Battery cathodes for improved stability
10862103 ยท 2020-12-08
Assignee
Inventors
- Bilal El-Zahab (Miami Beach, FL)
- Amir Chamaani (Miami, FL, US)
- Neha Chawla (Miami, FL, US)
- Meer Safa (Miami, FL, US)
Cpc classification
H01M4/76
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M4/133
ELECTRICITY
H01M4/1393
ELECTRICITY
H01M12/08
ELECTRICITY
International classification
H01M4/133
ELECTRICITY
H01M4/76
ELECTRICITY
H01M4/62
ELECTRICITY
H01M10/0525
ELECTRICITY
Abstract
A LiO.sub.2 battery and method for fabricating the same are provided herein. The battery cathode comprises a carbon structure filled with a palladium nanoparticle catalyst, including palladium-filled carbon nanotubes (CNTs). The carbon structure provides a barrier between the catalyst and the electrolyte providing an increased stability of the electrolyte during both discharging and charging of a battery.
Claims
1. A method of manufacturing a lithium battery, the method comprising: decapping a carbon structure in a nitric acid solution to form a decapped carbon structure; immersing the decapped carbon structure in a salt solution until a slurry is formed, the salt solution comprising a platinum group metal; providing a cathode by coating the slurry on a carbon cloth gas diffusion layer; assembling the cathode on an anode including a lithium metal such that an electrolyte is disposed between the anode and the cathode to provide the lithium battery comprising the anode, the electrolyte, and the cathode, the cathode comprising the carbon cloth gas diffusion layer and the carbon structure having a catalyst, wherein the catalyst is filled in the carbon structure without a surface coating of the catalyst on the carbon structure, and the catalyst has nanoparticles of a platinum group metal only.
2. The method according to claim 1, the carbon structure including at least one of graphene, fullerenes, amorphous carbons, and carbon nanotubes.
3. The method according to claim 1, further comprising attaching a tube on the cathode and a rod on the anode.
4. The method according to claim 1, further comprising first drying the slurry and calcinating the slurry before coating the slurry on the carbon cloth gas diffusion layer.
5. The method according to claim 4, the first drying being performed under an oxygen gas.
6. The method according to claim 5, further comprising hydrogenating the slurry under a hydrogen gas.
7. The method according to claim 4, further comprising drying the cathode.
8. The method according to claim 1, further comprising storing the cathode in an Ar-filled box.
9. The method according to claim 1, further comprising rinsing the decapped carbon structure in a water and drying the decapped carbon structure before immersing the decapped carbon structure in the salt solution.
10. The method according to claim 1, further comprising providing a separator between the anode and the cathode, the electrolyte being soaked in the separator, and the separator being a polypropylene separator.
11. The method according to claim 1, the platinum group metal being palladium.
12. A method of manufacturing a lithium battery, the method comprising: decapping a carbon structure in a nitric acid solution to form a decapped carbon structure; immersing the decapped carbon structure in a salt solution until a slurry is formed, the salt solution comprising a platinum group metal; providing a cathode by coating the slurry on a carbon cloth gas diffusion layer; assembling the cathode on an anode including a lithium metal such that an electrolyte is disposed between the anode and the cathode to provide the lithium battery comprising the anode, the electrolyte, and the cathode, the cathode comprising the carbon cloth gas diffusion layer and the carbon structure having a catalyst, the carbon structure including at least one of graphene, fullerenes, amorphous carbons, and carbon nanotubes, the method further comprising: rinsing the decapped carbon structure in a water and drying the decapped carbon structure before immersing the decapped carbon structure in the salt solution; hydrogenating the slurry under a hydrogen gas; first drying the slurry under an oxygen gas and calcinating the slurry before coating the slurry on the carbon cloth gas diffusion layer; attaching a tube on the cathode and a rod on the anode; drying the cathode; storing the cathode in an Ar-filled box; and providing a separator between the anode and the cathode, the electrolyte being soaked in the separator, and the separator being a polypropylene separator, the catalyst being a nanoparticle catalyst comprising nanoparticles of a platinum group metal only, the catalyst filled in the carbon structure without a surface coating of the catalyst on the carbon structure, and the platinum group metal being palladium.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(16) Embodiments of the subject invention provide Li-oxygen (LiO.sub.2) cathodes using palladium-coated and palladium-filled carbon nanotubes (CNTs). It should be appreciated by one of ordinary skill in the art that the CNTs can be replaced with various catalysts (for example, ruthenium, or platinum-based catalysts) filled carbon structures, (for example fullerenes, buckminsterfullerenes, or graphenes). Empirical data shows that the full discharge of batteries in a 2-4.5 V range shows 6-fold increase in the first discharge cycle of the Pd-filled over the pristine CNTs and 35% increase over their Pd-coated counterparts. The Pd-filled also exhibits improved cyclability with 58 full cycles of 500 mAh.Math.g.sup.1 at current density of 250 mA.Math.g.sup.1 versus 35 and 43 cycles for pristine and Pd-coated CNTs, respectively. The effect of encapsulating the Pd catalysts inside the CNTs leads to increased stability of the electrolyte during both discharging and charging of the battery. Voltammetry, Raman spectroscopy, FTIR, XRD, UV/Vis spectroscopy and visual inspection of the discharge products using scanning electron microscopy can be used to confirm the improved stability of the electrolyte due to this encapsulation and that this approach could lead increasing the LiO.sub.2 battery capacity and cyclability performance.
(17) Multi-walled carbon nanotubes (MWCNTs) can be decapped by nitric acid solution treatment and then 1 mM aqueous solution of PdCl.sub.2 can be used to swell 100 mg of decapped MWCNTs until a slurry is formed. Pd-coated CNTs can also be prepared following the same procedure on untreated capped MWCNTs. Both slurries of Pd-coated and Pd-filled MWCNTs can be dried overnight at room temperature and calcinated in air at 350 C. for 2 hours. Corresponding particles can then be hydrogenated in an oven under hydrogen gas to yield5 wt % Pd nanoparticles. Cathodes can be prepared by coating a slurry of MWCNT (Pristine, Pd-filled and Pd-coated)/PVDF (90/10 wt % in NMP) on a 0.5 diameter carbon cloth gas diffusion layer (CCGDL) followed by drying at 120 C. for 12 hours. The cathodes can then be stored in an Ar-filled glove box to be used later. The typical loading of MWCNT can be 0.50.01 mg. All reported capacities in this application are reported per total mass of active cathode (CNTs and catalyst).
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(19) The cathode 200 comprises a carbon structure with a metal catalyst or metal oxide catalyst, wherein the metal catalyst or metal oxide catalyst includes a platinum group metal. The platinum group metal includes at least one of ruthenium, rhodium, palladium, osmium, iridium, and platinum. In an embodiment of the subject invention, a palladium nanoparticle catalyst is coated on a surface of the carbon structure or filled in the carbon structure. In addition, the cathode 200 further comprises the CCGDL, and the carbon structure having a platinum group metal catalyst is coated on the CCGDL. The cathode 200 includes a porous structure open to an oxygen and the CCGDL has a woven structure.
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(22) The LiO.sub.2 batteries can be removed from the argon glove box and placed in the gastight desiccator filled with ultra-high purity oxygen gas (Airgas, purity>99.994%). The batteries can be rested under oxygen for 5 hours before testing.
(23) In certain embodiments of the subject invention, the CNTs can be prepared such that the Pd nanoparticles fill the carbon nanotubes without a Pd surface coating. CNTs can be decapped by introducing the nanotubes to an acid treatment. The decapped CNTs can then be rinsed with water in order to remove any remaining acid treatment. The decapped CNTs can be dried and then immersed into a palladium salt solution and swelled until a slurry is formed. The CNTs can remain in the palladium salt solution until such time that the nanotubes are filled. The CNTs can then be dried, in a drying device, under oxygen to convert the pallidum salt to palladium oxide particles. The CNTs can then be rinsed to remove any debris remaining on the surface of the nanotubes. The CNTs can then be hydrogenated in a furnace to convert the palladium oxide into palladium. The Pd-filled CNTs can then be stored, for example in Argon, until future use.
(24) As materials of the LiO.sub.2 battery 100 according to the present invention, Palladium (II) chloride (PdCl.sub.2, 59% Pd), Bis (trifluoromethane) sulfonamide (LiTFSI, purity>99.95%), tetraethylene glycol dimethyl ether (TEGDME, purity>99.00%), N-Methylpyrrolidine (NMP, purity>97.00%), multi-walled carbon nanotubes (MWCNT, D=5-20 nm, L=5 m, purity>95.00% carbon basis), Titanium (IV) oxysulfate (TiOSO.sub.4) (>29% Ti (as TiO.sub.2) basis), and Lithium Peroxide (Li.sub.2O.sub.2) can be used. In addition, carbon cloth gas diffusion layer (CCGDL, thickness300 m), Lithium foil chips (purity>99.90%), a polypropylene separator (thickness25 m), and Polyvinylidene fluoride (PVDF) can be also be used.
(25) A Solartron 1470 battery tester can be used for galvanostatic discharge/charge tests within a voltage range of 2.0-4.5 V at a current density of 250 mA.Math.g.sup.1. Voltammetry measurements are performed by an electrochemical workstation (Gamry reference 600) at the rate of 1 mV.Math.s.sup.1 in the range of 2.0-4.5 V to investigate the catalytic behavior of oxygen electrodes. All charge/discharge and electrochemical tests are measured in a temperature controlled environment at 25 C. After charge/discharge cycling, the oxygen cathodes are recovered from the batteries in the Ar-filled glove box, rinsed with acetonitrile and dried under vacuum. Cathodes can be investigated by Raman spectroscopy (BaySpec's Nomadic, excitation wavelength of 532 nm), Fourier transform infrared (FTIR) spectroscopy (JASCO FT-IR 4100), and Scanning electron microscopy (SEM) (JEOL 6330F). Bruker GADDS/D8 X-ray powder diffraction (XRD) with MacSci rotating Molybdenum anode (k=0.71073) operated at 50 kV generator and 20 mA current is also used to collect the diffraction patterns. A parallel X-ray beam in size of 100 m diameter is directed on to the samples and diffraction intensities are recorded on large 2D image plate during exposure time. Li.sub.2O.sub.2 is quantified in the cathodes after discharge using a colorimetric method. Briefly, discharged cathodes are first immersed in water then aliquots are taken and added to 2% aqueous solution of TiOSO.sub.4. Instantaneously a color change occurred and the absorbance spectra of the solutions are collected using a UV-Vis spectrophotometer (Gamry UV/Vis Spectro-115E). The peak intensity at 408 nm is calibrated against solutions with known concentrations of Li.sub.2O.sub.2, in the range of 0.1 to 10 mg/ml and linear calibration curve is obtained. Transmission Electron Microscopy (Phillips CM-200 200 kV) is also used to inspect the carbon nanotubes.
(26) The cathodes of the LiO.sub.2 battery can comprise MWCNTs (pristine, Pd-coated and Pd-filled) coated on the woven carbon cloth gas diffusion layer (CCGDL). Homogenous three-dimensional networks of carbon nanotubes over CCGDL yield high surface area with an open structure which improves the electronic contact during charging and discharging processes.
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(30) In order to determine the molar ratio of Li.sub.2O.sub.2 in the discharged cathodes, the cathodes are analyzed using FTIR. Using peak intensities ratio at 600 cm.sup.1 (Li.sub.2O.sub.2) and 862 cm.sup.1 (Li.sub.2CO.sub.3), Pd-coated and Pd-filled cathodes have 19.3% and 33.2% Li.sub.2O.sub.2 by mole, respectively. By only considering the Li.sub.2O.sub.2 and Li.sub.2CO.sub.3 discharge species, this observation is in agreement with the UV-Vis quantification and further confirms the stabilizing effect of the encapsulation of Pd inside the CNTs compared to coating the CNTs. The CV and Raman data also back up these claims, indicating that the electrolyte undergoes more decomposition in cells with Pd-coated CNTs cathodes.
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(33) In order to identify the synergy of electrolyte and Pd nanocatalysts, the oxidation stability limit of the electrolyte is determined using a chronopotentiometric stability test and linear sweep voltammetry under oxygen atmosphere. Batteries using Pd-coated, Pd-filled and pristine CNTs are assembled and charged without prior discharging at constant current density of 250 mA.Math.s.sup.1 up to cutoff voltage of 4.5 V.
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(36) It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application.
(37) All patents, patent applications, provisional applications, and publications referred to or cited herein are incorporated by reference in their entirety, including all figures and tables, to the extent they are not inconsistent with the explicit teachings of this specification.