Composition for forming fine pattern and method for forming fine pattern using the same
10859916 ยท 2020-12-08
Assignee
Inventors
Cpc classification
G03F7/033
PHYSICS
C08L29/14
CHEMISTRY; METALLURGY
International classification
C08L29/14
CHEMISTRY; METALLURGY
G03F7/033
PHYSICS
Abstract
[Problem] To provide a composition for forming a fine pattern having a good pattern shape even after being applied to a thick-film resist, a high size reduction rate and less defects, as well as a method for forming a fine pattern using the same. [Means for Solution] A composition comprising vinyl resin, an amine compound having a specific cage-type three-dimensional structure and a solvent, and a method for forming a fine pattern using the same.
Claims
1. A composition comprising: vinyl resin; an amine compound represented by the following formula (I): ##STR00005## in which L.sup.1, L.sup.2 and L.sup.3 are each independently a divalent group formed by binding identical or different, two or three bonding units selected from the group consisting of CR.sub.2 (R is each independently hydrogen or an alkyl having 1 to 6 carbon atoms), and a solvent consisting of water, with the proviso that the composition does not include an organic solvent.
2. The composition according to claim 1, wherein L.sup.1, L.sup.2 and L.sup.3 are respectively a divalent group formed by binding two bonding units.
3. The composition according to claim 1, wherein the vinyl resin is a water-soluble vinyl resin.
4. The composition according to claim 1, wherein the vinyl resin is derived from a vinyl pyrrolidone monomer and a vinyl imidazole monomer.
5. The composition according to claim 1, wherein the vinyl resin is a polymer represented by the following formula (II): ##STR00006## in which R.sup.1, R.sup.2 and R.sup.3 are each independently hydrogen or methyl, R.sup.4 is alkyloxycarbonyl, hydroxy alkyloxycarbonyl, alkylcarbonyloxy or hydroxy alkylcarbonyloxy, where alkyl is a straight-chain or branched alkyl having 1 to 6 carbon atoms; x, y and z are respectively an integer of 5 to 1000; and each of the repeating units may be randomly bonded, regularly bonded, or bonded in a block.
6. The composition according to claim 5, wherein the mass ratio of the amine compound to vinyl resin is not less than 0.2 and not more than 0.3.
7. The composition according to claim 6, further comprising a surfactant.
8. A method for producing a fine pattern comprising: a step of forming a resist pattern on a substrate; a step of applying the composition according to claim 1 on the resist pattern to form a composition layer; a step of mixing bake of the resist pattern and the composition layer to form an insolubilized layer in the composition layer; and a step of removing the composition layer other than the insolubilized layer.
9. The method according to claim 8, wherein film thickness of the resist pattern is not less than 1 m and not more than 10 m.
10. A method for producing a device comprising: a step of forming a resist pattern on a substrate; a step of applying the composition according to claim 1 on the resist pattern to form a composition layer; a step of mixing bake of the resist pattern and the composition layer to form an insolubilized layer in the composition layer; a step of removing the composition layer other than the insolubilized layer to form a fine pattern; a step of ion implantation into the substrate using the fine pattern as a mask; and a step of removing the fine pattern after the ion implantation.
11. The method according to claim 10, wherein the composition layer other than the insolubilized layer is removed by contacting the composition layer with water, a liquid mixture of a water-soluble organic solvent and water, or an alkali aqueous solution.
12. The composition according to claim 7, wherein the amine compound is selected from the group consisting of 2-methyl-1,4-diazabicyclo[2.2.2]octane, 1,4-diazabicyclo[2.2.2]octane-2-one, 1,4-diaza-2-oxabicyclo[2.2.2]octane, 1,5-diaza-bicyclo-[3.2.2]nonane, 1,5-diazabicyclo[3.3.2]decane, and 1,5-di-azabicyclo[3.3.3]undecane.
13. The composition according to claim 5, wherein the mass ratio of the amine compound to vinyl resin is not less than 0.1 and not more than 0.4.
14. The composition according to claim 1, wherein the mass ratio of the amine compound to vinyl resin is not less than 0.1 and not more than 0.4, and wherein the content of vinyl resin is 10 to 40 parts by mass based on 100 parts by mass of the composition.
15. The composition according to claim 7, wherein L.sup.1, L.sup.2 and L.sup.3 are respectively a divalent group formed by binding two bonding units; and R is hydrogen.
16. A composition consisting of: vinyl resin; an amine compound represented by the following formula (I): ##STR00007## in which L.sup.1, L.sup.2 and L.sup.3 are each independently a divalent group formed by binding identical or different, two or three bonding units selected from the group consisting of CR.sub.2 (R is each independently hydrogen or an alkyl having 1 to 6 carbon atoms), a surfactant, an additive, and a solvent consisting of water.
17. The composition of claim 16, wherein the composition consist of a vinyl resin; an amine compound represented by the following formula (I): ##STR00008## in which L.sup.1, L.sup.2 and L.sup.3 are each independently a divalent group formed by binding identical or different, two or three bonding units selected from the group consisting of CR.sub.2 (R is each independently hydrogen or an alkyl having 1 to 6 carbon atoms), a surfactant, and a solvent consisting of water.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
DETAILED DESCRIPTION OF THE INVENTION
(3) Mode for Carrying Out the Invention
(4) Composition
(5) The composition according to the present invention comprises vinyl resin, a specific amine compound and a solvent. Further, it may optionally comprise other ingredients. Each of these components will be explained below.
(6) (1) Vinyl Resin
(7) Vinyl resin used in the fine pattern-forming composition of the present invention is a vinyl copolymer resin prepared using vinyl imidazole as one of the copolymer monomer components. Vinyl resin is preferably water-soluble. In the present invention, a water-soluble vinyl resin is referred to as a case wherein 2 g or more, preferably 5 g or more, more preferably 10 g or more of resin can be dissolved in 100 g of water at 25 C.
(8) In the present invention, examples of preferred vinyl resin are copolymers composed of one or more vinyl monomers containing vinyl imidazole and a nitrogen atom, or copolymers composed of vinyl imidazole or one or more vinyl monomers containing vinyl imidazole and a nitrogen atom and one or more vinyl monomers containing no nitrogen atom. Examples of the vinyl monomer containing a nitrogen atom are allylamine, acrylamide, vinyl pyrrolidone, vinyl caprolactam and the like.
(9) Reason for using monomers other than the nitrogen atom-containing monomer in the copolymer is to prevent blocking of the monomer component in the copolymer. Thereby, localization of the chemical reaction caused by blocking of the vinylimidazole monomer is prevented and imbalance of hydrophilic-hydrophobic can be improved. Accordingly, the other monomer may be any one that can attain the object of the present invention. Preferred monomers contain (meth) acrylic acid, (meth) acrylic acid ester, hydroxyalkyl (meth) acrylate, vinyl alkylate, vinyl hydroxy alkylate and the like. In the present invention, the term (meth) acryl is used to be collectively referred to as acryl and methacryl.
(10) Further, in the present invention, it is preferable to use vinyl imidazole as one of the copolymer monomer components. This is because when vinylimidazole is used as a copolymerizable monomer component, N-heterocyclic ring of the vinyl imidazole monomer part in the copolymer resin reacts with an ester compound such as a carboxylic acid and an acetal, and a high polarity functional group such as phenol, which are present in the resist, to cause formation of salts and formation of intermolecular bonds, thereby an insoluble layer is easily formed. Further, this is because due to high hydrophobicity of the vinylimidazole monomer moiety, by introducing a hydrophilic group into a monomer moiety other than the vinylimidazole monomer moiety, hydrophilic-hydrophobic balance can be relatively easily adjusted, which is advantageous for improvement of mixing properties. Preferred example of the copolymer using a vinyl imidazole monomer is a copolymer composed of a nitrogen atom-containing vinyl monomer other than vinylimidazole (a-1) and vinylimidazole (a-2), for example, a copolymer composed of at least one monomer selected from the group consisting of allylamine, acrylamide, vinyl pyrrolidone or vinyl caprolactam, and vinylimidazole; and a terpolymer composed of a nitrogen atom-containing vinyl monomer other than vinylimidazole (a-1), vinylimidazole (a-2) and a monomer other than these (b), for example, a copolymer composed of at least one monomer selected from the group consisting of allylamine, acrylamide, vinyl pyrrolidone or vinyl caprolactam, vinylimidazole and a monomer other than these.
(11) In the copolymer, the ratio of the nitrogen atom-containing vinyl monomer other than vinylimidazole (a-1), vinylimidazole (a-2) and the other monomer (b) may be any and is not particularly limited. However, usually, (a-1):(a-2) is preferably 0.1:99.9 to 99.9:0.1 in terms of a molar ratio, and [total amount of (a-1)+(a-2)]:b is preferably 70:30 to 99.9:0.1 in terms of a molar ratio.
(12) Among the preferable polymers, particularly preferable ones contain a copolymer of vinyl pyrrolidone and vinyl imidazole, and a copolymer composed of vinyl pyrrolidone, vinylimidazole and at least one of (meth) acrylic acid ester, hydroxyalkyl (meth) acrylate, vinyl alkylate and vinyl hydroxy alkylate, which is represented by the following general formula (II).
(13) ##STR00002##
in which
R.sup.1, R.sup.2 and R.sup.3 are each independently a hydrogen atom or methyl, R.sup.4 is alkyloxycarbonyl, hydroxy alkyloxycarbonyl, alkylcarbonyloxy or hydroxy alkylcarbonyloxy, where alkyl is a straight-chain or branched C.sub.1-6 alkyl; x, y and z are respectively an integer of 5 to 1000. Each of the repeating units may be randomly bonded, regularly bonded, or bonded in a block.
(14) Preferable groups as the above-mentioned alkyloxycarbonyl, hydroxy alkyloxycarbonyl, alkylcarbonyloxy or hydroxy alkylcarbonyloxy are COOCH.sub.3, COO(CH.sub.2).sub.sCH.sub.2OH, OCOCH.sub.3, OCO(CH.sub.2).sub.t CH.sub.2OH, wherein s and t are an integer of 1 to 5.
(15) The molecular weight of vinyl resin of the present invention is not particularly limited; however, in view of coatability and filterability, it is preferably from 5,000 to 500,000, more preferably from 10,000 to 50,000 in weight-average molecular weight. If the molecular weight is less than 5,000, coatability is poor, and thereby it becomes difficult to obtain a uniform coating film and also temporal stability of the coating film decreases. On the other hand, if the molecular weight exceeds 500,000, stringing phenomenon generates at the time of coating and spreading to the resist surface is poor, thereby making it impossible to obtain a uniform coating film with a small quantity of dropping amount. Furthermore, in many cases, transparency of filter is poor.
(16) The content of vinyl resin may be arbitrarily selected; however, it is necessary to increase the solid content concentration in order to coat a film thicker. Specifically, the content of vinyl resin is preferably 10 to 40 parts by mass, preferably 10 to 20 parts by mass based on 100 parts by mass of the composition according to the present invention. From the viewpoint of preventing void formation, it is preferably not more than 20 parts by mass based on 100 parts by mass of the fine pattern-forming composition, and also it is preferably not less than 10 parts by mass based on 100 parts by mass of the fine pattern-forming composition to maintain the embedding rate high.
(17) (2) Amine Compound
(18) The composition according to the present invention comprises a specific amine compound represented by the following general formula (I):
(19) ##STR00003##
in which L.sup.1, L.sup.2 and L.sup.3 are each independently a divalent group formed by binding identical or different, two or three bonding units selected from the group consisting of CR.sub.2 (R is each independently hydrogen or an alkyl having 1 to 6 carbon atoms), (CO) or O, and L.sup.1, L.sup.2 and L.sup.3 respectively comprise at least one CR.sub.2.
(20) Functions of the fine pattern-forming composition of the present invention are assumed as described below, but it does not limit the present invention at all. When the known fine pattern-forming composition is applied onto a resist pattern and the pattern is treated for fine processing, resin and an amine compound, which are contained therein, can penetrate excessively into the resist pattern, and can dissolve the resist pattern. Due to such a phenomenon, the resist pattern shape sometimes deteriorated. It was considered that liquid content of a thick-film resist pattern after patterning was higher compared with the case of thin-film and that the conventional fine pattern-forming composition easily caused penetration into the resist pattern. In contrast, according to the study by the present inventors, it has been found that using a composition containing a specific amine compound represented by the above-mentioned general formula (I), to make the pattern fine is possible while suppressing the deterioration of the resist pattern shape. That is, it is considered that the amine compound represented by the formula (I) penetrates from the composition into the resist pattern to make the resist expand during the mixing bake, which is described later, and makes vinyl resin contained in the composition easily penetrate, thereby the intermixing between the resist pattern and the composition components in the vicinity of the interface is more smoothly performed. As represented by the formula (I), this amine compound has a three-dimensional structure in which mother skeleton itself is cage-type. It is considered that by having such a bulky structure, while suppressing the excessive penetration of the amine compound itself into the resist pattern to dissolve the resist pattern, vinyl resin penetrates and making the pattern fine is achieved.
(21) In the above general formula (I), R is preferably, for example, hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, s-butyl, t-butyl, n-pentyl, n-hexyl, cyclopropyl, cyclopentyl, cyclohexyl or the like. Preferably, R is hydrogen, methyl or ethyl. More preferably, R is hydrogen.
(22) Preferably, L.sup.1 contains two or more CR.sub.2. Preferably, L.sup.1 and L.sup.2 contain each two or more CR.sub.2. More preferably, L.sup.1, L.sup.2 and L.sup.3 contain each two or more CR.sub.2.
(23) Preferably, L.sup.1 is a divalent group formed by binding two bonding units described above. Preferably, L.sup.1 and L.sup.2 are each a divalent group formed by binding two bonding units described above. More preferably, L.sup.1, L.sup.2 and L.sup.3 are each a divalent group formed by binding two bonding units described above.
(24) Specifically, the compound represented by the general formula (I) is, as a representative example, 1,4-diazabicyclo[2.2.2]octane, 2-methyl-1,4-diazabicyclo[2.2.2]octane, 1,4-diazabicyclo[2.2.2]octane-2-one, 1,4-diaza-2-oxabicyclo[2.2.2]octane, 1,5-diaza-bicyclo-[3.2.2]nonane, 1,5-diazabicyclo[3.3.2]decane, 1,5-diazabicyclo[3.3.3]undecane and the like. In addition, it is also possible to use salts of these amine compounds with an acid such as hydrochloric acid, hydrofluoric acid and the like. Specifically, structural formulae of the compounds represented by the general formula (I) are, for example, the following structural formulae.
(25) ##STR00004##
(26) The content of the amine compound according to the present invention is not limited unless it impairs the effects of the present invention, and the mass of the amine compound according to the invention is preferably not less than 0.1 and not more than 0.4, more preferably not less than 0.2 and not more than 0.3 based on the mass of vinyl resin according to the present invention.
(27) (3) Solvent
(28) The solvent used in the fine pattern-forming composition according to the present invention is used to dissolve the above-described vinyl resin, amine compound and other additives that are optionally used. Such a solvent is required not to dissolve the resist pattern. Preferably, it includes water or a solvent containing water. Water used as a solvent is not particularly limited, but water from which organic impurities and metal ions are removed by distillation, ion exchange treatment, filtering, various adsorption treatments and the like, for example, pure water, is preferred.
(29) It is also possible to use by mixing the water-soluble organic solvent with water. Such a water-soluble organic solvent is not particularly limited if 0.1 wt. % or more thereof can be dissolved in water, but is, for example, alcohols such as methyl alcohol, ethyl alcohol, n-propyl alcohol and isopropyl alcohol (IPA); ketones such as acetone and methyl ethyl ketone; esters such as methyl acetate and ethyl acetate; ethylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether and ethylene glycol monoethyl ether; ethylene glycol monoalkyl ether acetates such as ethylene glycol monomethyl ether acetate and ethylene glycol monoethyl ether acetate; propylene glycol monoalkyl ethers such as propylene glycol monomethyl ether and propylene glycol monoethyl ether; propylene glycol monoalkyl ether acetates such as propylene glycol monomethyl ether acetate and propylene glycol monoethyl ether acetate; lactates such as methyl lactate and ethyl lactate; aromatic hydrocarbons such as toluene and xylene; amides such as N, N-dimethylacetamide and N-methylpyrrolidone; lactones such as -butyrolactone; and aprotic polar solvents such as N,N-dimethylformamide and dimethyl sulfoxide. Preferred ones include C.sub.1-C.sub.4 lower alcohols such as methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol and isobutanol; and aprotic polar solvents such as N,N-dimethylformamide and dimethyl sulfoxide. These solvents may be used alone or in combination of two or more thereof. These solvents are used in a range that does not dissolve the resist pattern, onto which the fine pattern-forming composition is applied when they are comprised in the composition.
(30) The composition according to the present invention essentially comprises the above-described (1) to (3), but further compounds can be optionally combined thereto. Explanation about these combinable materials is shown below. The components other than (1) to (3) occupying in the whole composition is preferably 2% or less, more preferably 1% or less, based on overall weight.
(31) (4) Surfactant
(32) Further, surfactants may be used in the fine pattern-forming composition of the present invention to improve its coatability. As the surfactant, arbitrary ones can be used. Examples of the surfactant that can be used in the present invention are (A) an anionic surfactant, (B) a cationic surfactant or (C) a nonionic surfactant. More specifically, (A) alkylsulfonate, alkylbenzene sulfonic acid and alkylbenzene sulfonate; (B) lauryl pyridinium chloride and lauryl methyl ammonium chloride; and (C) polyoxyethylene octyl ether, polyoxyethylene lauryl ether and polyoxyethylene acetylenic glycol ether are preferred. With respect to these surfactants, for example, as an example of a nonionic surfactant, a nonionic alkyl ether-type surfactant manufactured by Nippon Nyukazai Co., Ltd. or the like is commercially available.
(33) (5) Other Additives
(34) For the fine pattern-forming composition according to the present invention, it is possible to use any other additives in a range that does not impair the effects of the present invention. One of such additives is a plasticizer such as ethylene glycol, glycerin and triethyl glycol. In addition, a leveling agent and the like can be also used.
(35) Method for Forming a Fine Pattern
(36) The method for forming a fine pattern according to the present invention is explained below with reference to
(37)
(38) A photoresist is applied on a substrate by a conventionally known method such as a spin coating and prebaked (for example, baking temperature at 70 to 140 C. and for about 1 minute). Thereafter, ultraviolet ray such as g-line and i-line, deep ultraviolet ray such as KrF excimer laser and ArF excimer laser light, X-ray or an electron beam is exposed and post-exposure bake (PEB) (for example, baking temperature at 50 to 140 C.) is optionally carried out. Thereafter, development is carried out and bake after development (for example, baking temperature at 60 to 120 C.) is optionally carried out. The resist pattern to which the composition according to the present invention is applied is a resist for KrF excimer laser, whose film thickness after prebaking is preferably not less than 1 m and not more than 10 m, more preferably not Iress than 1 m and not more than 5 m.
(39)
(40)
(41)
(42) The formed fine pattern is used for processing a substrate. Specifically, using the formed fine pattern as a mask, a various substrates for base can be processed by means of a dry etching method, a wet etching method, an ion implantation method, a metal plating method and the like. Since a fine pattern according to the present invention can have a thick film thickness and a high aspect ratio, it is preferably used in the substrate processing by means of the ion implantation method. In other words, when the impurity doping is performed using the fine pattern as a mask by means of the ion implantation, the impurity doping is done only for the portion not covered with the fine pattern in the ground substrate. In this way, by performing the impurity doping only to a desired region, it becomes possible to form a smaller semiconductor device structure or the like on a substrate. In addition, a circuit structure can be formed by forming a recessed part through etching processing a substrate by means of a dry etching or a wet etching and filling a conductive material in the recessed part, or by forming a metal layer in the portion not covered with the fine pattern by means of a metal plating method.
(43) After the desired processing is performed using the fine pattern as a mask, the fine pattern is removed. Thereafter, if necessary, the substrate is further processed to form an element. To these further processing, any conventionally known method in the art can be applied. After the formation of an element, if necessary, the substrate is cut into chips, connected to a lead frame and packaged with resin. In the present invention, this packaged one is referred to as device.
(44) The present invention is explained below with reference to the following various examples. Embodiments of the present invention are not limited only to these examples.
(45) Example of Resist Pattern Formation
(46) An 8-inches silicon wafer was treated with HMDS (hexamethyldisilazane) using a spin coater (MK-VIII, manufactured by Tokyo Electron Ltd.), coated further with a positive photoresist, AZ TX1311 (manufactured by Merck Performance Materials Limited Liability Company, hereinafter abbreviated as Merck Company) using the same spin coater, and prebaked at 150 C. for 130 seconds on a hot plate to form a resist film having a thickness of about 3.0 m. Then, the formed resist film was exposed to KrF laser (248 nm) using an exposure apparatus (FPA-3000 EX5, manufactured by Canon Inc., NA=0.55, =0.55, Focus Offset=1.4 m) and subjected to a post-exposure bake on a hot plate at 110 C. for 160 seconds. This was developed with 2.38% TMAH developer under the conditions of 23 C. for 1 minute using a spray paddle. The resulting resist pattern was a dot pattern having a pattern width of 1 m, a space width of 0.3 m and an aspect ratio of 10.0.
Example 1
(47) Using a 1 liter glass vessel, 16.5 g of a copolymer of a vinylpyrrolidone monomer and a vinylimidazole monomer (molar ratio 1:1) as vinyl resin was dissolved in 78.5 g of pure water to obtain an aqueous solution. 4.9 g of 1,4-diazabicyclo[2.2.2]octane as an amine compound and 0.1 g of a nonionic alkylether-type surfactant (Newcol (trademark) TA-420, manufactured by Nippon Nyukazai Co., Ltd.) were added thereto, and the resultant product was stirred for about 1 hour and thereafter filtered through a 0.05 micron filter to obtain a composition of Example 1.
Examples 2-4 and Comparative Examples 1-8
(48) Except using amine compounds of the amount shown in Table 1 below in place of 4.9 g of the amine compound, 1,4-diazabicyclo[2.2.2]octane, the same manner was carried out as Example 1 to obtain compositions of Examples 2-4 and Comparative Examples 1-8.
(49) In the table, the addition ratio to vinyl resin shows values obtained by dividing the mass of the added amine compound by the mass of the copolymer of the vinylpyrrolidone monomer and the vinylimidazole monomer (16.5 g).
(50) TABLE-US-00001 TABLE 1 Addition Added ratio to mass vinyl Amine compound (g) resin Example 1 1,4-diazabicyclo[2.2. 4.9 0.30 2]octane Example 2 1,4-diazabicyclo[2.2. 3.3 0.20 2]octane Example 3 1,4-diazabicyclo[2.2. 3.0 0.18 2]octane Example 4 1,4-diazabicyclo[2.2. 5.8 0.35 2]octane Comp. Ex. 1 2-aminoethanol 3.3 0.20 Comp. Ex. 2 triethylamine 3.3 0.20 Comp. Ex. 3 ethylenediamine 3.3 0.20 Comp. Ex. 4 N,N,N-triethyl- 3.3 0.20 ethylenediamine Comp. Ex. 5 Polyethyleneimine *1 3.3 0.20 Comp. Ex. 6 cyclohexylamine 3.3 0.20 Comp. Ex. 7 2-(2-aminoethylamino) 3.3 0.20 ethanol Comp. Ex. 8 1-(2-hydroxymethyl)- 3.3 0.20 imidazolidinone
(51) In the table, *1 is EPOMIN (registered trademark), Product No. SP-006, manufactured by Nippon Shokubai Co., Ltd.
(52) Evaluation of Embedding
(53) The compositions obtained in Examples 1 to 4 and Comparative Examples 1 to 8 were coated on the patterned 8-inches wafers obtained according to the Example of resist pattern formation, respectively using a spin coater under conditions of a rotational speed 1500 rpm and a dropping amount 10 cc. These were subjected to a bake on a hot plate at 85 C. for 90 seconds. The cross section of the obtained pattern were observed by means of a scanning electron microscope (Cross Section SEM), and evaluated. As the result, it was found that in all the compositions, the pattern had no voids and was densely packed.
(54) Evaluation of Pattern Shape
(55) Each composition of Examples 1 to 4 and Comparative Examples 1 to 8 was coated on the patterned 8-inches silicon wafer obtained according to the Example of resist pattern formation, using a spin coater under conditions of a rotational speed 1500 rpm and a dropping amount 10 cc. This was subjected to a mixing bake on a hot plate at 130 C. for 90 seconds. Then, this was brought in contact with running pure water for 60 seconds, thereby a shrink layer was formed on the resist pattern surface. A line width of the pattern top and a line width of the pattern bottom after the formation of the shrink layer were measured by means of Cross Section SEM, and evaluated by the ratio of the line width of the top/the line width of the bottom (hereinafter, abbreviated as top/bottom ratio). The evaluation criteria are as follows.
(56) A: top/bottom ratio is greater than 0.8
(57) B: top/bottom ratio is greater than 0.6 and not greater than 0.8
(58) C: top/bottom ratio is not greater than 0.6
(59) The results obtained were as shown in Table 3. Cross Section SEMs respectively in the case of resist pattern only and in the cases in accordance with Example 1 and Comparative Example 2 are as shown in
(60) TABLE-US-00002 TABLE 2 Resist pattern only Example 1 Comp. Ex. 2 Line 830 nm 860 nm 600 nm width of top Line 1000 nm 1050 nm 1000 nm width of bottom Top/ >0.8 >0.8 0.6 bottom ratio Film 0% 3% decreasing rate
(61) Evaluation of Size Reduction Rate
(62) In the same manner as described above, a shrink layer was formed. The resist pattern before the shrink layer was formed and the pattern after the shrink layer was formed were observed by means of Cross Section SEM, and the space widths of the resist pattern before and after the shrink layer formation were measured. Here, the space width is a value at the bottom. The evaluation was conducted in accordance with the size reduction rate of the following formula and the evaluation criteria are as follows.
Size reduction rate=[(a space width before the shrink layer formation)(a space width after the shrink layer formation)]/(a space width before the shrink layer formation)
A: size reduction rate is greater than 15.0
B: size reduction rate is greater than 10.0 and not greater than 15.0
C: size reduction rate is not greater than 10.0
(63) The results obtained were as shown in Table 3.
(64) Evaluation of Defect
(65) After forming a shrink layer in the same manner as described above, the number of defects was measured using a surface defect inspection tool (KLA-2360, manufactured by KLA-Tencor Corporation). The cases of a bridge formation between patterns, a collapsed pattern and an incomplete pattern shape were regarded as a defect. The evaluation criteria are as follows.
(66) A: number of defects is equal with or more than 0 and less than 50
(67) B: number of defects is not less than 50 and less than 100
(68) C: number of defects is not less than 100
(69) The results obtained were as shown in Table 3.
(70) TABLE-US-00003 TABLE 3 Size Number Pattern reduction of shape rate defects Top/bottom Size reduction No. of ratio Eva. rate Eva. defects Eva. Ex. 1 >0.8 A 25.7 A 22 A Ex. 2 >0.8 A 18.3 A 23 A Ex. 3 >0.8 A 13.3 B 28 A Ex. 4 0.7 B 29.3 A 68 B Comp. 0.6 C 12.3 B 41 A Ex. 1 Comp. 0.6 C 6.7 C 37 A Ex. 2 Comp. 0.6 C 13.0 B 31 A Ex. 3 Comp. 0.5 C 8.3 C 36 A Ex. 4 Comp. 0.5 C 26.7 A 250 C Ex. 5 Comp. 0.6 C 12.3 B 34 A Ex. 6 Comp. 0.6 C 13.0 B 216 C Ex. 7 Comp. 0.5 C 17.3 A 168 C Ex. 8
EXPLANATION OF SYMBOLS
(71) 1. Substrate 2. Resist pattern 3. Composition layer 4. Insolubilized layer 5. Shrink layer 6. Molecules in the resist 7. Molecules of the composition according to the present invention