HEAT EXCHANGER
20200386441 ยท 2020-12-10
Assignee
Inventors
Cpc classification
F28D2021/0024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/0027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/45
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24H1/124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H8/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/139
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H8/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The purpose of the present invention is to provide a heat exchanger capable of suppressing boiling and lime precipitation due to local overheating of a heating medium and at the same time improving heat transmittance efficiency. The heat exchanger of the present invention for achieving said purpose comprises: heating medium flow paths, through which a heating medium flows, inside a plurality of laminated plates; and a heat exchange unit in which combustion gas flow paths, through which a combustion gas flows, are alternately formed to be adjacent to each other, wherein the heat exchange units have a heating medium differential distribution unit which enables the flow rate of the heating medium to be differentially distributed to parallel heating medium flow paths of the heat exchange unit such that the flow rate of the heating medium passing through the parallel heating medium flow paths is balanced with the quantity of absorbed heat transmitted to the plates.
Claims
1. A heat exchanger comprising: a heat exchange unit in which heating medium flow paths and combustion gas flow paths are alternately formed adjacent to each other in a plurality of stacked plates, wherein a heating medium flows through the heating medium flow paths and combustion gas flows through the combustion gas flow paths; and a heating medium differential distribution unit formed in the heat exchange unit so that the heating medium is distributed at different flow rates to the heating medium flow paths formed in parallel such that the flow rates of the heating medium passing through the heating medium flow paths, which are formed in parallel, of the heat exchange unit are balanced with amounts of absorbed heat transmitted to the plates.
2. The heat exchanger of claim 1, wherein the heating medium differential distribution unit distributes the heating medium at the different flow rates such that a flow rate of the heating medium passing through the heating medium flow path formed due to an outer plate forming an outer wall of the heat exchange unit among the plurality of plates is less than the flow rate of the heating medium passing through the heating medium flow path formed due to the plate positioned inside the heat exchange unit.
3. The heat exchanger of claim 2, wherein the heating medium differential distribution unit is formed to have a structure in which a heating medium outlet pipe provided at a heating medium outlet side of the heat exchange unit extends toward one side of the heating medium flow paths formed in parallel positioned at the heating medium outlet side.
4. The heat exchanger of claim 3, wherein a lower end portion of the heating medium outlet pipe is spaced a predetermined gap from a discharge port of the heating medium flow path formed due to the outer plate and extends to be positioned at one side of the discharge port of the heating medium flow path.
5. The heat exchanger of claim 4, wherein an extension pipe portion is formed on the heating medium outlet pipe to be spaced the predetermined gap from the discharge port of the heating medium flow path formed due to the outer plate and positioned at the one side of the discharge port of the heating medium flow path.
6. The heat exchanger of claim 1, wherein a sensible heat exchange unit configured to heat the heating medium using sensible heat of the combustion gas generated by combustion of a burner and a latent heat exchange unit configured to heat the heating medium using latent heat of the combustion gas passing through the sensible heat exchange unit are integrally formed in the plurality of stacked plates.
7. The heat exchanger of claim 6, wherein the heating medium differential distribution unit is disposed at a position, which is the same as that of a heating medium outlet pipe provided at a heating medium outlet side of the sensible heat exchange unit, and provided at one side of the sensible heat exchange unit.
8. The heat exchanger of claim 6, wherein the heating medium flow paths of the latent heat exchange unit are formed in parallel.
9. The heat exchanger of claim 6, wherein: a connecting path of the heating medium is formed between the sensible heat exchange unit and the latent heat exchange unit; and the heating medium flow paths of the latent heat exchange unit are connected in parallel between a heating medium inlet through which the heating medium is introduced and the connecting path of the heating medium.
10. The heat exchanger of claim 6, wherein: the heat exchange unit surrounds an outer side of a combustion chamber and is provided to have a stacked structure of a plurality of heat exchange units; and heating medium flow directions are different from each other in the sensible heat exchange unit formed at one side of the plurality of heat exchange units.
11. The heat exchanger of claim 10, wherein: the heat exchange unit includes at least two unit heat exchange units; and the unit heat exchange units are formed such that the heating medium flows in two directions or directions opposite to each other.
12. The heat exchanger of claim 11, wherein: the heating medium flows in two directions through a first heat exchange unit positioned at a lower portion of the sensible heat exchange unit; the heating medium flows in one direction through a second heat exchange unit positioned at an intermediate portion of the sensible heat exchange unit; and the heating medium flows in a direction opposite to the one direction through a third heat exchange unit positioned at an upper portion of the sensible heat exchange unit.
13. The heat exchanger of claim 1, wherein: the heat exchange unit surrounds an outer side of a combustion chamber and is provided to have a stacked structure of a plurality of heat exchange units; the heating medium flow paths are connected in series between the plurality of heat exchange units; and the heating medium flow paths are formed in parallel in each of the heat exchange units.
14. The heat exchanger of claim 13, wherein a through hole at one side, another through hole at the other side, a blocking portion, and another blocking portion are formed in one upper side portion of the heat exchange unit, wherein the through hole at the one side and the another through hole at the other side provide a connecting path of a heating medium such that the heating medium flows in one direction between the heat exchange units which are stacked adjacent to each other, the blocking portion guides the heating medium introduced into the heating medium flow path through the through hole at the one side to flow around the combustion chamber in one direction and to flow toward the another through hole at the other side, and the blocking portion guides the heating medium introduced into the heating medium flow path through the another through hole at the other side to flow around the combustion chamber in a direction opposite to the one direction and to flow toward the through hole at the one side.
15. The heat exchanger of claim 13, wherein: a through hole through which the heating medium is introduced and another through hole through which the heating medium is discharged are formed to be adjacent and spaced apart from each other in one side portion of each of the plurality of heat exchange units; the through hole through which the heating medium is introduced is blocked from the another through hole through which the heating medium is discharged, wherein the through hole and the another through hole are positioned adjacent to each other in the heat exchange unit; and the through hole through which the heating medium is introduced and the another through hole through which the heating medium is discharged, which are formed in any one heat exchange unit among the heat exchange units which are stacked adjacent to each other, are formed at positions which are opposite to each other and at which the through hole through which the heating medium is introduced and the another through hole through which the heating medium is discharged, which are formed in the remaining one heat exchange unit.
Description
DESCRIPTION OF DRAWINGS
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
REFERENCE NUMERALS
[0041] 10: UPPER HEAT EXCHANGE UNIT [0042] 10a: OUTER PLATE [0043] 10b, 10c, 10d: INNER PLATE [0044] 11, 12, 13, 14: HEATING MEDIUM FLOW PATH OF UPPER HEAT EXCHANGE UNIT [0045] 20: LOWER HEAT EXCHANGE UNIT [0046] 21, 22, 23, 24: HEATING MEDIUM FLOW PATH OF LOWER HEAT EXCHANGE UNIT [0047] 30: FLOW PATH CONVERSION UNIT [0048] 1: HEAT EXCHANGER [0049] 100: HEAT EXCHANGE UNIT [0050] 100A: SENSIBLE HEAT EXCHANGE UNIT [0051] 100B: LATENT HEAT EXCHANGE UNIT [0052] 100-A: FIRST HEAT EXCHANGE UNIT [0053] 100-B: SECOND HEAT EXCHANGE UNIT [0054] 100-C: THIRD HEAT EXCHANGE UNIT [0055] 100-1, 100-2: UNIT PLATE [0056] 100a-1, 100a-2: FIRST PLATE [0057] 100b-1, 100b-2: SECOND PLATE [0058] 101: HEATING MEDIUM INLET PIPE [0059] 102: HEATING MEDIUM OUTLET PIPE (HEATING MEDIUM DIFFERENTIAL DISTRIBUTION UNIT) [0060] 102a: LOWER END PORTION OF HEATING MEDIUM OUTLET PIPE [0061] 102b: FIXING UNIT OF HEATING MEDIUM OUTLET PIPE [0062] 102c: EXTENSION PIPE PORTION OF HEATING MEDIUM OUTLET PIPE [0063] 110: FIRST PLANAR PORTION [0064] 120: FIRST PROTRUSION [0065] 130: SECOND PROTRUSION [0066] 140: FIRST FLANGE [0067] 150: SECOND PLANAR PORTION [0068] 160: FIRST RECESSED PORTION [0069] 170: SECOND RECESSED PORTION [0070] 180: SECOND PLANAR PORTION [0071] A1: FIRST OPEN PORT [0072] A2: SECOND OPEN PORT [0073] C: COMBUSTION CHAMBER [0074] D: COMBUSTION GAS DISCHARGE PORT [0075] H1 TO H8: THROUGH HOLE [0076] H2, H3, H4, H7, H8: BLOCKING PORTION [0077] P1: HEATING MEDIUM FLOW PATH [0078] P1-1, P1-2, P1-3, P1-4: HEATING MEDIUM FLOW PATH OF FIRST HEAT EXCHANGE UNIT [0079] P1-5, P1-6, P1-7, P1-8: HEATING MEDIUM FLOW PATH OF SECOND HEAT EXCHANGE UNIT [0080] P1-9, P1-10, P1-11, P1-12: HEATING MEDIUM FLOW PATH OF THIRD HEAT EXCHANGE UNIT [0081] P2: COMBUSTION GAS FLOW PATH
MODES OF THE INVENTION
[0082] Hereinafter, configurations and operations related to exemplary embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
[0083] Referring to
[0084] The heat exchange unit 100 includes a sensible heat exchange unit 100A surrounding an outer side of the combustion chamber C and including one side regions of the plates to heat a heating medium using sensible heat of the combustion gas generated by combustion of the burner and a latent heat exchange unit 100B including the other side regions of the plates to heat the heating medium using latent heat generated while water vapor included in the combustion gas, of which heat is exchanged in the sensible heat exchange unit 100A, is condensed.
[0085] The sensible heat exchange unit 100A and the latent heat exchange unit 100B are formed to have an integral structure using the plurality of stacked plates.
[0086] A heating medium inlet pipe 101 is provide at one side of an upper portion of the latent heat exchange unit 100B, and a heating medium outlet pipe 102 is provided at one side of an upper portion of the sensible heat exchange unit 100A. The heating medium outlet pipe 102 serves as a heating medium differential distribution unit which will be described below.
[0087] As one embodiment, the plurality of plates may include twelve unit plates, but
[0088] Referring to
[0089] In addition, combustion gas flow paths P2 through which the combustion gas flows are formed between the second plate 100b-1 forming the unit plate 100-1 positioned at one side of the unit plates 100-1 and 100-2 which are stacked to each other and the unit plate 100-2 forming the first plate 100a-2 positioned at the other side thereof.
[0090] The heating medium flow path P1 and the combustion gas flow path P2 are alternately formed adjacent to each other so that heat exchange is performed between the heating medium and the combustion gas. The heating medium flow path P1 and the combustion gas flow path P2 are formed adjacent to each other but spatially spaced apart from each other so that the heating medium flows through the heating medium flow path P1 and the combustion gas flows through the combustion gas flow path P2.
[0091] Referring to
[0092] The second plate includes a second planar portion 150, a first recessed portion 160 recessed downward from one side of the second planar portion 150 to form the heating medium flow path P1 between the first protrusion 120 and the first recessed portion 160 and including a central portion in which a second open port A2 corresponding to the first open port A1 is formed, a second recessed portion 170 recessed downward from the other side of the second planar portion 150 to form the heating medium flow path P1 between the second protrusion 130 and the second recessed portion 170, and a second flange 180 bent downward from an edge of the second plate.
[0093] Referring to
[0094] Arrows in
[0095] Referring to
[0096] Referring to
[0097] The heating medium flow paths P1 of the latent heat exchange unit 100B may be connected in parallel between a heating medium inlet connected to the heating medium inlet pipe 101 through which the heating medium is introduced and the connecting paths for the heating medium to reduce a flow resistance of the heating medium.
[0098] As shown from the flow directions of the heating medium illustrated with the arrows in
[0099] Referring to
[0100] The through holes H7 and H8 which are adjacent to each other and through which the heating medium is introduced and the through holes H4 and H3 which are adjacent to each other and through which the heating medium is discharged are formed in one side portions of the plurality of heat exchange units 100A, 100B, and 100C, and in the heat exchange units, the through holes H7 and H8 which are adjacent to each other and through which the heating medium is introduced are blocked from the through holes H4 and H3 which are adjacent to each other and through which the heating medium is discharged.
[0101] In addition, the through hole through which the heating medium is introduced and the through hole through which the heating medium is discharged, which are formed in any one heat exchange unit of the heat exchange units stacked adjacent to each other, are formed at positions which are opposite to positions at which the through hole through which the heating medium is introduced and the through hole through which the heating medium is discharged are formed in the remaining one heat exchange unit. That is, in the third heat exchange unit 100-C and the second heat exchange unit 100-B which are stacked adjacent to each other, the through hole H4 through which the heating medium is discharged is formed at one side of the third heat exchange unit 100-C, and the through hole H3 through which the heating medium is discharged is formed at the other side of the second heat exchange unit 100-B. In addition, in the second heat exchange unit 100-B and the first heat exchange unit 100-A which are stacked adjacent to each other, the through hole H8 through which the heating medium is introduced is formed at one side of the second heat exchange unit 100-B, the through hole H3 through which the heating medium is discharged is formed at the other side of the second heat exchange unit 100-B, the through hole H7 through which the heating medium is introduced is formed at the other side of the first heat exchange unit 100-A, and the through hole H4 through which the heating medium is discharged is formed at one side of the first heat exchange unit 100-A.
[0102] Accordingly, as illustrated in
[0103] Meanwhile, referring to
[0104] Referring to
[0105] The heating medium differential distribution unit is a unit configured to distribute the heating medium at the different flow rates such that a flow rate of the heating medium passing through a heating medium flow path P1-1 formed due to the outer plate 100a-1 forming an outer wall of the heat exchange unit 100 among the plurality of plates is relatively lower than flow rates of the heating medium passing through heating medium flow paths P1-2, P1-3, and P1-4 formed due to the remaining plates positioned below the outer plate 100a-1 and inside heat exchange unit 100.
[0106] As one embodiment, the heating medium differential distribution unit may be formed to have a structure in which the heating medium outlet pipe 102 provided at the heating medium outlet side of the heat exchange unit 100 extends downward to be positioned at one side of the parallel heating medium flow paths positioned at the heating medium outlet side. In this case, a lower end portion 102a of the heating medium outlet pipe 102 may be spaced apart from a discharge port P1-1 of the heating medium flow path P1-1 formed due to the outer plate 100a-1 and extend to be positioned at one side of the discharge port P1-1 of the heating medium flow path P1-1. Undescribed reference numeral 102b is a fixing unit configured to fix the heating medium outlet pipe 102 to the first plate 100a-1.
[0107] In
[0108] Referring to
[0109] As described above, in a case in which the lower end portion 102a of the heating medium outlet pipe (heating medium differential distribution unit) 102 is positioned at one side of the discharge port P1-1 of the outer heating medium flow path P1-1 to be spaced apart from the discharge port P1-1 by a predetermined gap, since the heating medium passing through the outer heating medium flow path P1-1 is blocked by the heating medium outlet pipe (heating medium differential distribution unit) 102 spaced apart from the discharge port P1-1 by the gap, the flow rate of the heating medium passing through the outer heating medium flow path P1-1 among the heating medium flow paths P1-1, P1-2, P1-3, and P1-4 of the first heat exchange unit 100-A may be lower than the flow rate of the heating medium passing through each of the remaining heating medium flow paths P1-2, P1-3, and P1-4. That is, the flow rate of the heating medium passing through each of the remaining heating medium flow paths P1-2, P1-3, and P1-4 may be greater than the flow rate of the heating medium passing through the outer heating medium flow path P1-1.
[0110] Accordingly, since heat of the combustion gas is transmitted to the heating medium flow path P1-1 formed due to the outer first plate 100a-1 positioned at an outermost side and disposed in contact with external air and the second plate 100b-1 coupled to the outer first plate 100a-1 through only the second plate 100b-1 so that an amount of absorbed heat is relatively small, the heating medium flows at a relatively low flow rate through the heating medium flow path P1-1. Conversely, since the heat of the combustion gas is simultaneously transmitted to the heating medium flow paths P1-2, P1-3, and P1-4 formed due to the first plate and the second plate positioned below the outer first plate 100a-1 and the second plate 100a-2 through all of the first plate and the second plate so that amounts of absorbed heat are relatively large, the heating medium flows at relatively high flow rates through the heating medium flow paths P1-2, P1-3, and P1-4.
[0111] According to the above-described configuration, since a heating medium is distributed at different flow rates such that the flow rates of the heating medium passing through the heating medium flow paths formed as the plurality of layers between the plurality of plates are balanced with amounts of absorbed heat transmitted to the plates, boiling of the heating medium and lime precipitation from the heating medium due to local overheating can be suppressed and heat transmittance efficiency can also be improved.
[0112] As another embodiment illustrated in
[0113] According to the configuration of the extension pipe portion 102c, even in a case in which a diameter of the heating medium outlet pipe 102 spaced the predetermined gap from the heating medium flow path P1-1 positioned at an outer side is not sufficient to block the one side of the heating medium flow path P1-1, since the extension pipe portion 102c may be spaced the predetermined gap from the heating medium flow path P1-1 positioned at the outer side and may block the one side of the heating medium flow path P1-1, a heating medium may be effectively distributed at different flow rates.
[0114] As described above, the present invention is not limited to the above described embodiments, clear modifications of the present invention may be made by those skilled in the art without departing from the technical spirit of the present invention claimed by the appended claims, and the modifications fall within the scope of the present invention.