WHEEL RIM AND HUB ASSEMBLY GASKET AND GASKET KITS

Abstract

A noncorrosive, water-impermeable gasket is used between a wheel rim and a hub assembly so that they do not corrode together making their separation difficult or impossible. The gasket includes a gasket flange with a gasket bolt pattern that is alignable with a hub bolt pattern of the hub assembly and a rim bolt pattern of the wheel rim.

Claims

1. A gasket for use between a wheel rim comprising at least a rim center bore with a rim center bore diameter; a rim inner flange surrounding the rim center bore; and a rim bolt pattern disposed through the rim inner flange, and a hub assembly comprising at least a center lip with a lip diameter less than the rim center bore diameter; a wheel mounting flange surrounding the center lip; a hub bolt pattern disposed through the wheel mounting flange, wherein the hub bolt pattern is alignable with the rim bolt pattern when the rim inner flange and wheel mounting flange are positioned flush against one another, said gasket comprising a flat doughnut-shaped disc comprising: a gasket center bore that is a hole in said disc that is concentric with said disc and comprises a gasket center bore diameter greater than the lip diameter of the hub assembly; and a gasket flange concentric with and surrounding said gasket center bore and comprising a gasket bolt pattern comprising at least one opening through said gasket flange, wherein said gasket bolt pattern is alignable with the rim bolt pattern of the wheel rim and the hub bolt pattern of the hub assembly; wherein said gasket comprises a core surrounded by a coating and at least said coating is made of a noncorrosive, water-impermeable material.

2. The gasket as claimed in claim 1, wherein said noncorrosive, water-impermeable material is parchment paper.

3. The gasket as claimed in claim 1, further comprising a depth of no greater than 1/64 of an inch.

4. The gasket as claimed in claim 1, wherein said gasket bolt pattern is one of a group consisting of a standard four lug hole pattern, a standard five lug hole pattern, a standard six lug hole pattern, and a standard eight lug hole pattern.

5. The gasket as claimed in claim 1, wherein said gasket bolt pattern comprises at least one smile slot, wherein said at least one smile slot is an elongated slot disposed through said gasket flange and around said gasket center bore that has a uniform opening distance.

6. The gasket as claimed in claim 1, wherein said gasket bolt pattern comprises at least two tilted rectangles, wherein: each of said tilted rectangles comprises a first end and a second end; said first end comprises a first end opening distance; said second end comprises a second end opening distance; and said first end opening distance is greater than said second end opening distance.

7. The gasket as claimed in claim 1, wherein said gasket further comprises a core within said coating.

8. The gasket as claimed in claim 7, wherein said core is also made of said noncorrosive, water-impermeable material.

9. The gasket as claimed in claim 1, wherein said noncorrosive, water-impermeable material is also non-compressible, grease resistant, and heat tolerant.

10. A gasket kit comprising: a hub assembly comprising at least: a center lip with a lip diameter; a wheel mounting flange concentric with and surrounding said center lip such that said center lip extends upward from said wheel mounting flange and is in a parallel center lip plane to a wheel mounting flange plane in which said wheel mounting flange is disposed; and a hub bolt pattern comprising at least four hub assembly holes disposed through said wheel mounting flange; and a gasket comprising a flat doughnut-shaped disc, comprising: a gasket center bore that is a hole in said disc that is concentric with said disc and comprises a gasket center bore diameter greater than said lip diameter of said hub assembly; and a gasket flange concentric with and surrounding said gasket center bore and comprising a gasket bolt pattern comprising at least one opening through said gasket flange, wherein said gasket bolt pattern is alignable with said hub bolt pattern of said hub assembly when said gasket is placed flush against said hub assembly such that said center lip of said hub assembly extends through said gasket center bore of said gasket; wherein said gasket comprises a core surrounded by a coating and at least said coating is made of a noncorrosive, water-impermeable material.

11. The kit as claimed in claim 10, further comprising a wheel rim comprising at least: a rim center bore with a rim center bore diameter greater than said lip diameter of said hub assembly; a rim inner flange concentric with and surrounding said rim center bore; and a rim bolt pattern comprising at least four wheel rim holes disposed through said rim inner flange; wherein said gasket bolt pattern is alignable with said rim bolt pattern of said wheel rim and said hub bolt pattern of said hub assembly when said gasket is placed flush between said wheel rim and said hub assembly such that said center lip of said hub assembly extends through said rim center bore of said wheel rim and said gasket center bore of said gasket.

12. The kit as claimed in claim 10, further comprising at least two bolts sized and dimensioned to extend through said gasket bolt pattern of said gasket and said hub bolt pattern of said hub assembly and at least two lug nuts sized and dimensioned to fasten said at least two bolts and secure said gasket and said hub assembly together.

13. The kit as claimed in claim 10, wherein said noncorrosive, water-impermeable material out of which said coating of said gasket is made is parchment paper.

14. The kit as claimed in claim 10, wherein said disc of said gasket further comprises a depth of no greater than 1/64 of an inch.

15. The kit as claimed in claim 10, wherein said gasket bolt pattern of said gasket is one of a group consisting of a standard four lug hole pattern, a standard five lug hole pattern, a standard six lug hole pattern, and a standard eight lug hole pattern.

16. The kit as claimed in claim 10, wherein said gasket bolt pattern of said gasket comprises at least one smile slot, wherein said at least one smile slot is an elongated slot disposed through said gasket flange and around said gasket center bore that has a uniform opening distance.

17. The kit as claimed in claim 10, wherein said gasket bolt pattern of said gasket is at least two tilted rectangles, wherein: each of said tilted rectangles comprises a first end and a second end; said first end comprises a first end opening distance; said second end comprises a second end opening distance; and said first end opening distance is greater than said second end opening distance.

18. The kit as claimed in claim 10, wherein said gasket further comprises a core within said coating.

19. The kit as claimed in claim 19, wherein said core of said gasket is also made of said noncorrosive, water-impermeable material.

20. The kit as claimed in claim 10, wherein said noncorrosive, water-impermeable material of said coating of said gasket is also non-compressible, grease resistant, and heat tolerant.

21. A gasket kit comprising: a wheel rim comprising at least: a rim center bore; a rim inner flange concentric with and surrounding said rim center bore; and a rim bolt pattern comprising at least four wheel rim holes disposed through said rim inner flange; and a gasket comprising a flat doughnut-shaped disc, comprising: a gasket center bore that is a hole in said disc that is concentric with said disc; and a gasket flange concentric with and surrounding said gasket center bore and comprising a gasket bolt pattern comprising at least one opening through said gasket flange, wherein said gasket bolt pattern is alignable with said rim bolt pattern of said wheel rim when said gasket is placed flush against said wheel rim; wherein said gasket comprises a core surrounded by a coating and at least said coating is made of a noncorrosive, water-impermeable material.

22. The kit as claimed in claim 21, further comprising at least two bolts sized and dimensioned to extend through said rim bolt pattern of said wheel rim and said gasket bolt pattern of said gasket and at least two lug nuts sized and dimensioned to fasten said at least two bolts and secure said wheel rim and said gasket together.

23. The kit as claimed in claim 21, wherein said noncorrosive, water-impermeable material out of which said coating of said gasket is made is parchment paper.

24. The kit as claimed in claim 21, wherein said disc of said gasket further comprises a depth of no greater than 1/64 of an inch.

25. The kit as claimed in claim 21, wherein said gasket bolt pattern of said gasket is one of a group consisting of a standard four lug hole pattern, a standard five lug hole pattern, a standard six lug hole pattern, and a standard eight lug hole pattern.

26. The kit as claimed in claim 21, wherein said gasket bolt pattern of said gasket comprises at least one smile slot, wherein said at least one smile slot is an elongated slot disposed through said gasket flange and around said gasket center bore that has a uniform opening distance.

27. The kit as claimed in claim 21, wherein said gasket bolt pattern of said gasket is at least two tilted rectangles, wherein: each of said tilted rectangles comprises a first end and a second end; said first end comprises a first end opening distance; said second end comprises a second end opening distance; and said first end opening distance is greater than said second end opening distance.

28. The kit as claimed in claim 21, wherein said gasket further comprises a core within said coating.

29. The gasket as claimed in claim 28, wherein said core of said gasket is also made of said noncorrosive, water-impermeable material.

30. The kit as claimed in claim 21, wherein said noncorrosive, water-impermeable material of said coating of said gasket is also non-compressible, grease resistant, and heat tolerant.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0025] FIG. 1A is a front view of a prior art wheel rim.

[0026] FIG. 1B is a front view of a prior art hub assembly.

[0027] FIG. 1C is a side view of a prior art wheel rim and hub assembly.

[0028] FIG. 2A is a diagram of a standard four lug hole pattern.

[0029] FIG. 2B is a diagram of a standard five lug hole pattern.

[0030] FIG. 2C is a diagram of a standard six lug hole pattern.

[0031] FIG. 2D is a diagram of a standard eight lug hole pattern.

[0032] FIG. 3A is front view of a gasket of the present invention with a gasket bolt pattern of multiple five gasket pattern holes.

[0033] FIG. 3B is a front view of an alternative gasket of the present invention with a gasket bolt pattern of five tilted rectangles.

[0034] FIG. 3C is a front view of an alternative gasket of the present invention with a gasket bolt pattern of two smile slots.

[0035] FIG. 4 is a side cutaway view of a gasket of the present invention.

DETAILED DESCRIPTION

[0036] Now referring to FIG. 3A, a gasket 10 of the present invention is provided. Gasket 10 is doughnut-shaped disc 12 with gasket center bore 14 and gasket flange 20 with gasket bolt pattern 22. Gasket center bore 14 is a hole 18 in the middle of disc 12 and concentric with disc 12, and has gasket center bore diameter 16. As shown, gasket bolt pattern 22 includes ten openings 24, which are holes in this embodiment, each of which has the same opening distance 25, which is a radius as measured from the center of gasket center bore 14 to the opening 24. The gasket bolt pattern 22 shown with ten openings 24 is nonstandard and would likely be used with custom wheel rims. It is understood, however, that gasket flange 20 may include similar standard gasket bolt patterns 22, such as standard four, five, six, and eight hole lug patterns 26, 28, 30, 32, that would also include holes as openings 24, each of which has an equal opening distance 25.

[0037] Gasket 10 is made of noncorrosive, water-impermeable material 38. Material 38 may be parchment paper, for example. Material 38 may be rigid and non-flexible or it may have some malleability. So long as the pressure that material 38 will undergo when secured tightly between a hub assembly 42 and a wheel rim 58 does not threaten its integrity and material 38 will not adhere to either hub assembly 42 or wheel rim 58 in such a situation, material 38 may have some malleability so that it slightly conforms to one or both of hub assembly 42 or wheel rim 58 or deforms under such pressure and reforms once the pressure is removed.

[0038] Now referring to FIG. 3B, gasket 10 with gasket flange 20 with gasket bolt pattern 22 of tilted rectangles 36 is provided. Each opening 24 of gasket bolt pattern 22 is a rectangle with a first end 21 and a second end 23. The opening distance 25 to first end 21 is first end opening distance 27. The opening distance 25 to second end 23 is second end opening distance 29. First end opening distance 27 is greater than second end opening distance 29. This allows for gasket 10 to be alignable with hub bolt patterns 54 and rim bolt patterns 66 with hole distances 80 within a range of first end opening distance 27 and second end opening distance 29. The embodiment of gasket 10 that is shown includes five openings 24, but it is understood that fewer than or greater than five tilted rectangles 36 may be included.

[0039] Now referring to FIG. 3C, gasket 10 with gasket flange 20 with gasket bolt pattern 22 of smile slots 34 is provided. Each opening 24 of gasket bolt pattern 22 is an elongated slot with a uniform opening distance 25 along the entire length of the slot. The embodiment of gasket 10 that is shown includes two large smile slots 34, but it is understood that a greater number of smile slots 34 may be included or even just one very large smile slot 34. It is understood, however, that depending on the durability of material 38, a small number of large smile slots 34 may be more prone to damage. This is counterbalanced with the fact that a small number of large smile slots 34 will accommodate basically any standard lug hole pattern 26, 28, 30, 32 or even custom hub bolt patterns 54 and rim bolt patterns 66, such as that shown in FIG. 3A, so long as each opening in the pattern has a hole distance 80 equal to opening distance 25. A single large smile slot 34 is the only gasket bolt pattern 22 that would require only one opening 24. This is because one large smile slot 34 could still accommodate at least two bolts 70, and potentially many greater than two bolts 70.

[0040] Now referring to FIG. 4, a side cutaway view of a gasket 10 of the present invention is provided. Gasket 10 has depth 40 and includes core 82 and coating 84. It is preferred that depth 40 be no greater than 1/64 of an inch. Depth 40 may depend somewhat on material 38. Some materials 38, for example, may be more durable if slightly thicker. It is also preferred that core 82 and coating 84 are made of the same material 38 so that gasket 10 is a single piece. In such preferred embodiments, there is no significant distinction between core 82 and coating 84. Only coating 84 is required to be made from material 38, however. In some embodiments, for example, core 82 may be made from a different material than coating 84 made from material 38. Such embodiments may be used, for example, if durability will be enhanced by using a different material for core 82 or if manufacturing coasts would be reduced by using a different material for core 82.

[0041] Although the present invention has been described in considerable detail with reference to certain preferred versions thereof, other versions would be readily apparent to those of ordinary skill in the art. Therefore, the spirit and scope of the description should not be limited to the description of the preferred versions contained herein.