Nozzle arrangement of a cleaning device for cleaning a surface
10856715 ยท 2020-12-08
Assignee
Inventors
- Johannes Tseard Van der Kooi (Eindhoven, NL)
- Britt Roumen (Eindhoven, NL)
- PIETER KINGMA (EINDHOVEN, NL)
- Matthijs Hendrikus Lubbers (Eindhoven, NL)
Cpc classification
A47L7/0009
HUMAN NECESSITIES
A47L11/4088
HUMAN NECESSITIES
International classification
A47L11/40
HUMAN NECESSITIES
Abstract
The present invention relates to a nozzle arrangement (10) of a cleaning device (100) for cleaning a surface (20), comprising: a nozzle housing (28); a rotating brush (12) that is rotatable about a brush axis (14) and comprises a substantially cylindrical core element (52) with flexible brush elements (16) that are arranged on a circumferential surface (56) of the core element (52), wherein said brush elements (16) are configured to contact the surface to be cleaned (20) and pick up dirt and liquid particles (22, 24) from the surface to be cleaned (20) during a rotation of the rotating brush (12); a drive for driving the rotating brush (12); a liquid supplying arrangement (58) for supplying a cleansing liquid (68) to the rotating brush (12); a wiping element (32) for wiping dirt and liquid particles (22, 24) across or off the surface to be cleaned (20), wherein said wiping element (32) extends along a longitudinal direction (48), which is arranged substantially parallel to the brush axis (14), and wherein said wiping element (32) is arranged on a first longitudinal side (27) of the rotating brush (12) where the brush elements (16) enter the nozzle housing (28) during the rotation of the rotating brush (12); andat least one side sealing element (62a, b) for sealing a lateral side (82a, b) of the nozzle housing (28), wherein the at least one side sealing element (62a, b) is spaced apart from a transverse side (80a, b) of the core element (52) that is transverse to the circumferential surface (56) of the core element (52), such that a gap (84a, b) is defined between said transverse side (80a, b) of the core element (52) and the at least one side sealing element (62a, b); wherein the liquid supplying arrangement (58) is configured to also supply cleaning liquid (68) to said gap (84a, b).
Claims
1. A nozzle arrangement for a cleaning device for cleaning a surface, said nozzle arrangement comprising: a nozzle housing having an opening defined by a plurality of sides; a single brush mounted in the nozzle housing and arranged to be rotated about a brush axis, said brush comprising a substantially cylindrical hollow core element having a plurality of distributed liquid-passage openings formed through a circumferential wall thereof and supporting a continuous array of flexible brush elements extending radially from a circumferential surface of the core element, said brush elements being arranged to extend through the nozzle housing opening to contact the surface to be cleaned and to pick up dirt particles and liquid from said surface during rotation of the brush; a first one of said sides extending in a longitudinal direction substantially parallel to the brush axis, said first side being located where the brush elements leave the nozzle housing during rotation of the brush and projecting so as to contact ends of the brush elements during said rotation; a wiping element for moving the dirt particles and liquid along the surface to be cleaned during movement of the cleaning device, said wiping element being arranged on a second longitudinally extending one of the sides defining the nozzle housing opening where the brush elements re-enter the nozzle housing during rotation of the brush, said second side being spaced apart from said re-entering brush elements to define a suction inlet for vacuuming the dirt particles and liquid from the surface to be cleaned; at least one side-sealing element arranged for at least partially sealing a first lateral one of the sides defining the nozzle housing opening, said at least one side-sealing element being spaced apart from an end of the core element such that a gap is formed between said end of the core element and said at least one side-sealing element; and a liquid supply arrangement configured to supply cleansing liquid into the cylindrical core element for passage through the plurality of distributed liquid-passage openings in said core element to wet the flexible brush elements and from at least one opening facing the at least one side-sealing element and aimed to direct cleansing fluid into said gap.
2. A nozzle arrangement as claimed in claim 1 where said wiping element comprises a squeegee.
3. A nozzle arrangement as claimed in claim 1 where the at least one side-sealing element includes a first side-sealing element for at least partially sealing the first lateral one of the sides defining the nozzle housing opening and a second side-sealing element for at least partially sealing a second lateral one of the sides defining the nozzle housing opening; where said first side-sealing element is spaced apart from a first end of the core element such that a first gap is formed between said first end of the core element and the first side-sealing element; where said second side-sealing element is spaced apart from a second end of the core element such that a second gap is formed between said second end of the core element and the second side-sealing element; and where the openings in the core element include first and second openings adjacent to said first and said second gaps to wet the surface to be cleaned in respective areas defined by said first and second gaps.
4. A nozzle arrangement as claimed in claim 1 where the liquid supply arrangement is configured to supply the cleansing liquid through the collective openings in the cylindrical core element at a maximum flow rate of 60 ml per minute and through the at least one opening facing the at least one side-sealing element at a maximum flow rate of 10 ml per minute.
5. A nozzle arrangement as claimed in claim 1 where the at least one side-sealing element is spring-loaded by means of a spring element in order to push said at least one side-sealing element against the surface to be cleaned.
6. A nozzle arrangement as claimed in claim 1 where the at least one side-sealing element comprises a brush with a plurality of bristles.
7. A nozzle arrangement as claimed in claim 1 where at least a first part of said at least one side-sealing element is arranged substantially perpendicularly to the brush axis.
8. A nozzle arrangement as claimed in claim 7 where a distance between the first part of the at least one side-sealing element and a lateral side of the wiping element that is transverse to the longitudinal direction is smaller than 5 mm.
9. A nozzle arrangement as claimed in claim 1 where a length of the at least one side-sealing element is equal to or larger than a distance between a section of the wiping element that has a maximum distance to the first side and a contact position where the first side contacts the brush.
10. A nozzle arrangement as claimed in claim 1 where a distance between the at least one side-sealing element and a lateral side of the first side that is transverse to the longitudinal direction is smaller than 5 mm.
11. A nozzle arrangement as claimed in claim 7 where a distance between the first part of the at least one side-sealing element and a lateral side of the wiping element that is transverse to the longitudinal direction is smaller than 2 mm.
12. A nozzle arrangement as claimed in claim 1 where a distance between the at least one side-sealing element and a lateral side of the first side that is transverse to the longitudinal direction is smaller than 3 mm.
13. A nozzle arrangement as claimed in claim 1 where the centrifugal force developed is sufficient to effect spraying of the cleansing liquid through the distributed liquid-passage openings in the core element.
14. A nozzle arrangement as claimed in claim 1 where the brush elements have a continuous minimum packing density of 30 tufts of brush elements per cm.sup.2.
15. A cleaning device for cleaning a surface, said cleaning device comprising: a nozzle arrangement including: a nozzle housing having an opening defined by a plurality of sides; a single brush mounted in the nozzle housing and arranged to be rotated about a brush axis, said brush comprising a substantially cylindrical hollow core element having a plurality of distributed liquid-passage openings formed through a circumferential wall thereof and supporting a continuous array of flexible brush elements extending radially from a circumferential surface of the core element, said brush elements being arranged to extend through the nozzle housing opening to contact the surface to be cleaned and pick up dirt particles and liquid from said surface during rotation of the brush; a first one of said sides extending in a longitudinal direction substantially parallel to the brush axis, said first side being located where the brush elements leave the nozzle housing during rotation of the brush and projecting so as to contact ends of the brush elements during said rotation; a wiping element for moving the dirt particles and liquid along the surface to be cleaned during movement of the cleaning device, said wiping element being arranged on a second longitudinally extending one of the sides defining the nozzle housing opening where the brush elements re-enter the nozzle housing during rotation of the brush, said second side being spaced apart from said re-entering brush elements to define a suction inlet for vacuuming the dirt particles and liquid from the surface to be cleaned; at least one side-sealing element arranged for at least partially sealing a first lateral one of the sides defining the nozzle housing opening, said at least one side-sealing element being spaced apart from an end of the core element such that a gap is formed between said end of the core element and said at least one side-sealing element; and a liquid supply arrangement configured to supply cleansing liquid into the cylindrical core element for passage through the plurality of distributed liquid-passage openings in said core element to wet the flexible brush elements and from at least one opening facing the at least one side-sealing element and aimed to direct cleansing fluid into said gap; a drive apparatus for rotating the brush; and a vacuum aggregate coupled to the nozzle housing opening for generating an under-pressure in a suction-area between the nozzle housing and the brush.
16. A cleaning device as claimed in claim 15 where a linear mass density of a plurality of the brush elements is, at least at tip portions of the brush elements, lower than 150 g per 10 km and where the drive apparatus is adapted to realize a centrifugal acceleration at the tip portions, during a dirt release period when the brush elements are free from contact with the surface, of at least 3,000 m/s.sup.2.
17. A cleaning device as claimed in claim 15 where the vacuum aggregate is configured to generate, in a suction area between the nozzle housing, the brush and the wiping element, an under-pressure in one of: a range of 3 to 70 mbar; a range of 4 to 50 mbar; and a range of 5 to 30 mbar.
18. A cleaning device as claimed in claim 15 where the centrifugal force developed is sufficient to effect spraying of the cleansing liquid through the distributed liquid-passage openings in the core element.
19. A cleaning device as claimed in claim 15 where the brush elements have a continuous minimum packing density of 30 tufts of brush elements per cm.sup.2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects of the invention will be apparent from and elucidated with reference to the embodiment(s) described hereinafter. In the following drawings
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DETAILED DESCRIPTION OF THE INVENTION
(15)
(16) Further, the nozzle arrangement 10 comprises a drive, e.g. a motor (not shown), for driving the rotating brush 12 in a predetermined direction of rotation 26. Said drive is preferably adapted to realize a centrifugal acceleration at the tip portions 18 of the brush elements 16 which is, in particular during a dirt release period when the brush elements 16 are free from contact to the surface 20 during the rotation of the brush 12, at least 3,000 m/s.sup.2.
(17) The rotating brush 12 is at least partly surrounded by a nozzle housing 28. The arrangement of the rotating brush 12 within the nozzle housing 28 is preferably chosen such that the rotating brush 12 at least partially protrudes from a bottom side 30 of the nozzle housing 28. During use of the device 100, the bottom side 30 of the nozzle housing 28 faces towards the surface to be cleaned 20.
(18) Also attached to said bottom side 30 of the nozzle housing 28 is a squeegee element 32. This squeegee element 32 is arranged such that it contacts the surface to be cleaned 20 during the use of the device 100. The squeegee is used as a kind of wiper for wiping dirt and/or liquid particles 22, 24 across or off the surface 20 when the nozzle 10 is moved. The squeegee 32 extends substantially parallel to the brush axis 14 and is arranged on a first longitudinal side 27 of the rotating brush 12 where the brush elements 16 enter the nozzle housing 28 during the rotation of the brush 12. The nozzle housing 28, the squeegee 32 and the rotating brush 12 together define a suction area 34, which is located within the nozzle housing 28. It is to be noted that the suction area 34, in the meaning of the present invention, not only denotes the area between the rotating brush 12, the squeegee 32 and the nozzle housing 28, but also denotes the space between the brush elements 16 for the time during the rotation of the brush 12, in which the brush elements 16 are inside the nozzle housing 28. The suction area 34 denotes as well an area that is defined between the squeegee 32 and the rotating brush 12. The latter area will be in the following also denoted as suction inlet 36, which opens into the suction area 34.
(19) By means of a vacuum aggregate 38, which is in these figures only shown in a schematic way, an under-pressure is generated in the suction area 34 for ingesting dirt and liquid particles 22, 24 that have been encountered and collected by the brush 12 and the squeegee 32. Said under-pressure preferably ranges between 3 and 70 mbar, more preferably between 4 and 50 mbar, most preferably between 5 and 30 mbar. This under-pressure is, compared to regular vacuum cleaners which apply an under-pressure of around 70 mbar, quite low. However, due to the properties of the rotating brush 12, which will be explained further below, very good cleaning results may already be realized in the above-mentioned pressure ranges. Thus, also smaller vacuum aggregates 38 may be used. This increases the freedom in the selection of the vacuum pump.
(20) During the rotation of the rotating brush 12 dirt and/or liquid particles 22, 24 will be encountered on the surface 20 and either launched towards the inside of the nozzle housing 28 or against the squeegee 32. If the particles 22, 24 are launched against the squeegee 32 they will get reflected therefrom. These reflected particles 22, 24 will again reach the brush 12 and get launched again. In this way the particles 22, 24 bounce forth and back between the brush 12 and the squeegee 32 in an more or less zigzag-wise manner after they are finally ingested by the vacuum aggregate 38. Some of the dirt and/or liquid particles 22, 24 will however get launched from the surface 20 in such a flat manner that they will be resprayed back onto the surface 20 in the area between the brush 12 and the squeegee 32. Since the squeegee 32 acts as a kind of wiper, these particles 22, 24 will not get launched out of the nozzle housing 28 again. Due to the under-pressure that is applied by the vacuum aggregate 38 these re-sprayed particles 22, 24 will then also be ingested by the vacuum aggregate 38.
(21) The squeegee element 32 is adapted to flex/flip around its longitudinal direction 48 between an open and a closed position depending on the movement direction 40 of the nozzle 10. It thereto comprises a flexible rubber lip 46 that is preferably made of polyurethane. The rubber lip 46 is at its fixed end 31 fixed to the bottom side 30 of the housing 28 (see e.g.
(22) In order to guarantee good cleaning results in a backward stroke of the nozzle 10 (shown in
(23) If the nozzle 10 is moved in a forward stroke (shown in
(24) On the other hand, the squeegee 32 is arranged in its open position when the nozzle 10 is moved in a backward stroke (shown in
(25) If the squeegee 32 was not able to switch to that open position in the backward stroke, only very small dirt particles 22 would be able to reach the suction inlet 36, while most of the dirt and/or liquid particles 22, 24 would be entangled by the squeegee 32 and pushed across the surface 20 without being able to enter the suction inlet 36. This would of course result in a poor cleaning and drying effect.
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(27) As it can be seen from
(28) On the other hand, the squeegee 32 needs to be in its closed position when the nozzle is according to this embodiment moved in the backward direction as shown in
(29) Enlarged schematic views of the squeegee 32 are shown in
(30) The studs 50 that are arranged near the free end 33 of the rubber lip 46, where the squeegee 32 is intended to touch the surface 20, are adapted to at least partly lift the rubber lip 46 from the surface 20, when the nozzle 10 is moved on the surface 20 in the backward direction 40 (as shown e.g. in
(31) A further feature of the nozzle arrangement 10 according to the present invention may be seen in
(32) The spoiler 42 has the function to prevent an unwanted blowing effect of the brush 12 at the second longitudinal side 29 of the rotating brush 12. Without said spoiler 42 the brush 12 would act as a kind of gear pump which pumps air from the inside of the nozzle housing 28 to the outside. This blowing effect would cause dirt and/or liquid particles 22, 24 to be blown away, so that they could not be encountered anymore by the rotating brush 12. The spoiler 42 is configured to press the brush elements 16 together and to bend them as soon as they hit against the spoiler 42. In this way air, which is present in the space between the brush elements 16, is pushed out of said space. The unwanted blowing effect of the rotating brush 12 may thereby be prevented in an efficient way.
(33) The spoiler 42 also at least partly restricts air from getting sucked into the nozzle housing 28 at the second longitudinal side 29 of the brush 12. The spoiler 42 therefore also serves as a flow equalizer. It facilitates a constant flow rate of air entering the second longitudinal side 29 of the nozzle housing 28. This constant flow rate is especially important, since the squeegee element 32 flips depending on the movement direction 40 of the nozzle 10 between an open and a closed position and thereby causes a different flow rate depending on the movement direction 40 of the nozzle 10.
(34) As illustrated in
(35) The cleansing liquid 68 may be supplied to the hollow core element 52, wherein, during the rotation of the rotating brush 12, the cleansing liquid 68 leaves the hollow core 52 via the plurality of openings 74. The brush elements 16 are thereby wetted. In this way, the cleansing liquid 68 also drizzles or falls on the surface 20 to be cleaned. The surface 20 is thereby wetted as well with the cleansing liquid 68. This especially enhances the adherence of the dirt particles 22 to the brush element 16 and therefore improves the ability to remove stains from the surface 20.
(36) Due to the high rotational speeds with which the rotating brush 12 is driven the cleansing liquid 68 will spray out of the openings 74 in the form of a cloud of mist. This serves for a very uniform distribution of the cleansing liquid 68 over the length of the rotating brush 12.
(37) In contrast to state of the art wet cleaning appliances the cleansing liquid 68 is however not only supplied radially outwards from the cylindrical core element 52 but also out of the transverse sides 80a, b (short sides of the core element 52) as illustrated in
(38) Supplying the cleansing liquid 68 also to the transverse sides 80a, b of the rotating brush 12 enables to wet the floor 20 over the whole width of the nozzle 10. Especially when cleaning corners or cleaning along plinths, this has shown to be a major advantage. Most of the prior art wet cleaning devices do not enable to wet the floor over the whole width of the nozzle. The reason for that is that cleansing liquid is usually only supplied to the rotating brush, such that the cleaned and wetted area on the floor is determined by the length of the rotating brush. Since the nozzle housing is in most of the prior art devices larger than the rotating brush, the wetted/cleaned area is in all of these cases smaller than the nozzle housing. During use of such devices there will be thus always a small strip left over on the lateral sides of the nozzle housing which is not wetted.
(39) This problem is solved according to the present invention by spraying the cleansing liquid 68 also to the transverse sides 80a, b of the rotating brush 12. This enables a continuous wetness distribution over the whole width of the nozzle 10, without the occurrence of any non-wetted stripes.
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(41) As it can be seen in these figures two side sealing elements, a first side sealing element 62a and a second side sealing element 62b, are arranged on the lateral sides 82a, b (short sides) of the nozzle housing 28. These side sealing elements 62a, b are configured to seal the lateral sides 82a, b of the nozzle housing 28. The side sealing elements 62a, b on the one hand prevent an air leakage on the lateral sides 82a, b of the nozzle housing 28 that could impede the under-pressure which is generated by the vacuum aggregate 38. Such an air leakage would produce an airstream that is oriented substantially perpendicular to the transverse sides 80a, b of the core element 52 (i.e. along the longitudinal direction 48). Without the at least one side sealing element 62a, b cleansing liquid 68, which is sprayed to the lateral sides of the rotating brush 12, would maybe not even reach the floor 20, but get forced inwards into the nozzle 10 towards the rotating brush 12 by means of the resulting airstream. On the other hand these side sealing elements 62a, b prevent the cleansing liquid 68 from getting sprayed out of the lateral sides 82a, b of the nozzle housing 28.
(42) The first side sealing element 62a is spaced apart from the first transverse side 80a of the core element 52, such that a gap 84a (herein denoted as first gap) is defined between the first transverse side 80a of the core element 52 and the first side sealing element 62a. Similarly is the second side sealing element 62b spaced apart from the second transverse side 80b of the core element 52, such that on the opposite side a similar gap 84b (herein denoted as second gap) occurs between the second transverse side 80b of the core element 52 and the second side sealing element 62b. The cleansing liquid 68 is sprayed into the gaps 84a, b through the above-mentioned second openings 74b that are provided on the transverse sides 80a, b of the core element 52.
(43) A first part 86a, b of each of the two side sealing elements 62a, b is preferably arranged substantially perpendicular to the brush axis 14, i.e. parallel to the transverse sides 80a, b of the rotating brush 12 (see
(44) In order to seal the whole lateral sides 82a, b of the nozzle housing 28 each of the side sealing elements 62a, b preferably at least extends between the squeegee 32 and the point where the spoiler 42 contacts the rotating brush 12 (see
(45) The side sealing elements 62a, b may touch the lateral sides of the spoiler 42 and the squeegee 32. A contact between the side sealing elements 62a, b and the spoiler 42 or the squeegee 32 could however impede the function of the spoiler 42 or the squeegee 32, respectively. On the other hand, there should not be a too large gap between the side sealing elements 62a, b and the spoiler 42 or the squeegee 32, respectively, since this would create a too large air leakage that could then impede the under-pressure that is generated within the nozzle housing 28.
(46) It is therefore preferred that a distance d.sub.1 between the first part 86a, b of the side sealing elements 62a, b and the respective lateral sides of the squeegee 32 is smaller than 5 mm, preferably smaller than 2 mm. It is also preferred that a distance d.sub.2 between the side sealing elements 62a, b and the respective lateral sides of the spoiler 42 is smaller than 5 mm, preferably smaller than 3 mm.
(47) Different materials are generally conceivable for the side sealing elements 62a, b. Exemplary materials are rubber and plastic. It has however shown that the function of the side sealing elements 62a, b may be improved if these side sealing elements 62a, b are realized as brushes 88a, b (see e.g.
(48) Such brushes 88a, b have shown a sealing effect that is sufficient to seal the lateral sides 82a, b of the nozzle housing 28. In contrast to a rubber or plastic lip these brushes 88a, b have a significant advantage. Since some of the cleansing liquid 68 is sprayed into the gaps 84a, b, a small amount of cleansing liquid 68 will also reach the side brushes 88a, b. Due to capillary effects these amounts of cleansing liquid 68 may enter the side brushes 88a, b and get adhered at the bristles 90. By leaving the bristles 90 towards the floor a small amount of cleansing liquid 68 will also be supplied to the floor 20 under the side brushes 88a, b. This small amount of cleansing liquid 68 shows on the floor a nice fading between the wet area inside the nozzle housing 28 and the dry area outside the nozzle housing 28. Stripes, as they occur when using a rubber or plastic side sealing element 62a, b, do not occur on the floor 20.
(49) A further advantage of the usage of brushes 88a, b as side sealing elements 62a, b is their self-cleaning effect. As explained above, a constant amount of cleansing liquid 68 will get adhered to the bristles 90. Due to the applied under-pressure within the nozzle housing 28 an air flow occurs in-between the bristles 90 that sucks some cleansing liquid 68 out of the brushes 88a, b again. This sucked-out cleansing liquid 68 will also pull out dirt particles 22 that adhere to the bristles 90 of the side brushes 88a, b.
(50) A further positive effect of the usage of such brushes 88a, b as side sealing elements 62a, b is the scrubbing and cleaning behavior of such brushes 88a, b. The brushes 88a, b will also brush the floor 20 with cleansing liquid 68 in order to remove stains on the floor 20.
(51) A still further feature of the nozzle arrangement 10 according to the present invention may be seen in
(52) The above-mentioned arrangement in summary enables to wet the floor 20 over the whole width of the nozzle 10. In order to receive a fairly uniform distribution of the cleansing liquid 68 on the floor 20, the openings 74a, b are preferred to be equally distributed over the core element 52 of the rotating brush 12. In a preferred embodiment of the present invention the total flow rate per minute that leaves through all of the first openings 74a together is at maximum 60 ml per minute. In order to spray an equal amount of cleansing liquid 68 into the gaps 84a, b, the cleansing liquid 68 preferably leaves each of the second openings 74b at a maximum flow rate of 10 ml per minute. A maximum flow rate of 30 ml per minute through the first openings 74a and of 5 ml per minute through each of the second openings 74b is even more preferred.
(53) In the following, further properties of the rotating brush 12 and the rotational speed with which the brush 12 is driven shall be presented. The rotating brush 12 preferably has a diameter which is in a range of 20 to 80 mm, and the driving may be capable of rotating the brush 12 at an angular velocity which is at least 3,000 revolutions per minute, preferably at an angular velocity around 6,000 rpm and above. A width of the rotating brush 12, i.e. a dimension of the brush 12 in a direction in which the rotation axis 14 of the rotating brush 12 is extending, may be in an order of 25 cm, for example.
(54) On an exterior surface of the core element 52 of the rotating brush 12, tufts 54 are provided. Each tuft 54 comprises hundreds of fiber elements, which are referred to as brush elements 16. For example, the brush elements 16 are made of polyester or nylon with a diameter in an order of about 10 micrometers, and with a Dtex value which is lower than 150 g per 10 km. A packing density of the brush elements 16 may be at least 30 tufts 54 per cm.sup.2 on the exterior surface of the core element 52 of the brush 12.
(55) The brush elements 16 may be arranged rather chaotically, i.e. not at fixed mutual distances. Furthermore, it shall be noted that an exterior surface 56 of the brush elements 16 may be uneven, which enhances the capability of the brush elements 16 to catch liquid droplets 24 and dirt particles 22. In particular, the brush elements 16 may be so-called microfibers, which do not have a smooth and more or less circular circumference, but which have a rugged and more or less star-shaped circumference with notches and grooves. The brush elements 16 do not need to be identical, but preferably the linear mass density of a majority of a total number of the brush elements 16 of the rotating brush 12 meets the requirement of being lower than 150 g per 10 km, at least at tip portions 18.
(56) By means of the rotating brush 12, in particular by means of the brush elements 16 of the rotating brush 12, dirt particles 22 and liquid 24 are picked up from the surface 20, and are transported to a collecting position inside the cleaning device 100.
(57) Due to the rotation of the brush 12, a moment occurs at which a first contact with the surface 20 is realized at a first position. The extent of contact is increased until the brush elements 16 are bent in such a way that the tip portions 18 of the brush elements 16 are in contact with the surface 20. The tip portions 18 as mentioned slide across the surface 20 and encounter dirt particles 22 and liquid 24 in the process, wherein an encounter may lead to a situation in which a quantity of liquid 24 and/or a dirt particles 22 are moved away from the surface 20 to be cleaned and are taken along by the brush elements 16 on the basis of adhesion forces. In the process, the brush elements 16 may act more or less like a whip for catching and dragging particles 22, 24, which is force-closed and capable of holding on to a particle 22, 24 on the basis of a functioning which is comparable to the functioning of a band brake. Furthermore, the liquid 24 which is picked up may pull a bit of liquid with it, wherein a line of liquid is left in the air, which is moving away from the surface 20. The occurring accelerations at the tip portions 18 of the brush elements 16 cause the dirt particles 22 and liquid droplets 24 to be automatically released from the rotating brush 12, when the brush elements loose contact from the floor 20 during their rotation. Since not all dirt particles 22 and liquid droplets 24 may be directly ingested by the vacuum aggregate 38, a small amount of dirt and liquid will be flung back onto the surface 20 in the area where the brush elements 16 loose the contact from the surface 20. However, this effect of re-spraying the surface 20 is overcome by the squeegee element 32 which collects this re-sprayed liquid and dirt by acting as kind of wiper (in the closed position, in the forward stroke), so that the remaining liquid 24 and dirt 22 may then be ingested due to the applied under-pressure. Therefore, only a small amount of liquid and dirt particles 22, 24 leaves the nozzle 10 behind the squeegee 32. As mentioned-above, said rest amount of water and dirt is similar to the amount of water and dirt that is left on the floor 20 by the rotating brush 12 if the nozzle 10 performs a backward stroke.
(58) Due to the chosen technical parameters the brush elements 16 have a gentle scrubbing effect on the surface 20, which contributes to counteracting adhesion of liquid 24 and dirt particles 22 to the surface 20.
(59) As the brush 12 rotates, the movement of the brush elements 16 over the surface 20 continues until a moment occurs at which contact is eventually lost. When there is no longer a situation of contact, the brush elements 16 are urged to assume an original, outstretched condition under the influence of centrifugal forces which are acting on the brush elements 16 as a result of the rotation of the brush 12. As the brush elements 16 are bent at the time that there is an urge to assume the outstretched condition again, an additional, outstretching acceleration is present at the tip portions 18 of the brush elements 16, wherein the brush elements 16 swish from the bent condition to the outstretched condition, wherein the movement of the brush elements 16 is comparable to a whip which is swished. The acceleration at the tip portions 18 at the time the brush elements 16 have almost assumed the outstretched condition again meets a requirement of being at least 3,000 msec.sup.2.
(60) Under the influence of the forces acting at the tip portions 18 of the brush elements 16, the quantities of dirt particles 22 and liquid 24 are expelled from the brush elements 16, as these forces are considerably higher than the adhesion forces. Hence, the liquid 24 and the dirt particles 22 are forced to fly away in a direction which faces away from the surface 20. The most part of the liquid 24 and the dirt particles 22 is then ingested by the vacuum aggregate. By means of the squeegee element 32 and the under-pressure generated in the suction area 34, as explained above, it is ensured that also most parts of the remaining liquid 24 and the dirt 22, that is sprayed back from the rotating brush 12 to the surface 20, is collected and then also ingested.
(61) Under the influence of the acceleration, the liquid 24 may be expelled in small droplets. This is advantageous for further separation processes such as performed by the vacuum fan aggregate 38, in particular the centrifugal fan of the vacuum aggregate 38, which serves as a rotatable air-dirt separator. It is noted that suction forces such as the forces exerted by the centrifugal fan do not play a role in the above-described process of picking up liquid and dirt by means of brush elements 16. However, these suction forces are necessary for picking up the dirt and liquid that has been collected by the squeegee.
(62) Besides the functioning of each of the brush elements 16, as described in the foregoing, another effect which contributes to the process of picking up dirt particles 22 and liquid 24 may occur, namely a capillary effect between the brush elements 16. In this respect, the rotating brush 12 with the brush elements 16 is comparable to a brush 12 which is dipped in a quantity of paint, wherein paint is absorbed by the brush 12 on the basis of capillary forces.
(63) It appears from the foregoing that the rotating brush 12 according to the present invention has the following properties:
(64) the soft tufts 54 with the flexible brush elements 16 will be stretched out by centrifugal forces during the contact-free part of a revolution of the brush 12;
(65) it is possible to have a perfect fit between the brush 12 and the surface 20 to be cleaned, since the soft tufts 54 will bend whenever they touch the surface 20, and straighten out whenever possible under the influence of centrifugal forces;
(66) the brush 12 constantly cleans itself, due to sufficiently high acceleration forces, which ensures a constant cleaning result;
(67) heat generation between the surface 20 and the brush 12 is minimal, because of a very low bending stiffness of the tufts 54;
(68) a very even pick-up of liquid from the surface 20 and a very even overall cleaning result can be realized, even if creases or dents are present in the surface 20, on the basis of the fact that the liquid 24 is picked up by the tufts 54 and not by an airflow as in many conventional devices; and
(69) dirt 22 is removed from the surface 20 in a gentle yet effective way, by means of the tufts 54, wherein a most efficient use of energy can be realized on the basis of the low stiffness of the brush elements 16.
(70) On the basis of the relatively low value of the linear mass density, it may be so that the brush elements 16 have very low bending stiffness, and, when packed in tufts 54, are not capable of remaining in their original shape. In conventional brushes, the brush elements spring back once released. However, the brush elements 16 having the very low bending stiffness as mentioned will not do that, since the elastic forces are so small that they cannot exceed internal friction forces which are present between the individual brush elements 16. Hence, the tufts 54 will remain crushed after deformation, and will only stretch out when the brush 12 is rotating.
(71) In comparison with conventional devices comprising hard brushes (agitators) for contacting a surface to be cleaned, the brush 12 which is used according to the present invention is capable of realizing cleaning results which are significantly better, due to the working principle according to which brush elements 16 are used for picking up liquid 24 and dirt 22 and taking the liquid 24 and the dirt 22 away from the surface 20 to be cleaned, wherein the liquid 24 and the dirt 22 are flung away by the brush elements 16 before they contact the surface 20 again in a next round. The microfiber hairs that are used as brush elements 16 also have the advantage that the hairs serve as a flow restriction when passing the restriction element 27. The brush 12 therefore shows a very good sealing effect. Stiff hairs of an agitator or adjutator could instead not do so.
(72)
(73) In the nozzle housing 28, means such as wheels (not shown) are arranged for keeping the rotation axis 14 of the brush 12 at a predetermined distance from the surface 20 to be cleaned.
(74) As already explained above, the squeegee element 32 is preferably spaced apart from the brush 12 and attached to the bottom side 30 of the nozzle housing 28. In some embodiments the squeegee 32 may also be at least partly in contact with the brush 12. It extends substantially parallel to the brush axis 14, thereby defining a suction area 34 within the nozzle housing 28 in between the squeegee element 32 and the brush 12, which suction area 34 has a suction inlet 36 which is located at the bottom side 30 of the nozzle housing 28 facing the surface 20 to be cleaned.
(75) The cleaning device 100 is furthermore preferably provided with the following components:
(76) a handle 64 which allows for easy manipulation of the cleaning device 100 by a user;
(77) the reservoir 66 for containing the cleansing liquid 68 such as water;
(78) a debris collecting container 70 for receiving liquid 24 and dirt particles 22 picked up from the surface 20 to be cleaned;
(79) a flow channel in the form of, for example, a hollow tube 72, connecting the debris collecting container 70 to the suction area 34, which suction area 34 constitutes the suction inlet 36 on the bottom side 30 of the nozzle 10. It has to be noted that, in the meaning of the present invention the flow channel including the hollow tube 72 may also be denoted as suction area 34 in which the above mentioned under-pressure is applied by the vacuum aggregate 38; and
(80) the vacuum fan aggregate 38 comprising a centrifugal fan 38, arranged at a side of the debris collecting chamber 70 which is opposite to the side where the tube 72 is arranged.
(81) For sake of completeness, it is noted that within the scope of the present invention, other and/or additional constructional details are possible. For example, an element may be provided for deflecting the debris 22, 24 that is flung upwards, so that the debris 22, 24 first undergoes a deflection before it eventually reaches the debris collecting chamber 70. Also, the vacuum fan aggregate 38 may be arranged at another side of the debris collecting chamber 70 than the side which is opposite to the side where the tube 72 is arranged.
(82) The technical parameters of the rotating brush 12, the brush elements 16 and the drive result from experiments which have been performed in the context of the present invention.
(83) In the following, one of the experiments and the results of the experiment will be described. The tested brushes were equipped with different types of fiber materials used for the brush elements 16, including relatively thick fibers and relatively thin fibers. Furthermore, the packing density as well as the Dtex values have been varied. The particulars of the various brushes are given in the following table.
(84) TABLE-US-00001 packing density fibers fiber (# tufts/ per Dtex value fiber length fiber cm.sup.2) tuft (g/10 km) material (mm) appearance brush 1 160 9 113.5 nylon 10 springy, straight brush 2 25 35 31.0 nylon 11 fairly hard, curled brush 3 40 90 16.1 11 very soft, twined brush 4 50 798 0.8 polyester 11 very soft, twined
(85) The experiment includes rotating the brush under similar conditions and assessing cleaning results, wear, and power to the surface 20 subjected to treatment with the brush 12. This provides an indication of heat generation on the surface 20. The outcome of the experiment is reflected in the following table, wherein a mark 5 is used for indicating the best results, and lower marks are used for indicating poorer results.
(86) TABLE-US-00002 stain removal water pick-up wear power to the surface Brush 1 5 3 3 3 Brush 2 5 3 1 4 Brush 3 5 4 4 5 Brush 4 5 5 5 5
(87) Among other things, the experiment proves that it is possible to have brush elements 16 with a linear mass density in a range of 100 to 150 g per 10 km, and to obtain useful cleaning results, although it appears that the water pick-up, the wear behavior and the power consumption are not so good. It is concluded that an appropriate limit value for the linear mass density is 150 g per 10 km. However, it is clear that with a much lower linear mass density, the cleaning results and all other results are very good. Therefore, it is preferred to apply lower limit values, such as 125 g per 10 km, 50 g per 10 km, 20 g per 10 km, or even 5 g per 10 km. With values in the latter order, it is ensured that cleaning results are excellent, water pick-up is optimal, wear is minimal, and power consumption and heat generation on the surface 20 are sufficiently low.
(88) It is noted that the minimum value of 3,000 msec.sup.2 in respect of the acceleration which is prevailing at tips 18 of the brush elements 16 during some time per revolution of the brush 12, in particular some time during a dirt release period, in which there is no contact between the brush elements 16 and the surface 20, is supported by results of experiments which have been performed in the context of the present invention.
(89) In the following, one of the experiments and the results of the experiment will be described. The following conditions are applicable to the experiment:
(90) 1) A brush 12 having a diameter of 46 mm, a width of approximately 12 cm, and polyester brush elements 16 with a linear mass density of about 0.8 g per 10 km, arranged in tufts 54 of about 800 brush elements 16, with approximately 50 tufts 54 per cm.sup.2, is mounted on a motor shaft.
(91) 2) The weight of the assembly of the brush 12 and the motor is determined.
(92) 3) The power supply of the motor is connected to a timer for stopping the motor after a period of operation of 1 second or a period of operation of 4 seconds.
(93) 4) The brush 12 is immersed in water, so that the brush 12 is completely saturated with the water. It is noted that the brush 12 which is used appears to be capable of absorbing a total weight of water of approximately 70 g.
(94) 5) The brush 12 is rotated at an angular velocity of 1,950 revolutions per minute, and is stopped after 1 second or 4 seconds.
(95) 6) The weight of the assembly of the brush 12 and the motor is determined, and the difference with respect to the dry weight, which is determined under step 2), is calculated.
(96) 7) Steps 4) to 6) are repeated for other values of the angular velocity, in particular the values as indicated in the following table, which further contains values of the weight of the water still present in the rotating brush 12 at the stops after 1 second and 4 seconds, and values of the associated centrifugal acceleration, which can be calculated according to the following equation:
a=(2**f).sup.2*R
in which: a=centrifugal acceleration (m/s.sup.2) f=brush frequency (Hz) R=radius of the brush 12 (m)
(97) TABLE-US-00003 weight of water weight of water centrifugal angular velocity present after 1 s present after 4 s acceleration (rpm) (g) (g) (m/s.sup.2) 1,950 8.27 7.50 959 2,480 5.70 4.57 1,551 3,080 3.70 3.11 2,393 4,280 2.52 1.97 4,620 5,540 1.95 1.35 7,741 6,830 1.72 1.14 11,765 7,910 1.48 1.00 15,780 9,140 1.34 0.94 21,069
(98) The relation which is found between the angular velocity and the weight of the water for the two different stops is depicted in the graph of
(99) A transition in the release of water by the rotating brush 12 can be found at an angular velocity of 3,500 rpm, which corresponds to a centrifugal acceleration of 3,090 ms.sup.2. For sake of illustration of this fact, the graphs of
(100) On the basis of the results of the experiment as explained in the foregoing, it may be concluded that a value of 3,000 ms.sup.2 in respect of an acceleration at tips 18 of the brush elements 16 during a contact-free period is a realistic minimum value as far as the self-cleaning capacity of brush elements 16 which meet the requirement of having a linear mass density which is lower than 150 g per 10 km, at least at tip portions 18, is concerned. A proper performance of the self-cleaning function is important for obtaining good cleaning results, as has already been explained in the foregoing.
(101) For sake of completeness, it is noted that in the cleaning device 100 according to the present invention, the centrifugal acceleration may be lower than 3,000 ms.sup.2. The reason is that the acceleration which occurs at tips 18 of the brush elements 16 when the brush elements 16 are straightened out can be expected to be higher than the normal centrifugal acceleration. The experiment shows that a minimum value of 3,000 ms.sup.2 is valid in respect of an acceleration, which is the normal, centrifugal acceleration in the case of the experiment, and which can be the higher acceleration which is caused by the specific behavior of the brush elements 16 when the dirt pick-up period has passed and there is room for straightening out in an actual cleaning device 100 according to the present invention, which leaves a possibility for the normal, centrifugal acceleration during the other periods of the rotation (e.g. the dirt pick-up period) to be lower.
(102) It will be clear to a person skilled in the art that the scope of the present invention is not limited to the examples discussed in the foregoing, but that several amendments and modifications thereof are possible without deviating from the scope of the present invention as defined in the attached claims. While the present invention has been illustrated and described in detail in the figures and the description, such illustration and description are to be considered illustrative or exemplary only, and not restrictive. The present invention is not limited to the disclosed embodiments.
(103) For sake of clarity, it is noted that a fully outstretched condition of the brush elements 16 is a condition in which the brush elements 16 are fully extending in a radial direction with respect to a rotation axis 14 of the rotating brush 12, wherein there is no bent tip portion in the brush elements 16. This condition can be realized when the rotating brush 12 is rotating at a normal operative speed, which is a speed at which the acceleration of 3,000 msec.sup.2 at the tips 18 of the brush elements 16 can be realized. It is possible for only a portion of the brush elements 16 of the rotating brush 12 to be in the fully outstretched condition, while another portion is not, due to obstructions which are encountered by the brush elements 16. Normally, the diameter D of the rotating brush 12 is determined with all of the brush elements 16 in the fully outstretched condition.
(104) The tip portions 18 of the brush elements 16 are outer portions of the brush elements 16 as seen in the radial direction, i.e. portions which are the most remote from the rotation axis 14. In particular, the tip portions 18 are the portions which are used for picking up dirt particles 22 and liquid, and which are made to slide along the surface 20 to be cleaned. In case the rotating brush 12 is indented with respect to the surface 20, a length of the tip portion is approximately the same as the indentation.
(105) While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.
(106) In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. A single element or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
(107) Any reference signs in the claims should not be construed as limiting the scope.