Fuel pump
10859049 ยท 2020-12-08
Assignee
Inventors
- Engin Erdemir (Izmir, TR)
- Benjamin P. West (Whitstable, GB)
- Gunay Cicek (Izmir, TR)
- Erol Kahraman (Izmir, TR)
Cpc classification
F02M59/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2700/1358
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2700/1364
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/361
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M59/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fuel pump includes a pump head defining a barrel in which a plunger is slidable to pressurise fuel in a pumping chamber, and a fluid-inlet path through which fuel flows in to the pumping chamber under control of an inlet valve during a plunger return stroke. The plunger causes pressurisation of the fuel in the fluid-inlet path. The fuel pump may also include a fluid-outlet path through which fuel flows out of the pumping chamber, preferably under control of an outlet valve, during a plunger pumping stroke.
Claims
1. A fuel pump comprising; a pump head defining a barrel in which a pumping plunger is slidable to pressurise fuel in a pumping chamber; and a fluid-inlet path through which fuel flows in to the pumping chamber under control of an inlet valve during a plunger return stroke; wherein the pumping plunger is configured to cause pressurisation of the fuel in the fluid-inlet path; wherein a portion of the fluid-inlet path is defined by a priming-pump chamber; wherein the fluid-inlet path comprises a fluid-inlet passage leading from the priming-pump chamber to a pumping-chamber inlet; and wherein the fluid-inlet passage is defined by the pump head.
2. The fuel pump of claim 1, wherein the priming-pump chamber is located remotely from the pumping chamber.
3. The fuel pump of claim 1, wherein the pumping plunger is associated with a priming-pump piston configured to cause pressurisation of the fuel in the priming-pump chamber.
4. The fuel pump of claim 3, where the priming-pump piston is an annular element connected to the pumping plunger.
5. The fuel pump of claim 1, wherein the fluid-inlet passage is configured to permit fuel to flow into the priming-pump chamber from a fluid-inlet gallery.
6. The fuel pump of claim 1, wherein the fluid-inlet path further comprises a fluid-supply passage configured to supply fluid of the priming-pump chamber.
7. The fuel pump of claim 6, wherein the fluid-supply passage supplies fluid directly to the priming-pump chamber.
8. The fuel pump of claim 7, wherein the fluid-supply passage includes valve means to prevent depressurisation of the priming-pump chamber therethrough.
9. The fuel pump of claim 6, wherein the fluid-supply passage supplies fluid to the priming-pump chamber indirectly via the fluid-inlet passage.
10. The fuel pump of claim 9, wherein the fluid-supply passage includes valve means to prevent depressurisation of the priming-pump chamber therethrough.
11. A fuel system comprising the fuel pump of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2) Preferred embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
(3)
(4)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(5) References in the following description to upper, lower and other terms having an implied orientation, are not intended to be limiting and refer only to the orientation of the parts shown in the accompanying drawings. Also, although the embodiments relate to a fuel pump, references will also be made to fluid which term is considered synonymous with fuel in the present context. However, it should be noted that the fuel pump of the embodiments described herein could also be used to pump fluids other than fuel.
(6) Referring to
(7) The pumping chamber 122 communicates with the fluid-outlet path 121 and a downstream outlet port 129 of the pump head 112 via an outlet valve 136 which comprises a spring-biased ball-valve member 137 in this embodiment. The outlet port 129 is substantially co-axially aligned with the outlet valve 136, the fluid-outlet path 121 and the plunger 116. The outlet valve 136 controls the flow of fuel from the pumping chamber 122 to the fluid-outlet path 121 in dependence on the fuel pressure across the valve, as would be known to the skilled person. The pump head 112 is further provided with a sealing means, which is located at an opening where the plunger 116 exits the pump head 112. The sealing means, in the form of an annular rubber seal 138 is configured to prevent fluid and air from entering or exiting the plunger barrel 114.
(8) The plunger 116 is reciprocally slidable within the plunger barrel 114 under the influence of a drive arrangement 118, which may be operated by a cam (not shown) to cause fuel pressurisation within the pumping chamber 122. The drive arrangement includes a tappet 132, which is coupled to the plunger 116 to impart drive thereto, in use, so that the plunger 116 performs a pumping cycle including a pumping stroke and a return stroke.
(9) The tappet 132 is connected to a lower part of the pump housing 112 by a return spring 134. The return spring 134 is configured to impart a downward motion on the plunger 116 by recoiling once the force of the driving cam is removed. In so doing, the tappet 132 is pushed away from the pump head 112, thereby driving the plunger 116 outwardly from the plunger barrel 114.
(10) At this point it should be noted that, in contrast to the known fuel pump described above with reference to
(11) Returning now to
(12) In the illustrated embodiment, the priming-pump chamber 123 is defined in part by an enlarged portion of the plunger barrel 114 which is located remotely from the pumping chamber 122. The priming-pump chamber 123 is closed at its bottom end by a priming-pump head 113. The priming-pump head 113 is adjacent the main pump head 112 and is positioned at an opening of the plunger barrel 114 where the plunger 116 exits the pump head 112. So, it will be appreciated that the priming-pump head 113 is a separate component in this embodiment that enables the convenient manufacture of the priming-pump chamber 123, although other configurations are possible. The priming-pump head 113 is shaped to define an annular wall 113a that provides a socket 113b which is received onto a complementary-shaped portion of the pump head 112. The priming-pump head 113 therefore mates with the pump head 112 to become an integral part of it. This mating of parts could be by way of a press fit or by way of a screw thread.
(13) The fluid-inlet path 120 comprises a fluid-supply passage 120a configured to supply low pressure fuel from the inlet port 128 to the priming-pump chamber 123. In this way, the fluid-supply passage 120a supplies fluid directly to the priming-pump chamber 123.
(14) The fluid-supply passage 120a includes a non-return valve 142 which is operable to control fuel supplied to the priming-pumping chamber 123 during the pumping stroke of the plunger 116. The non-return valve 142 prevents fuel from the priming-pump chamber 123 flowing back along the fluid-supply passage 120a and out of the pump head 112 via the inlet port 128, thereby preventing the depressurisation of the priming-pump chamber 123.
(15) In order to pressurise fuel within the priming-pump chamber 123, the plunger 116 is associated with a priming-pump piston 117. In the illustrated embodiment, the priming-pump piston 117 is an annular element, such as a collet, that encircles a point along the length of the plunger 116. It is envisaged that various materials would be suitable for the priming-pump piston 117. For example, the piston 117 could be steel of the same or similar grade to the pumping plunger 116, or it could also be a suitable engineering plastic.
(16) The priming-pump piston 117 is located at a fixed position along the plunger 116 such that, in use, the priming-pump piston 117 is positioned in the priming-pump chamber 123 and moves within it along with axial movement of the plunger 116. In this way the priming-pump piston 117 moves with the plunger 116 when it reciprocates in the barrel 114 to cause pressurisation of the fuel in the priming-pump chamber 123 during operation of the plunger 116. More specifically, the priming-pump piston 117 acts to draw fuel into the priming-pump chamber 123 when the plunger 116 moves upwardly in the barrel 114 when performing a pumping stroke, and acts to pressurise fuel in the priming-pump chamber 123 when the plunger 116 moves downwards.
(17) The priming-pump piston 117 may be fixed in position by being received in an annular groove defined in the plunger 116, for example. If the piston is a collet, it would snap into such a groove and be thus fixed in position. Alternatively, it could be welded in place, or press fit into position, particularly if the piston is a solid ring rather than a collet. It could also be integral to the plunger. The skilled person would conceive of other techniques which could be used to combine the piston 117 and the plunger 116. In this way the priming-pump-piston 117 moves with the plunger 116 when it reciprocates in the barrel 114 to cause pressurisation of the fuel in the priming-pump chamber 123 during operation of the plunger 116. More specifically, the priming-pump piston 117 acts to draw fuel into the priming-pump chamber 123 when the plunger 116 moves upwardly in the barrel 114 when performing a pumping stroke, and acts to pressurise fuel in the priming-pump chamber 123 when the plunger 116 moves downwards.
(18) In order to manage any fuel that makes it way past the outer surface of the priming-pump piston 117, a backleak channel 140 is provided in the form of a drilling in the pump head 112 that extends away from an upper end of the priming-pump chamber 123 at an oblique angle. Although not shown in the figures, the backleak passage 140 may be connected to a suitable source of relatively low pressure in order to draw away escaped fuel from the priming-pump chamber 123.
(19) The pumping plunger 116 defines a series of passages or drillings that serve to convey pressurised fuel in the priming-pump chamber 123 to the main pumping chamber 122. As can be seen in the figures, the plunger 116 is provided with a longitudinal drilling 120b that allows fuel to flow through the plunger 116 from the priming-pump chamber 123 to the pumping-chamber inlet 125 located at the upper end of the plunger 116. The longitudinal drilling 120b communicates with the priming-pump chamber 123 via one or more cross drillings 120c. Due to this structure, the longitudinal drilling 120b can be considered to be a fluid-inlet passage 120b for the pumping chamber 122 and will be referred to as such from now on. The fluid-inlet passage 120b thus forms a part of the fluid-inlet path for the pumping chamber 122.
(20) In this embodiment, the pumping-chamber inlet 125 includes a fluid-inlet valve 126 to control the flow of fuel into the pumping chamber 122 through the pumping-chamber inlet 125. The fluid-inlet valve 126 may be in the form of a spring-biased ball valve or may more simply be operable based on the pressure difference between the pumping-chamber inlet 125 and the pumping chamber 122. It is envisaged that the fluid-inlet valve 126 may be configured to permit fluid to enter the pumping chamber 122 at a pressure of approximately 8 bar which, it should be noted, is significantly higher than the working pressure of conventional lift pumps.
(21) In summary, therefore, the pumping chamber 122 is connected through the pumping-chamber inlet 125 to the fluid-inlet path 120, under the control of the fluid-inlet valve 126, for receiving fuel at relatively low pressure from the priming-pump chamber 123. Thus, during operation the pumping chamber 122 receives partially-pressurised fuel from the priming-pump chamber 123, through the fluid-inlet path 120 and, more specifically, through the fluid-inlet passage 120b defined in the plunger 116, and delivers highly pressurised fuel through the fluid-outlet path 121.
(22) Having described the general structure of the fuel pump 110, the following description explains the operation of the fuel pump 110 during pumping and return strokes. Here, references to pumping stroke and return stroke relate to the movement of the pumping plunger 116 within the barrel 114 and it should be noted that the priming-pump piston 117 performs pressurisation of the priming-pump chamber 123 (i.e. a piston-pumping stroke) during a return stroke of the pumping plunger 116, whereas the priming-pump piston 117 causes the priming-pump chamber 123 to be filled (i.e. a piston return or filling stroke) during a pumping stroke of the plunger.
(23)
(24) As the plunger 116 moves outwardly with respect to the plunger barrel 114, the priming-pump piston 117 moves within the priming-pump chamber 123 in an outward direction, thereby reducing the volume of the priming-pump chamber 123 and causing pressurisation of the fuel therein, which then is forced into the fluid-inlet passage 120b of the plunger 116.
(25) The pressurised fuel supplied to the fluid-inlet passage 120b results in an increase in the fuel pressure acting on the fluid-inlet valve 126 causing it to open against the spring force or, alternatively, against the pressure of the fuel in the pumping chamber 122 thereby allowing fuel to enter the pumping chamber 122 through the open fluid-inlet valve 126.
(26) Turning to
(27) The pumping stroke starts when the plunger 116 is at its most outward position with respect to the plunger barrel 114. During the pumping stroke, the plunger 116 is driven inwardly within the plunger barrel 114 by the drive arrangement 118. The fuel pressure in the pump chamber 122 increases as the plunger 116 advances until, at a predetermined pressure level, a positive pressure differential is formed across the outlet valve 136 causing it to open. The pressurised fuel is then delivered through the outlet valve 136 to the outlet port 129 of the pump 110.
(28) Advantageously, movement of the plunger 116 results in the delivery of partially-pressurised fuel from the priming-pump chamber 123 to the high pressure pumping chamber 122 which thereby ensures that a sufficient volume of fuel is delivered to the pumping chamber 122 before each pumping stroke of the plunger 116. Since the operation of the priming-pump chamber 123 and the main pumping chamber 122 are coupled by movement of the plunger 116, consistent delivery of fuel into the pumping chamber 122 is ensured throughout the engine speed range. Even at higher pumping frequencies, the pressurisation of fuel in the fluid-inlet path 120 is maintained thereby allowing the pumping chamber 122 to be sufficiently filled during every return stroke of the plunger 116. This improves volumetric efficiency of the fuel pump 110. It also makes the design of the fuel pump 110 less sensitive to the inlet pipework.
(29) A particular advantage of configuring the fluid-inlet path 120 to pass through the plunger 116 is that it enables the high pressure fluid-outlet path 136 to be arranged in co-axial alignment with the plunger barrel 114. This avoids any need for cross hole drillings within the pump head 112 and also greatly reduces the inherent pumping stresses within the pumping chamber 122, as well as simplifying the machining of the fuel pump 110.
(30) A fuel pump 210 in accordance with an alternative embodiment of the invention will now be described with reference to
(31) In the same way as the fuel pump 110 of the previous embodiment, the illustrated fuel pump 210 includes a fuel pump housing, or head 212, provided with a plunger barrel 214, or bore, within which a pumping plunger 216 reciprocates, in use, under the influence of a drive arrangement 218, which may be cam-operated. The plunger 216 and its barrel 214 extend co-axially through the pump head 212. An upper region of the plunger barrel 214 defines a cylindrical pumping chamber 222. Fuel is admitted into and is discharged from the pumping chamber 222 by a fluid-inlet path 220 and a fluid-outlet path 221, respectively.
(32) The pump head 212 includes a backleak channel 240 that communicates with an annular scavenging groove 241 for managing fuel leakage between the barrel 214 and the plunger 216 in use.
(33) A supply line 228 delivers low pressure fuel from a suitable source to a fluid-inlet gallery 224 via a supply passage 220a. The flow of low pressure fuel from the fluid-inlet gallery 224 to the pumping chamber 222 is controlled by an inlet valve 226. A spring-biased inlet valve member 230 of the inlet valve 226 is configured to control the rate of flow of fuel from the fluid-inlet gallery 224 to the pumping chamber 222. The inlet valve member 230 is displaced to an open or closed position in response to a change in the pressure differential between the fluid-inlet gallery 224 and the pumping chamber 222. An outlet valve 236 is provided to control the flow of pressurised fuel out of the pumping chamber 222 to the fluid-outlet path 221.
(34) The pump cycle consists of a pumping stroke in which the plunger 216 is driven inwardly within the plunger barrel 214 by the drive arrangement 218 to reduce the volume of the pumping chamber 222 and a return stroke in which the plunger 216 is driven outwardly from the plunger barrel 214 to increase the volume of the pumping chamber 222. The operation of the drive arrangement 218 is the same as in previous embodiments and so will not be described again in detail here.
(35) The fluid-inlet gallery 224 provides a reservoir for fuel before it is delivered to the pumping chamber 222 through the inlet valve 226. In a similar manner to the previous embodiment, the fuel pump 210 is configured with a priming-pump chamber 223 that increases the pressure of fuel in the gallery 224 in time for it to be drawn into the pumping chamber 222. The fuel pump 210 includes a fuel supply passage 220b in the pump head 212 that connects the gallery 224 and the priming-pump chamber 223, as will be described. Although the gallery 224 provides a convenient junction for the interconnection of the passages 220 and 220b, note that it is not essential.
(36) The priming-pump chamber 223 is defined by an enlarged portion of the plunger barrel 214 which is located remotely from the pumping chamber 222. The priming-pump chamber 223 is contained within a portion of the fuel pump 212 that is defined by a priming-pump head 213. The priming-pump head 213 is adjacent the pump head 212 and is positioned at an opening of the plunger barrel 214 where the plunger 216 exits the pump head 212. So, it will be appreciated that the priming-pump head 213 is a separate component in this embodiment that enables the convenient manufacture of the priming-pump chamber 223, although other configurations are possible.
(37) The plunger 216 is associated with a priming-pump piston 217, which is defined by an annular element, such as a collet, that is carried by the plunger 214. The piston 217 may be retained within an annular groove (not shown) on the plunger 216 or by other techniques that would be apparent to the skilled person. It may also be integral to the plunger although this may not be as convenient to manufacture. The priming-pump piston 217 is located at a position along the shaft of the plunger 216 such that, in use, the priming-pump piston 217 is located in the priming-pump chamber 223. In this way the priming-pump-piston 217 is configured to cause pressurisation of the fuel in the priming-pump chamber 223 during operation of the plunger 216.
(38) The fuel supply passage 220b provides a fluid connection from the priming-pump chamber 223 to the gallery 224 and, thus, to the inlet valve 226 at a pumping-chamber inlet 225 of the pumping chamber 222. An upper portion of the fluid-inlet passage 220b is defined by the pumping head 212 and a lower portion of the fluid-inlet passage 220b is defined by the priming-pump head 213.
(39) The fuel supply passage 220b therefore allows for a bi-directional flow of fuel, that is to say fuel flows along the passage 220b into the priming-pump chamber 223, thereby charging the priming-pump chamber 223 with fuel ready for pressurisation, and, conversely, partially pressurised fuel flows along the passage 220b from the priming-pump chamber 223 into the gallery 224 ready for delivery into the pumping chamber 222.
(40) The fluid-supply passage 220a leading to the gallery 224 includes a fluid-supply valve 242 which is operable to control the quantity of fuel supplied to the priming-pumping chamber 223 during the pump stroke of the plunger 216. The fluid-supply valve 242 is configured to prevent fuel, from the priming-pump chamber 223, from flowing out of the gallery 224 and back along the fluid-supply passage 220a via the inlet port 228. In this way the fluid-supply valve 242 is configured to prevent the depressurisation of the fluid-inlet passage 220b and the priming-pump chamber 223 of the fluid-inlet path 220. The fluid-supply valve 242 may be configured to operate passively based on a pressure difference across it, or it may be electronically controlled.
(41) During operation of the fuel pump 210, low pressure fuel flows through the pumping-chamber inlet 225, from the gallery 224, into the pumping chamber 222 under the control of the inlet valve 226. A spring-biased inlet valve member 230 of the inlet valve 226 controls the rate of flow of fuel from the gallery 224 to the pumping chamber 222. The inlet valve member 230 is displaced to an open or closed position in response to a change in the pressure differential between the fluid-inlet gallery 224 and the pumping chamber 222.
(42) Thus, during operation of the fuel pump 210, the pumping chamber 222 is configured to receive semi-pressurised fuel from the priming-pump chamber 223, through the fluid-inlet path 220 (including the passage 220b and the gallery 224), and to deliver pressurised fuel to the common rail of the fuel injection system, through the fluid-outlet path 221.
(43) The following description relates to the operation of the fuel pump 210 during pumping and return strokes of the pumping plunger 216.
(44) The return stroke, as illustrated in
(45) At the beginning of the return stroke, the plunger 216 is at its innermost position within the barrel 214 and the priming-pump piston 217 is at its innermost position within the priming-pump chamber 223. As the plunger 216 moves outwardly with respect to the barrel 214, the priming-pump piston 217 moves within the priming-pump chamber 223 in an outward direction, forcing the fuel within the priming-pump chamber 223 into the fluid-inlet passage 220b. The fluid-supply valve 242 prevents fuel escaping from the inlet path 220 which causes the fuel to be pressurised. A quantity of semi-pressurised fuel from the priming-pump chamber 223 is supplied through the fluid-inlet passage 220b and the gallery 224 to the pumping chamber 222 via the fluid-inlet valve 226. In this way the plunger 216 is configured to cause pressurisation of the fuel in the fluid-inlet passage 220b of the fluid-inlet path 220. The fuel supplied through the fluid-inlet passage 220b results in fuel pressure acting on the fluid-inlet valve 226 causing it to open against the spring force. As fuel enters the pumping chamber 222 through the open fluid-inlet valve 226, the plunger 216 is pushed outwardly within the plunger barrel 214 with the tappet 232.
(46) The pumping stroke is illustrated in
(47) Form the above discussion, it will be appreciated that the embodiment illustrated in
(48) It will be appreciated by a person skilled in the art that the invention could be modified to take many alternative forms without departing from the inventive concept, as defined by the scope of the appended claims.