MATERIAL-PROVIDING SYSTEM FOR A MANUFACTURING INSTALLATION
20200385208 · 2020-12-10
Assignee
Inventors
Cpc classification
B65G1/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A material-providing system for a manufacturing installation for providing box-shaped load carriers, that is transportable by a driverless transport system. The material-providing system has a rack system having a front side and a rear side, and the rack system forms a magazine shaft, or at least two magazine shafts, for storing load carriers. The at least one magazine shaft extends, starting from the rear side of the rack system, to the front side of the rack system. On the front side of the rack system, the material-providing system has a motorized transfer system for transferring the load carriers to the manufacturing installation, which transfer system is mechanically connected to the rack system and by a transfer system the load carriers can be automatedly removed from the at least one magazine shaft and can be automatedly positioned along the front side of the rack system.
Claims
1. A material-providing system for use in a manufacturing installation and configured to provide load carriers, the material providing system comprising: a driverless transport system configured to transport the material providing system; a rack system provided with a front side and a rear side, and forming a magazine shaft extending between the front side and the rear side and configured to store the load carriers; a motorized transfer system mechanically connected to the rack system and configured to, in an automated manner, transfer the load carriers from the magazine shaft to the front side of the rack system and transfer the load carriers from the magazine shaft to the manufacturing installation.
2. The material-providing system of claim 1, wherein the rack system forms a number of magazine shafts each arranged one above another and/or next to one another, with respect to the front side of the rack system so that the number of magazine shafts form magazine rows and magazine gaps visible from the front side of the rack system.
3. The material-providing system of claim 1, wherein the motorized transfer system includes a transfer slide positioned upstream of the magazine shaft, and operable to receive and remove the load carrier from the magazine shaft.
4. The material-providing system of claim 3, wherein the transfer slide is provided with a positioning drive system configured to position the transfer slide to receive the load carrier, wherein the positioning drive system is configured to move the load carrier along a vertically oriented movement plane so that the transfer slide is movable in two movement degrees of freedom in the movement plane.
5. The material-providing system of claim 4, wherein the rack system includes a frame forming the front side of the rack system, wherein the front side is flat, and the vertically oriented movement plane is oriented parallel to the front side.
6. The material-providing system of claim 5, wherein the positioning drive system includes an X linear unit and a Y linear unit, each configured to move the transfer slide along the movement plane in an X direction and a Y direction, respectively, wherein the X direction is perpendicular to the Y direction, and wherein the X linear unit and the Y linear unit are arranged to form a compound table.
7. The material-providing system of claim 1, wherein a longitudinal axis of the magazine shaft is oriented at an inclination with respect to a horizontal line extending between the front side and the rear side so that a number of load carriers stored one behind another advance from a rear side of magazine shaft to a front side of the magazine shaft by a force of gravity.
8. The material-providing system of claim 1, wherein the motorized transfer system includes a motorized removal system disposed on the magazine shaft and/or on the transfer slide and is configured to remove the load carrier from the magazine shaft and transfer the load carriers from the magazine shaft to the transfer slide.
9. The material-providing system of claim 8, further comprising a movement limiter disposed in the magazine shaft and configured to limit a a forward most load carrier configured to be deactivated by means of the motorized removal system.
10. The material-providing system of claim 1, wherein the transfer slide is configured to change to a transfer state and to a transport state, and includes a receiving portion configured to receive a load carrier removed from the magazine shaft, and pivot with respect to the transfer slide to a transfer position and to a transport position, and wherein when the transfer slide is in the transfer state, the receiving portion adjoins a shaft bottom of the respective magazine shaft.
11. A manufacturing installation having at least one material-providing system of claim 1.
12. The manufacturing installation of claim 11, wherein the manufacturing installation includes a material-receiving system provided with a receiving unit configured to receive a number of load carrier, transferred from the material-providing system by the transfer system.
13. The manufacturing installation of claim 12, wherein, when the material-providing system is located upstream of the material-receiving system, the transfer slide is configured to be positioned by means of the positioning drive system to a number of receiving positions to transfer a load carrier, of the number of load carriers, removed from the magazine shaft to the receiving unit and wherein the receiving positions lie in a receiving plane defined by the material-receiving system.
14. (canceled)
15. (canceled)
16. The material-providing system of claim 9, wherein the removal system is provided with a removal drive system and the transfer slide is provided with a transport track configured to be driven by the removal drive system wherein the removal drive system is configured to transfer the forward most load carrier from the magazine shaft to the transfer slide.
17. A material providing system for use in a manufacturing installation, the material providing system comprising: a rack system provided with a front side and a rear side, and forming a magazine shaft extending between the front side and the rear side and configured to receive a number of load carriers; a motorized transfer system mechanically connected to the rack system and including, a shaft bottom extending between the rear side and the front side configured to move a load carrier of the number of load carriers to the front side of the rack system, a first separator leg pivotable about a first pivot axis by a motor between a first position and a second position, and a second separator leg pivotable between a third position and a fourth position, wherein when the first separator leg is in the first position, the first separator leg is configured to block a first load carrier, of the number of load carriers, from moving away from the rear side of the rack system, and when the first separator leg is in the second position, the first separator leg is configured to release the first load carrier and the second separator leg moves from the third position to the fourth position to block a second load carrier, of the number of load carriers and positioned closer to the rear side of the rack system than the first load carrier.
18. The material providing system of claim 17, further comprising a spring arrangement operatively connected to the first separating leg and the second separating leg so that as the first separating leg moves from the first position to the second position, the second separating leg moves from the third position to the fourth position.
19. The material providing system of claim 17, wherein the first separating leg and/or the second separating leg includes a roller so that as the first load carrier moves away from the rear side of the rack system the load first load carrier rolls over the roller.
20. The material providing system of claim 17, further comprising: a transfer slide configured to receive the first load carrier from the magazine shaft; and a linear drive configured to move the transfer slide between the magazine shaft and a number of other magazine shafts disposed above or below the magazine shafts.
21. The material providing system of claim 20, wherein the transfer slide is pivotable between a transport position and a transfer position, wherein when the transfer slide is in the transport position, the transfer slide is positioned perpendicular to the shaft bottom to prevent movement of the first load carrier as the rack system is transported by the driverless transport system.
22. The material providing system of claim 21, wherein when the transfer slide is in the transfer position, the transfer slide is positioned to receive the first load carrier from the magazine shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The invention will be explained in more detail below with reference to a drawing which illustrates just one exemplary embodiment. In the drawing
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] A known material-providing system is described in DE 20 2011 003 546 U1, this material-providing system can be transported as such by means of a motorized transport system. The material-providing system transportable in such a manner comprises a rack system with magazine shafts for storing box-shaped load carriers. The transport system is additionally assigned a handling unit with which load carriers stored in the rack system can be transferred, for example, to a manufacturing cell or the like.
[0024] Although the known material-providing system brings about an increase in flexibility in respect of the material flow in a manufacturing installation, this advantage is bought by a complicated integrated transport and handling system.
[0025] As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
[0026] The material-providing system 1 illustrated in the drawing is preferably used in an, such as linked, manufacturing installation 2 and serves there for providing load carriers 3 which here and preferably are boxed-shaped, such as for transferring the load carriers 3 to manufacturing cells 4, 5 of the manufacturing installation 2. The load carriers 3 contain material which is to be supplied to the manufacturing cells 4, 5, within the scope of the flow of material.
[0027] It can be gathered from the illustration according to
[0028] The manufacturing installation 2 is assigned a control system 7 that is indicated in
[0029]
[0030] The magazine shafts 9 extend to the front side 8a of the rack system 8 such that the load carriers 3 can be removed from the front side 8a. The magazine shafts 9 preferably extend from the rear side 8b of the rack system 8 to the front side 8a of the rack system 8. Filling of the magazine shafts 9 with load carriers 3 from the rear side 8b of the rack system 8 is therefore possible.
[0031] The filling of the material-providing system 1 takes place here and preferably via a central store 11 which is likewise designed in the manner of racks. The filling of the material-providing system 1 can be provided in an automated manner or, as indicated in
[0032] As an example, on the front side 8a of the rack system 8, the material-providing system 1 has a motorized transfer system 10, which is connected mechanically to the rack system 8, for transferring the load carriers 3 to the manufacturing installation 2. The transfer of the load carriers 3 to the manufacturing cells 4, 5 is therefore meant here.
[0033] As an example, the transfer system 10 is assigned two functions. The first function of the transfer system 10 consists in that the load carriers 3 can be removed from the magazine shafts 9 in an automated manner with the transfer system 10. The second function of the transfer system 10 consists in that the removed load carriers 3 can be positioned along the front side 8a of the rack system 8 in an automated manner with the transfer system 10. The respectively removed load carrier 3 can therefore be positioned by means of the transfer system 10 at a position of the manufacturing cell 4, 5 that is intended for the transfer, and therefore manual handling can be completely omitted.
[0034]
[0035] In principle, however, it may also be provided that the magazine shafts 9 are arranged exclusively one above another or exclusively next to one another. In all of these cases, the rack system 8 is preferably in the shape of a cuboid.
[0036] It can best be gathered from the illustration according to
[0037] The transfer slide 14 is preferably assigned a positioning drive system 15 (not illustrated in
[0038] It emerges from the illustration according to
[0039] In an exemplary embodiment, the positioning drive system 15 is designed particularly simply. This is because the positioning drive system 15 has merely an X linear unit 18 and a Y linear unit 19, by means of which the transfer slide 14 is movable in the movement plane 16 in an X direction 20 and perpendicularly thereto in a Y direction 21. The X direction 20 corresponds to a horizontal direction while the Y direction 21 corresponds to a vertical direction.
[0040] In the material-providing system 1 illustrated, the X linear unit 18 is immovable in relation to the rack system 8 while the Y linear unit 19 as such is displaceable relative to the rack system 8 via the X linear unit 18. The fact that the transfer slide 14 is arranged on the Y linear unit 19 results in the transfer slide 14 being correspondingly able to move both in the X direction 20 and in the Y direction 21. This results overall in the arrangement of a two-axis system, such as with an arrangement of the linear units 18, 19 in the manner of a compound table. It should be pointed out that the above axis arrangement can basically also be provided the other way around.
[0041] The advance of the load carriers 3 forward, i.e. toward the front side 8a of the rack system 8, is achieved in a particularly simple structural manner in the exemplary embodiment which is illustrated and to this extent preferred. Here, the longitudinal axes 9a of the magazine shafts 9 are oriented at an inclination in relation to the horizontal 22, and therefore the load carriers 3 are advanced in the magazine shafts 9 in a manner driven by gravity. Furthermore preferably, the load carriers 3, as shown in
[0042] For the removal of the load carriers 3 from the magazine shafts 9 and for the transfer of the load carriers 3 to the transfer slide 14, on the at least one magazine shaft 9 and/or on the transfer slide 14 the transfer system 10 is equipped with a motorized removal system 23 (not illustrated in
[0043] In addition, in the removal system 23 has an such as electric removal drive system 25 with which the respective frontmost load carrier 3 in the magazine shafts 9 can be transferred to the transfer slide 14. Here and preferably, the transfer slide 14 has a transport track 26, such as roller track, for the load carriers 3, the transport track being driven by the removal drive system 25. It is therefore additionally possible for the respectively removed load carrier 3 to be advanced in a motorized manner in the direction of the manufacturing cell 4, 5, which increases the reproducibility during the transfer of the respective load carrier 3.
[0044] Owing to the fact that the load carriers 3, as discussed above, are arranged one behind another in an abutting manner in the magazine shafts 9, it is additionally required for each magazine shaft 9 to have a separating system, not illustrated, which holds back the following load carriers 3 when the frontmost load carrier 3 is removed. This can be realized, for example, by an additional movement limiter being provided which prevents the load carrier 3 following the frontmost load carrier 3 from advancing until the frontmost load carrier 3 is completely received by the transfer slide 14.
[0045] The two detailed views according to
[0046] The right detailed view according to
[0047] It has already been explained further above that the transportability of the material-providing system 1 according to the proposal can be provided in different ways. The material-providing system 1 can preferably be moved under by a driverless transport system 6 and raised at least slightly for transport. This can be gathered from the illustration according to
[0048] Different embodiments may provide control structure of the material-providing system 1 according to the proposal. In the exemplary embodiment which is illustrated in
[0049] The energy supply of the electric drive components of the material-providing system 1 can stem from the fact that the material-providing system 1 has an energy store, not illustrated, for storing electrical energy, such as an electric battery. Alternatively, the energy required such as for the drive components can be provided by the driverless transport system 6 or by the manufacturing cells 4, 5 via an electric interface.
[0050] In this respect, it may be advantageous for the material-providing system 1 to very generally have an electric interface for transmitting electrical energy and/or for data transmission, the interface being able to be brought into electrical engagement with a mating interface on the driverless transport system 6 and/or on the manufacturing cells 4, 5.
[0051] The manufacturing installation 2 which is the subject matter of an independent teaching will be examined as such in more detail below. It is first of all assumed here that, in addition to the material-providing system 1 illustrated, at least one further material-providing system 1 can be provided.
[0052] Furthermore, in the manufacturing installation 2 which is illustrated and is to this extent preferred, the existence of at least one material-receiving system 31, 32, which interacts with the material-providing system 1 is of importance. The manufacturing installation 2 illustrated has two manufacturing cells 4, 5 which are respectively equipped with a material-receiving system 31, 32.
[0053] The explanations below relate primarily to the material-receiving system 32 of the manufacturing cell 5. All of the explanations in this regard apply correspondingly to the material-receiving system 31 of the manufacturing cell 4. In both cases, the material-receiving system 31, 32 serves for receiving the load carriers 3 from the material-providing system 1, and therefore the respective manufacturing cell 4, 5 is supplied with the material, which is provided in the load carriers 3, for the manufacturing.
[0054] The material-receiving system 31, 32 has at least one receiving unit 33, preferably at least two receiving units 33, and a total of eight receiving units 33 in the exemplary embodiment illustrated in
[0055] The material-providing system 1 can be transported here upstream of the material-receiving system 32 by means of the driverless transport system 6, and the load carriers 3 stored in the magazine shafts 9 of the material-providing system 1 can be transferred to the at least one receiving unit 33, here to the receiving units 33, by means of the transfer system 10.
[0056] It can be gathered from the illustration according to
[0057]
[0058] When the material-providing system 1 is located upstream of the material-receiving system 32, the transfer slide 14, for transfer of the load carrier 3 removed from a magazine shaft 9 to a receiving unit 33 of the magazine-receiving system 32 can be positioned by means of the positioning drive system 15 in a receiving position assigned to the receiving unit 33. The receiving positions here and preferably lie in a receiving plane 38 which is assigned to the material-receiving system 32 and is positioned parallel to the above-discussed movement plane 16 of the material-providing system 1. This requires the material-providing system 1 to have been correspondingly oriented in relation to the material-receiving system 32. The orientation can take place on the basis of a sensor, for example by the driverless transport system 6 having a sensor-based orientation control which orients the driverless transport system 6 with respect to orientation marks, not illustrated, of the manufacturing cells 4, 5. However, it is also conceivable that, for the orientation, recourse is made to navigation data, such as GPS navigation data, of the driverless transport system 6, which data are compared with the CAD data, stored in the control system 7, of the manufacturing installation 2.
[0059] The illustration according to
[0060] In terms of the basic design and in terms of the basic operation, the material-providing system 1 illustrated in
[0061] In the material-providing system 1 shown in
[0062] In the material-providing system 1 that is illustrated in
[0063] The separator 39 can pivot at least with the first separating leg 40 about the pivot axis 39a between a blocking position (view A in
[0064] When a magazine shaft 9 is free from load carriers 3, an adjustment of the first separating leg 40 into the release position is associated with the first separating leg 40 pivoting out of the magazine shaft 9 and the second separating leg 41 pivoting into the magazine shaft 9. Conversely, an adjustment of the first separating leg 40 into the blocking position is associated with the first separating leg 40 pivoting into the magazine shaft 9 and the second separating leg 41 pivoting out of the magazine shaft 9.
[0065] The second separating leg 41 is coupled pivotably to the first separating leg 40 via the pivot axis 42. The two separating legs 40, 41 are spring-pretensioned in relation to each other. A spring arrangement 43 is provided for this purpose.
[0066] The arrangement has now been implemented in such a manner that, in the blocking position, the limiter element 40a of the first separating leg 40 blocks the frontmost load carrier 3 against further advance in the direction of the transfer slide 14. This can be gathered in the illustration according to view A in
[0067] The release of the frontmost load carrier 3 in the direction of the transfer slide 14 is initiated by the first separating leg 40 being adjusted in a motorized manner into the release position. This is associated with the limiter element 40a of the first separating leg 40 pivoting out of the magazine shaft 9, i.e. out of the path of movement of the frontmost load carrier 3. Via the above spring arrangement 43, the second separating leg 41 first of all follows the adjustment of the first separating leg 40, which, if the frontmost load carrier 3 is missing, would lead to the second separating leg 41 pivoting into the path of movement of the load carriers 3. However, this pivoting in of the second separating leg 41 is blocked by the lower side of the frontmost load carrier 3, and therefore the pivoting out of the first separating leg 40 is associated with the spring arrangement 43 being deflected and, as a result, the second separating leg 41 being pressed against the lower side of the load carrier 3.
[0068] Owing to the fact that the frontmost load carrier 3 is now released from the first separating leg 40 and the limiter element 40a thereof, the frontmost load carrier 3 moves in the direction of the transfer slide 14. The following load carrier 3 is prevented from further advance by the second separating leg 41 by the second separating leg 41, driven by the spring arrangement 43, snapping into the path of movement of the following load carrier 3.
[0069] As soon as the load carrier 3 which has just been released has passed the first separating leg 40, the first separating leg 40 is adjusted in a motorized manner back into the blocking position, and therefore the second separating leg 41 is pivoted out of the path of movement of the following load carrier 3 and the first separating leg 40 is pivoted into the path of movement of the following load carrier 3. Subsequently, the following load carrier 3 can be advanced as far as the first separating leg 40 and can be blocked there by the limiter element 40a.
[0070] A requirement for the operation of the above-discussed separating system consists in that two consecutive load carriers 3 at the contact point on the lower side form a free region 44 into which the second separating leg 41 can pivot, such as, as discussed above, can snap in a spring-driven manner, during the advance of the load carriers 3 according to view C in
[0071] The separating system according to the proposal permits robust separation of the load carriers 3 with a simple structural design. Furthermore, the activation of the drive system assigned to the separating system is associated with a low outlay, because of the above-discussed, automatic snapping in of the second separating leg 41.
[0072] A second advantageous aspect of the embodiment illustrated in
[0073] For the motorized adjustment of the receiving portion 27, the transfer slide 14 is assigned a drive system 45, by means of which the receiving portion 27 can be pivoted in a motorized manner between the transfer position and the transport position. The drive system 45 has two linear drives 46, 47 which act on opposite sides of the receiving portion 27. In principle, just one linear drive 46, 47 can also be provided here.
[0074] The respective linear drive 46, 47 is supported on a counterbearing 46a, 47a which here and preferably acts on that part of the transfer slide 14 to which the receiving portion 27 is coupled. The respective linear drive 46, 47 can be configured, for example, as a spindle drive, as a pneumatic piston-cylinder drive or the like.
[0075] The material-providing system 1 shown in
[0076] Furthermore, as discussed above, reference should be made in respect of the configuration and operation of the material-providing system 1 illustrated in
[0077] Finally, the use according to the proposal of the material-providing system 1, which use is the subject matter of an independent teaching, will now be explained with reference to the scenario illustrated in
[0078] For the use according to the proposal of the material-providing system 1, the latter is first of all transported upstream of the material-receiving system 32. This may comprise an orientation in the above sense. For example, it is specified by the control system 7 that the frontmost load carrier 3 in the magazine shaft 9 identified by reference sign A in
[0079] The material-providing system 1 according to the proposal, the manufacturing installation 2 according to the proposal and the use according to the proposal can be modified and extended within wide ranges.
[0080] For example, the material-providing system 1 can be filled manually or in an automated manner with empties in the above sense and the empties can be discharged to the central store 11 or to an empties store specially provided for this purpose.
[0081] Finally, it can basically also be provided that the material-providing system 1 additionally has, on the rear side 8b of the rack system 8, an above-explained motorized transfer system with which the material-providing system 1 can be filled in an automated manner with load carriers 3. This is a preferred variant which permits a fully automated flow of material in a particularly simple manner.
[0082] However, automated filling of the material-providing system 1 is possible even without an additional transfer system. For example, it is conceivable for an issuing store, the central store 11, to have magazine shafts which are arranged identically relative to one another compared to the magazine shafts 9 of the material-providing system 1. The filling of the material-providing system 1 is then limited to the material-providing system 1 being transported upstream of the issuing store, the central store 11, and to the load carriers 3 located in the magazine shafts of the issuing store being released. The subsequent transfer of the load carriers 3 preferably takes place automatically, in a gravity-based manner.
[0083] Another variant for automated filling of the material-providing system 1 consists in that a handling apparatus that is separate from the material-providing system 1 is arranged between the issuing store, such as the central store 11, and the material-providing system 1 that is transported upstream of the issuing store. The handling apparatus may be a robot, such as a gantry robot, an articulated robot or the like. Other variants for the automated filling of the material-providing system 1 with load carriers 3 are conceivable.
[0084] The following is a list of reference numbers shown in the Figures. However, it should be understood that the use of these terms is for illustrative purposes only with respect to one embodiment. And, use of reference numbers correlating a certain term that is both illustrated in the Figures and present in the claims is not intended to limit the claims to only cover the illustrated embodiment.
PARTS LIST
[0085] 1 materialproviding system
[0086] 2 manufacturing installation
[0087] 3 load carriers
[0088] 4 manufacturing cells
[0089] 5 manufacturing cell
[0090] 5 respective manufacturing cell
[0091] 6 driverless transport system
[0092] 7 control system
[0093] 8 rack system
[0094] 9 magazine shafts
[0095] 10 transfer system
[0096] 11 central store
[0097] 12 form magazine rows
[0098] 13 magazine gaps
[0099] 14 transfer slide
[0100] 14 slide
[0101] 15 positioning drive system
[0102] 16 movement plane
[0103] 17 frame
[0104] 18 linear units
[0105] 19 Y linear unit
[0106] 20 X direction
[0107] 21 Y direction
[0108] 22 horizontal
[0109] 23 removal system
[0110] 24 movement limiter
[0111] 25 electric removal drive system
[0112] 26 transport track
[0113] 27 portion
[0114] 28 shaft bottom
[0115] 29 standing feet
[0116] 30 control
[0117] 31 materialreceiving system
[0118] 32 materialreceiving system
[0119] 33 two receiving units
[0120] 34 front side
[0121] 35 form magazine rows
[0122] 36 magazine gaps
[0123] 37 arrow
[0124] 38 plane
[0125] 39 separator
[0126] 40 separating legs
[0127] 41 second separating leg
[0128] 42 pivot axis
[0129] 43 spring arrangement
[0130] 44 free region
[0131] 45 drive system
[0132] 46 linear drive
[0133] 47 linear drives
[0134] 48 moving belt arrangement
[0135] 8a front side
[0136] 8b rear side
[0137] 9a longitudinal axes
[0138] 14a pivot axis
[0139] 39a pivot axis
[0140] 40a limiter elements
[0141] 41a limiter elements
[0142] 46a counterbearing
[0143] 47a counterbearing
[0144] While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.