Device design for short-circuitry protection circuitry within transistors
11579645 · 2023-02-14
Assignee
Inventors
- James Richmond (Hillsborough, NC, US)
- Edward Robert Van Brunt (Raleigh, NC, US)
- Philipp Steinmann (Durham, NC, US)
Cpc classification
G01R31/50
PHYSICS
International classification
G01R31/50
PHYSICS
Abstract
A transistor semiconductor die includes a first current terminal, a second current terminal, and a control terminal. A semiconductor structure is between the first current terminal, the second current terminal, and the control terminal and configured such that a resistance between the first current terminal and the second current terminal is based on a control signal provided at the control terminal. Short circuit protection circuitry is coupled between the control terminal and the second current terminal. In a normal mode of operation, the short circuit protection circuitry is configured to provide a voltage drop that is greater than a voltage of the control signal. In a short circuit protection mode of operation, the short circuit protection circuitry is configured to provide a voltage drop that is less than a voltage of the control signal.
Claims
1. A transistor semiconductor die comprising: a first current terminal and a second current terminal; a control terminal; a semiconductor structure comprising a drift layer, wherein the semiconductor structure is between the first current terminal, the second current terminal, and the control terminal, the semiconductor structure configured such that a resistance between the first current terminal and the second current terminal is based on a control signal provided at the control terminal; and a short circuit protection circuitry comprising one or more diodes formed by implants that reside entirely within the drift layer, wherein the short circuit protection circuitry is coupled between the control terminal and the second current terminal such that an anode of the one or more diodes is coupled to the control terminal and the short circuit protection circuitry is configured to: in a normal mode of operation, provide a voltage drop between the control terminal and the second current terminal that is greater than a voltage of the control signal; and in a short circuit protection mode of operation, provide a voltage drop between the control terminal and the second current terminal that is less than a voltage of the control signal.
2. The transistor semiconductor die of claim 1 further comprising a resistive element coupled between the short circuit protection circuitry and the control terminal.
3. The transistor semiconductor die of claim 2 wherein: the one or more diodes have a negative temperature coefficient with respect to a voltage drop across the one or more diodes; and the resistive element has a positive temperature coefficient with respect to a resistance thereof.
4. The transistor semiconductor die of claim 1 wherein the one or more diodes have a negative temperature coefficient with respect to a voltage drop across the one or more diodes.
5. The transistor semiconductor die of claim 1 wherein the one or more diodes are coupled in series such that an anode of a first one of the one or more diodes is coupled to the control terminal and a cathode of a last one of the one or more diodes is coupled to the second current terminal.
6. The transistor semiconductor die of claim 5 wherein the one or more diodes are PN diodes.
7. The transistor semiconductor die of claim 5 wherein the one or more diodes are Schottky diodes.
8. The transistor semiconductor die of claim 1 wherein the semiconductor structure comprises silicon carbide.
9. The transistor semiconductor die of claim 8 wherein the semiconductor structure provides a metal-oxide semiconductor field-effect transistor (MOSFET) such that the first current terminal is a drain terminal and the second current terminal is a source terminal.
10. The transistor semiconductor die of claim 8 wherein the semiconductor structure provides an insulated gate bipolar transistor (IGBT) such that the first current terminal is a collector terminal and the second current terminal is an emitter terminal.
11. The transistor semiconductor die of claim 1 wherein: the transistor semiconductor die is configured to operate in the normal mode of operation when a temperature of the semiconductor structure is below a short circuit threshold temperature; and the transistor semiconductor die is configured to operate in the short circuit protection mode of operation when a temperature of the semiconductor structure is above the short circuit threshold temperature.
12. The transistor semiconductor die of claim 1 wherein the voltage drop between the control terminal and the second current terminal provided by the short circuit protection circuitry has a negative temperature coefficient.
13. The transistor semiconductor die of claim 1 wherein an on-state resistance of the transistor semiconductor die is less than 3.0 mΩ/cm.sup.2, a blocking voltage of the transistor semiconductor die is greater than 600 V, and a short circuit withstand time of the transistor semiconductor die is greater than 3 μs.
14. The transistor semiconductor die of claim 13 wherein the on-state resistance of the transistor semiconductor die is greater than 0.1 mΩ/cm.sup.2, the blocking voltage of the transistor semiconductor die is less than 10 kV, and a short circuit withstand time of the transistor semiconductor die is less than 10 s.
15. A transistor semiconductor die comprising: a first current terminal and a second current terminal; a control terminal; and a semiconductor structure between the first current terminal, the second current terminal, and the control terminal, the semiconductor structure comprising a short circuit protection circuitry comprising a plurality of diodes formed by implants that reside entirely within a drift layer of the semiconductor structure, wherein the semiconductor structure is configured such that a resistance between the first current terminal and the second current terminal is based on a control signal provided at the control terminal, an on-state resistance of the transistor semiconductor die is less than 3.0 mΩ/cm.sup.2, a blocking voltage of the transistor semiconductor die is greater than 600 V, and a short circuit withstand time of the transistor semiconductor die is greater than 3 μs.
16. The transistor semiconductor die of claim 15 wherein the on-state resistance of the transistor semiconductor die is greater than 0.1 mΩ/cm.sup.2, the blocking voltage of the transistor semiconductor die is less than 10 kV, and the short circuit withstand time of the transistor semiconductor die is less than 10 s.
17. A transistor semiconductor die comprising: a first current terminal and a second current terminal; a control terminal; a semiconductor structure between the first current terminal, the second current terminal, and the control terminal, the semiconductor structure configured such that a resistance between the first current terminal and the second current terminal is based on a control signal provided at the control terminal; and a short circuit protection circuitry comprising a plurality of diodes formed by implants that resides entirely within a drift layer of the semiconductor structure, wherein the the plurality of diodes coupled in series between the control terminal and the second current terminal such that an anode of the plurality of diodes is coupled to the control terminal.
18. The transistor semiconductor die of claim 17 wherein the plurality of diodes are coupled in series such that an anode of a first one of the plurality of diodes is coupled to the control terminal, a cathode of a last one of the plurality of diodes is coupled to the second current terminal, and each adjacent pair of diodes in the plurality of diodes is coupled anode-to-cathode.
19. The transistor semiconductor die of claim 18 further comprising a resistive element coupled between the cathode of the last one of the plurality of diodes and the second current terminal.
20. The transistor semiconductor die of claim 19 wherein: the plurality of diodes have a negative temperature coefficient with respect to a voltage drop across the plurality of diodes; and the resistive element has a negative temperature coefficient with respect to a resistance thereof.
21. The transistor semiconductor die of claim 17 wherein the plurality of diodes are coupled in series such that a cathode of a first one of the plurality of diodes is coupled to the control terminal, an anode of a last one of the plurality of diodes is coupled to the second current terminal, and each adjacent pair of diodes in the plurality of diodes is coupled anode-to-cathode.
22. The transistor semiconductor die of claim 19 wherein the plurality of diodes are Zener diodes.
23. The transistor semiconductor die of claim 21 further comprising a resistive element coupled between the anode of the last one of the diodes and the second current terminal.
24. The transistor semiconductor die of claim 23 wherein: the plurality of diodes have a negative temperature coefficient with respect to a voltage drop across the plurality of diodes; and the resistive element has a positive temperature coefficient with respect to a resistance thereof.
25. The transistor semiconductor die of claim 17 further comprising a resistive element coupled between the short circuit protection circuitry and the control terminal.
26. The transistor semiconductor die of claim 25 wherein: the plurality of diodes have a negative temperature coefficient with respect to a voltage drop across the plurality of diodes; and the resistive element has a positive temperature coefficient with respect to a resistance thereof.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
(1) The accompanying drawing figures incorporated in and forming a part of this specification illustrate several aspects of the disclosure, and together with the description serve to explain the principles of the disclosure.
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DETAILED DESCRIPTION
(13) The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
(14) It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
(15) It will be understood that when an element such as a layer, region, or substrate is referred to as being “on” or extending “onto” another element, it can be directly on or extend directly onto the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” or extending “directly onto” another element, there are no intervening elements present. Likewise, it will be understood that when an element such as a layer, region, or substrate is referred to as being “over” or extending “over” another element, it can be directly over or extend directly over the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly over” or extending “directly over” another element, there are no intervening elements present. It will also be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
(16) Relative terms such as “below” or “above” or “upper” or “lower” or “horizontal” or “vertical” may be used herein to describe a relationship of one element, layer, or region to another element, layer, or region as illustrated in the Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures.
(17) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including” when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
(18) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
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(20) While the transistor device Q.sub.ig is shown herein as an insulated gate device, the principles of the present disclosure apply equally to any transistor device such as bipolar junction transistors (BJTs), and junction field-effect transistors (JFETs). In the case of a BJT, the first current terminal 12 is a collector terminal, the second current terminal 14 is an emitter terminal, and the control terminal 16 is a base terminal. In the case of a JFET, the first current terminal 12 is a drain terminal, the second current terminal 14 is a source terminal, and the control terminal 16 is a gate terminal. Further, the transistor device Q.sub.ig may be a thyristor. In the case of a thyristor, the first current terminal 12 is an anode, the second current terminal 14 is a cathode, and the control terminal 16 is a gate terminal.
(21) The transistor semiconductor die 10 may utilize a wide bandgap material system such as silicon carbide. As discussed above, the silicon carbide transistor semiconductor die 10 may be more sensitive to short circuit events than their silicon counterparts due to the smaller size and higher current density thereof. Accordingly, short circuit protection circuitry 18 is coupled between the control terminal 16 and the second current terminal 14. The short circuit protection circuitry 18 is configured to operate in a normal mode of operation and a short circuit protection mode of operation. In the normal mode of operation, the short circuit protection circuitry 18 is configured to provide a voltage drop between the control terminal 16 and the second current terminal 14 that is greater than a voltage of the control signal CNT. In the short circuit protection mode of operation, the short circuit protection circuitry 18 is configured to provide a voltage drop between the control terminal 16 and the second current terminal 14 that is less than a voltage of the control signal CNT. In the normal mode of operation when a voltage drop across the short circuit protection circuitry 18 is greater than a voltage of the control signal CNT, the operation of the transistor device Q.sub.ig is relatively unaffected. In the short circuit protection mode of operation when a voltage drop across the short circuit protection circuitry 18 is less than a voltage of the control signal CNT, a voltage at the control terminal 16 is lowered such that voltage between the control terminal 16 and the second current terminal 14 (i.e., the gate-to-source voltage of the transistor device Q.sub.ig) is reduced, which in turn partially or completely shuts off the device. Shutting off the transistor device Q.sub.ig protects the device during a short circuit event in order to prevent a failure.
(22) One way in which the above-mentioned functionality may be accomplished is by providing the short circuit protection circuitry 18 such that it has a negative temperature coefficient with respect to a voltage drop across the short circuit protection circuitry 18. In other words, the short circuit protection circuitry 18 may be provided such that a voltage drop across the short circuit protection circuitry 18 decreases as temperature increases. Since during a short circuit event a temperature of the transistor semiconductor die 10 will rapidly increase far above normal operating temperatures thereof, the short circuit protection circuitry 18 may significantly reduce a voltage drop between the control terminal 16 and the second current terminal 14 only when a short circuit event occurs. Note that this functionality requires adequate thermal coupling between the short circuit protection circuitry 18 and the current carrying portion of the transistor semiconductor die 10.
(23) Notably, the short circuit protection circuitry 18 is located on the transistor semiconductor die 10. As discussed in detail below, the short circuit protection circuitry 18 takes up minimal area on the transistor semiconductor die 10 and may be capable of extending a short circuit withstand time of the transistor semiconductor die 10 significantly, and in some cases indefinitely.
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(25) In addition to protecting the transistor device Q.sub.ig against short circuit events, the short circuit protection circuitry 18 also clamps the maximum voltage of the gate to the combined forward voltage drop of the short circuit protection diodes D.sub.sc. This has the additional benefits of protecting the transistor device Q.sub.ig against electrostatic discharge (ESD) and provides voltage overshoot protection for the gate of the transistor device Q.sub.ig.
(26) The short circuit protection circuitry 18 may enable significant improvements in the short circuit withstand time of the transistor semiconductor die 10. As discussed herein, the short circuit protection circuitry 18 may require minimal active area on the transistor semiconductor die 10. In various embodiments, an on-state resistance of the transistor semiconductor die 10 may be between 0.1 mΩ/cm.sup.2 and 3.0 mΩ/cm.sup.2, a blocking voltage of the transistor semiconductor die 10 may be between 600V and 10 kV, and a short circuit withstand time of the transistor semiconductor die 10 may be greater than 3 μs. Notably, the on-state resistance of the transistor semiconductor die 10 may fall anywhere in the above range, such as between 0.5 mΩ/cm.sup.2 and 3.0 mΩ/cm.sup.2, between 1.0 mΩ/cm.sup.2 and 3.0 mΩ/cm.sup.2, between 1.5 mΩ/cm.sup.2 and 3.0 mΩ/cm.sup.2, between 2.0 mΩ/cm.sup.2 and 3.0 mΩ/cm.sup.2, between 2.5 mΩ/cm.sup.2 and 3.0 mΩ/cm.sup.2, and the like. The blocking voltage of the transistor semiconductor die 10 may similarly fall anywhere inside the above range, such as between 600V and 1 kV, between 600V and 2 kV, between 600V and 5 kV, between 1 kV and 5 kV, between 5 kV and 10 kV, and the like. A relationship between the on-state resistance and the blocking voltage of the transistor semiconductor die 10 may be expressed according to Equation (1):
R.sub.on=0.8×(3×10.sup.−8)×V.sub.block.sup.2.4 (1)
where R.sub.on is the on-state resistance of the transistor semiconductor die and V.sub.block is the blocking voltage of the transistor semiconductor die 10.
(27) The short circuit withstand time of the transistor semiconductor die 10 may be less than 10 s in some embodiments, but the principles of the present disclosure may also enable the transistor semiconductor die 10 to indefinitely withstand a short circuit event in some circumstances. The short circuit withstand time of the transistor semiconductor die 10 may fall anywhere in the above ranges such that the short circuit withstand time is between 4 μs and 10 s, between 5 μs and 10 s, between 10 μs and 10 s, between 50 μs and 10 s, between 5 ms and 10 s, between 10 ms and 10 s, between 50 ms and 10 s, between 1 s and 10 s, and the like.
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(30) On the left side of the transistor semiconductor die 10, the control terminal 16 is provided by a portion of the top metallization layer 26. While not shown, the control terminal 16 is coupled to the gate contact 34 of the transistor device Q.sub.ig on a plane not shown in the cross-section (e.g., via a gate runner 42 provided on a field oxide layer 44 below the top metallization layer 26). The control terminal 16 is also coupled to the source contact 38 of the transistor device Q.sub.ig through a number of P-N junctions 46 formed in the drift layer 22. Each one of these P-N junctions 46 forms one of the short circuit protection diodes D.sub.sc discussed above with respect to
(31) While only one unit cell of the transistor device Q.sub.ig is shown in
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(36) As discussed above, while the foregoing examples of transistor semiconductor die 10 are primarily shown depicting the transistor device Q.sub.ig as a MOSFET, the principles of the present disclosure apply equally to any type of transistor devices including IGBTs, BJTs, JFETs, and the like. Accordingly, for the sake of completeness
(37) Those skilled in the art will recognize improvements and modifications to the preferred embodiments of the present disclosure. All such improvements and modifications are considered within the scope of the concepts disclosed herein and the claims that follow.