CONTROL VALVE ASSEMBLY FOR FLUID TREATMENT APPARATUS
20200386329 ยท 2020-12-10
Inventors
- Adam Sloma (Arlington Heights, IL, US)
- Doug ANDERSON (St. Charles, IL, US)
- Harkirat Sahni (Huntley, IL, US)
- Lonnie Webb (Waterford, WI, US)
Cpc classification
C02F1/008
CHEMISTRY; METALLURGY
F16K31/52483
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/0041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/524
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/52475
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K11/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/524
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A control valve assembly is provided for a fluid treatment system, including a housing having a top portion and a bottom portion secured to the top portion, the housing including an inlet and an outlet. At least two modular chambers are secured in the housing. A first chamber is configured to receive fluid from the inlet and a second chamber is configured to provide fluid to the outlet. A piston is also provided which includes a shaft with a plurality of sealing rings. The piston extends through the housing and through the first chamber and the second chamber. The piston is configured to reciprocate in an axial direction to control the flow of fluid in the control valve assembly.
Claims
1. A control valve assembly for a fluid treatment system comprising: a housing having a top portion and a bottom portion secured to the top portion, the housing including an inlet and an outlet; at least two chambers secured in the housing, a first chamber configured to receive fluid from the inlet and a second chamber configured to provide fluid to the outlet; a piston comprising a shaft with a plurality of sealing rings, the piston extending through the housing and through the first chamber and the second chamber and being configured to move in a direction along its longitudinal axis to control a flow of fluid in the control valve assembly; and, a blending valve comprising a channel integrally formed in the top portion of the housing and configured to allow fluids to flow from the first chamber to the second chamber.
2. The control valve assembly of claim 1, wherein the blending valve further comprises a shaft extending through the channel.
3. The control valve assembly of claim 2 wherein the shaft has a longitudinal axis and the shaft is displaceable in a direction along the longitudinal axis.
4. The control valve assembly of claim 3 wherein the shaft includes a threaded portion, and wherein the blending valve further comprises a knurled wheel having an inner surface configured complimentarily to the threaded portion of the shaft.
5. The control valve assembly of claim 1 further comprising: a brine valve assembly comprising an eductor disposed in an eductor cavity integrally formed in the housing.
6. The control valve assembly of claim 5 wherein the brine valve assembly further comprises a brine piston configured to be moved by a drive cam.
7. A control valve assembly for a fluid treatment system comprising: a housing having a top portion and a bottom portion secured to the top portion and forming a cavity having a first end and a second end and defining an axis extending between the first end and the second end, the housing including an inlet and an outlet; at least two chambers in the housing, a first chamber in fluid communication with the inlet and a second chamber in fluid communication with the outlet; a piston extending piston through the at least two chambers in the housing and configured to be displaced along a longitudinal axis to control a flow of fluid in the control valve assembly through the first chamber and the second chamber; a brine valve assembly including an eductor disposed in an eductor cavity integrally formed in the housing and a brine piston configured to selectively open and close the brine valve assembly; and, a brine cam integrally configured to drive the brine piston.
8. The control valve assembly of claim 7 wherein the brine cam comprises a wall extending outwardly away from a first surface of a main piston drive cam including a disk disposed on an axle that is driven by a motor.
9. The control valve assembly of claim 8 wherein a second surface of the disk, opposite the first surface, includes a second wall having at least one gap, and further comprising: an electro-optical sensor configured to generate an electrical signal based upon a presence of the second wall, a presence of a gap, or both.
10. The control valve assembly of claim 8 wherein said axle extends orthogonally away from the longitudinal axis of the piston extending through the housing.
11. A control valve assembly for a fluid treatment system comprising: a housing having a top portion and a bottom portion secured to the top portion and forming a cavity having a first end and a second end and defining an axis extending between the first end and the second end, the housing including an inlet and an outlet; at least two chambers in the housing, a first chamber in fluid communication with the inlet and a second chamber in fluid communication with the outlet; a piston extending piston through the at least two chambers in the housing and configured to be displaced along a longitudinal axis to control a flow of fluid in the control valve assembly through the first chamber and the second chamber; a first rotating drive cam configured to drive the piston; and, a second cam configured to drive a second component of the control valve assembly.
12. The control valve assembly of claim 11, wherein the second cam comprises a wall extending outwardly away from a first surface of a main piston drive cam including a disk disposed on an axle that is driven by a motor.
13. The control valve assembly of claim 11, further comprising a second surface of the disk, opposite the first surface, including a second wall having at least one gap.
14. The control valve assembly of claim 13, further comprising an electro-optical sensor configured to generate an electrical signal based upon a presence of the second wall, a presence of a gap, or both.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0045] Referring now to
[0046] The control valve assembly 10 includes a housing 12, a motor assembly 14, and a drain port assembly 16. The housing also includes an inlet 18 configured to receive untreated fluid and an outlet 20 configured to pass treated fluid out of the control valve assembly 10.
[0047] A bypass valve 22 is releasably attached to the housing 12 via two clips 24a, 24b. Preferably, one clip 24a is associated with the inlet 18 and the second clip 24b is associated with the outlet 20. A preferred design for the clips 24a, 24b is disclosed in detail in U.S. application Ser. No. 15/282,452 filed on Sep. 30, 2016 (U.S. Pat. Pub. No. 2017/0114903), the entirety of which is incorporated herein by reference.
[0048] As is known in the art, the bypass valve 22 includes an inlet 26 and an outlet 28. The inlet 26 is typically connected to a source of fluid, for example raw or standard tap water. The outlet 28 is secured to, for example, plumbing or piping to provide fluids downstream of the fluid treatment system. Also included in the bypass valve 22 is an actuating mechanism 30 such as a manually operated plunger to selectively control whether fluids flow through the fluid treatment system or bypass same when treatment is not desired. Such bypass valves 22 are known in the art.
[0049] Referring now to
[0050] In addition, the housing 12 of the control valve assembly 10 includes a top portion 34 and a bottom portion 36. Upon assembly, the top portion 34 and the bottom portion 36 are secured in a sealing engagement via, for example, threaded fasteners 38. The housing 12, and more specifically, the top portion 34 and the bottom portion 36, defines a cavity 40 that includes an axis A.sub.1 (
[0051] Referring now to
[0052] Disposed in the housing 12, preferably in the cavity 40, are a plurality of modular chambers 48, 50, 52. The various chambers are configured to receive and direct fluid, as will be discussed in more detail below. In the depicted embodiment, there are three modular chambers 48, 50, 52. While any number of modular chambers are contemplated, preferably there are at least two chambers.
[0053] Referring now to
[0054] The modular chambers 48, 50, 52 engage slots 54a and pins 54b located on adjacent chambers to form the cylinder 51. The modular chambers 48, 50, 52 also engage with the pins 54b on the motor assembly 14 and pins 54b on the drain port assembly 16 (specifically a drain port module 86 discussed below) to form a sub-assembly. Once the sub-assembly is formed, it is inserted into the housing 12 and in the housing 12, the chambers 48, 50, 52 include engagement portions 54c, 54d configured to engage one of the top and bottom housing portions 34, 36.
[0055] The modular chambers 48, 50, 52 include axial apertures 56 arranged along the axis A.sub.1 of the cavity 40. These apertures 56 are configured to be selectively sealed by sealing rings 58 such as O-rings, disposed on a shaft 57 of the piston 46. The position of the piston 46, and thus the sealing rings 58, provides the various fluid flow paths through the modular chambers 48, 50, 52 and the control valve assembly 10 depending on which apertures 56 are open and which are closed by the various sealing rings 58. At least one sealing ring 58 is in association with the drain port assembly 16.
[0056] Lateral flow apertures 60 are constructed and arranged for defining paths for fluids to flow in and out of the chambers 48, 50, 52 in a direction that is orthogonal to the axis A.sub.1 of the cavity 40, as well as a longitudinal axis A.sub.2 of the piston 46. In the preferred embodiment, the axes A.sub.1 and A.sub.2 are co-linear, although variations are contemplated. One of these lateral flow apertures 60 is preferably associated with the inlet 18, and another of these lateral flow apertures 60 is preferably associated with the outlet 20. Additionally, some of these apertures 60 allow fluids to flow out of the chambers 48, 50, 52 and into channels integrally formed in the housing 12.
[0057] Referring now to
[0058] As shown in
[0059] As shown in
[0060] In the depicted embodiment, the first chamber 48 is associated with the inlet 18 and the third chamber 52 is associated with the outlet 20. Depending on the position of the shaft 66 of the blending valve 62, a selective amount of fluid bypasses treatment and flows through the first blending valve port 82a, through the channel 64, into the third chamber 52, via the second blending valve port 82b, and out the control valve assembly 10 through the outlet 20.
[0061] Referring now to
[0062] Referring now to
[0063] An eductor 98 and the brine valve assembly 94 are at least partially disposed in an eductor cavity 100 integrally formed in the housing 12. A nozzle 102 and a distributor 104 are disposed on top of the eductor 98. A cap 106, covering the eductor 98, the nozzle 102, and the distributor 104, is secured to the housing 12. The cap 106 is preferably a separate component, but is optionally integrally formed with the top portion 34 of the housing 12.
[0064] The brine valve 96 includes a brine valve housing 110 with a port 112 and a brine piston 114 extending thorough the brine valve housing 110. A first end 116 of the brine piston 114 extends into the housing 12 of the control valve assembly 10. A second, opposite end 118 of the brine piston 114 extends out of the brine valve housing 110. A biasing element 120, such as a coiled spring, is provided to bias the brine piston 114. The brine piston 114, as will be described in more detail below, is displaceable in a direction along a longitudinal axis A.sub.4, (
[0065] Turning to
[0066] Referring now to
[0067] Turning to
[0068] Exemplary operation modes or cycles are shown in
[0069] Turning now to
[0070] As shown by the arrows in
[0071] The treated fluid (meaning fluid different from the untreated/brine mixture) remaining in the treatment tank from the prior service mode returns to the control valve assembly 10 from the treatment tank through the tank distributor 150 and flows out of the control valve assembly 10 through the drain port assembly 16.
[0072] Turning now to
[0073] As represented by the arrows in
[0074] In the fast rinse operational mode, a second portion of the untreated or raw fluid flows directly through the tank distributor 150 into the treatment tank. The treated fluid (meaning fluid different from the untreated fluid) returns to the control valve assembly through the tank distributor 150 and flows out of the control valve assembly 10 through the drain port assembly 16.
[0075] Turning to
[0076] As shown by the arrows in
[0077] As seen in
[0078] Upon rotation of the brine cam 122, the brine piston 114 will close the brine valve 96 and the piston 46 will be displaced based upon a signal generated by the electro-optical sensor 142 and the control valve may return to, for example, the service operational mode.
[0079] It should be appreciated and understood by those of ordinary skill in the art that various other components such as various clips, fasteners, couplings, interfaces, sealing elements, O-rings, and other elements, some of which are shown in drawings, were not specifically discussed as it is believed that the specifics of same are well within the knowledge of those of ordinary skill in the art and a description of same is not necessary for practicing or understanding the embodiments of the present invention.
[0080] While at least one exemplary embodiment has been presented in the foregoing detailed description for a control valve assembly, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the control valve assembly in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the control valve assembly, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the control valve assembly as set forth in the appended claims and their legal equivalents.