which are continuous with each other. Still another possible embodiment is that the touch member 110 touches, not compresses, the singular seal bead on the upper surface or two seal beads on the upper surface (the seal bead on the side surface not provided). With this configuration also, an excellent sealing function is achieved.
[0095] Still another possible embodiment is that the first and second gutters 25, 27 are not formed.
[0096] While in the present embodiment, a space remains between the tail gate 5 in the closed position as illustrated in