Biomimetic airfoil bodies and methods of designing and making same
10858088 ยท 2020-12-08
Inventors
Cpc classification
F05D2250/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2200/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C21/10
PERFORMING OPERATIONS; TRANSPORTING
F04D29/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B17/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C2003/147
PERFORMING OPERATIONS; TRANSPORTING
F04D29/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C2003/142
PERFORMING OPERATIONS; TRANSPORTING
F05B2250/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C2003/146
PERFORMING OPERATIONS; TRANSPORTING
F01D5/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2200/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2250/294
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/304
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/184
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C2003/148
PERFORMING OPERATIONS; TRANSPORTING
F03D1/0633
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2250/293
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/303
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D5/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C21/00
PERFORMING OPERATIONS; TRANSPORTING
F03B17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C21/10
PERFORMING OPERATIONS; TRANSPORTING
F04D29/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An airfoil body may include a plurality of tubercles along a leading edge of the airfoil body and a plurality of crenulations along a trailing edge of the airfoil body, wherein at least one of a position, a size, and a shape of the plurality of tubercles and the plurality of crenulations varies in a non-periodic fashion. The non-periodic fashion may be according to a Fibonacci function and may mimic the configuration of a pectoral fin of a humpback whale. The tubercles and crenulations may be defined with respect to a pivot point. The spanwise profile, including the max chord trailing edge curvature, may closely follow divine spirals and related Fibonacci proportions. The spanwise chord thickness may vary in a nonlinear pattern. Related methods are also described.
Claims
1. An airfoil body comprising: a plurality of tubercles along a leading edge of said airfoil body; and a plurality of crenulations along a trailing edge of said airfoil body; wherein at least one of a position, a size, and a shape of said plurality of tubercles said plurality of crenulations varies in a non-periodic fashion comprising a Fibonacci proportion.
2. The airfoil body of claim 1 wherein said plurality of tubercles comprises 13 tubercles T1-T13.
3. The airfoil body of claim 2 wherein said plurality of tubercles comprises 8 primary tubercles T1, T4, T6, T7, T8, T9, T10, and T11 having peaks respectively located within about 0.05 of the following proportions: 0.38, 0.62, 0.76, 0.86, 0.9, 0.95, 0.95, 1.0; said proportions being defined with respect to a maximum span segment between a pivot point located inboard from a root chord of said airfoil body and said peak of said tubercle T11.
4. The airfoil body of claim 3 wherein said non-periodic fashion is at least partially representative of a modified Fibonacci function as set forth in the following equation:
5. The airfoil body of claim 4 wherein said plurality of crenulations comprises 8 crenulations C1-C8 and further comprising a max chord trailing edge curvature; wherein said crenulations C1-C8 and said max chord trailing edge curvature are configured within about 0.05 of the SK/W, AF/W, and A/AF proportions respectively listed in the following table: TABLE-US-00012 Max chord trailing edge C1 C2 C3 C4 C5 C6 C7 C8 curvature SK/W .38 .5 .38 .45 .38 .5 .38 .38 .62 AF/W .33 .22 .19 .2 .23 .16 .09 .01 .11 A/AF 1 1 1 1 1 1 1 1 1
6. The airfoil body of claim 5 wherein at least some of said tubercle pears are located on a divine spiral.
7. The airfoil body of claim 5 wherein at least some of said crenulations comprise peaks located on a divine spiral.
8. The airfoil body of claim 3 further comprising a root chord of length R intersected by said maximum span segment such that said root chord is divided into a forward segment G and an aft segment, wherein R/G is between about 1.618 and about 3.236.
9. The airfoil body of claim 8 further comprising a plurality of chords having a nonlinear spanwise variation of max chord thickness.
10. The airfoil body of claim 9 wherein said max chord thickness varies within about 0.05 of the proportions as set forth in the following table: TABLE-US-00013 Chord Location Max Thickness Proportions 25 KR KB K1 K2 K3 K4 K5 K6 K9 Max thickness [MT] in proportion to 1 1.2 .95 1 .84 .79 .71 .70 .62 .21 root chord [25] max thickness Location of max thickness [MT] 31 32 32 38 26 30 38 37 43 50 (% from leading edge) wherein said root chord 25 is located by a leading edge point P16; wherein said chord KR is located by a leading edge point P141; wherein said chord KB is located by a leading edge point P142; wherein (P142P16)/(P141P16) is about 1,618; and wherein said chords K1, K2, K3, K4, K5, 1(6, and K9 are respective v locate by leading edge points associated with said tubercles T1, T2, T3, T4, T5, T6, and T9.
11. A method of making an airfoil body having a plurality of tubercles along a leading edge of said airfoil body and a plurality of crenulations along a trailing edge of said airfoil body, said method comprising: establishing a leading edge point of a root chord of said airfoil body; establishing a pivot point inboard of said root chord; establishing a max span point corresponding to a peak of an outermost tubercle; establishing said plurality of tubercles and said plurality of crenulations based on Fibonacci proportions with respect to a maximum span segment between said pivot point and said max span point; and making said airfoil body.
12. The method of claim 11 further comprising establishing a max chord trailing edge curvature location using a divine triangle having a first vertex at said pivot point, a second vertex at a first tubercle peak, and a third vertex at said max chord trailing edge curvature location.
13. The method of claim 11 further comprising using one or more divine spirals to locate peaks of at least some of said plurality of tubercles and at least some of said plurality of crenulations.
14. The method of claim 11 further comprising establishing a nonlinear spanwise variation of max chord thickness of said airfoil body.
15. An airfoil body comprising at least one of (a) a plurality of leading edge tubercles arranged in Fibonacci proportions and (b) a plurality of trailing edge crenulations arranged in Fibonacci proportions.
16. The airfoil body of claim 15 further comprising a non-linear spanwise variation of max chord thickness.
17. The airfoil body of claim 16 wherein said airfoil body comprises a root chord and a maximum chord thickness, and wherein said maximum chord thickness is outboard of said root chord.
18. An airfoil body comprising a planform shape defined at least in part by at least one divine spiral, wherein said planform shape further comprises at least one of (a) a plurality of leading edge tubercles arranged in Fibonacci proportions and (b) a plurality of trailing edge crenulations arranged in Fibonacci proportions.
19. The airfoil body of claim 18 wherein said planform shape comprises a leading edge defined at least in part by a first divine spiral, a tip defined at least in part by a second divine spiral, and a trailing edge defined at least n pa t by a third divine spiral.
20. The airfoil body of claim 19 wherein said planform shape further comprises a max trailing edge curvature defined at least in part by a fourth divine spiral.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BRIEF DESCRIPTION OF THE TABLES
(40) Table 1) Fibonacci ratios associated with primary tubercles.
(41) Table 2) Wavelength, skew and amplitude of tubercles.
(42) Table 3) Wavelength, skew and amplitude of crenulations and max trailing edge curvature.
(43) Table 4) Relative thickness and location of max thickness for airfoil cross sections associated with
(44) Table 5) Reynolds numbers and flow speeds associated with CFD results shown in
(45) Table 6) Aspect ratios (AR) and volumes of airfoil shapes in
(46) Table 7) Wind Turbine results comparing airfoil shapes in
(47) Table 8) Tidal Turbine results comparing airfoil shapes in
(48) Table 9) Tidal Turbine results comparing airfoil shapes in
DETAILED DESCRIPTION
(49) The humpback whale uses its pectoral fins in two primary ways: to generate lift and to maneuver.
(50) An exemplary airfoil shape according to the present disclosure is shown generally by reference numeral 30 in the drawings. It should be understood that the term airfoil is used herein for the sake of simplicity to refer to any manmade lifting, control, or other body designed to react or impart fluid dynamic forces, regardless of the type of fluid (e.g., whether air, water, or other fluid) and regardless of the manner of deployment (e.g., whether fixed wing, rotor, vane, or other application).
(51) The number of tubercles (13) and crenulations (8) identified by the inventor on the average humpback whale fin are both Fibonacci numbers. Of the 13 tubercles identified in
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(53) After T11 is mapped and L11 is measured, the remaining tubercles may be located within a specified tolerance (e.g., within about 0.05) of the Fibonacci ratios shown in Table 1, with possible exceptions at T1(0.02) and T11(0.0), for example. The Fibonacci ratios may be generated from the Fibonacci sequence of 0, 1, 1, 2, 3, 5, 8, 13, 21, for example. So, for instance, to locate T1, the ratio of L1/L11 may be between about 0.36 and about 0.40. Drawing software such as Geometer's Sketchpad software, available from McGraw-Hill Education (dynamicgeometry.com, New York, N.Y.), may be useful for creating line segments and formulas for the proportions, where the proportions may adjust every time the designer adjusts the length and position of a line segment.
(54) TABLE-US-00001 TABLE 1 Tubercle # T1 T4 T6 T7 T8 T9 T10 T11 Fibonacci (21 13)/21 = (21 8)/21 = (21 5)/21 = (21 3)/21 = (21 2)/21 = (21 1)/21 = (21 1)/21 = (21 0)/21 = ratio .38 .62 .76 .86 .9 .95 .95 1.0
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(56) After locating the 8 primary tubercles, the designer may continue locating and shaping the passive flow control devices shown in
(57) At some point the designer may need to adjust the leading edge of the original spanwise profile to more closely match the humpback whale's curvature, with or without leading edge tubercles. This may be done by sketching a divine spiral S1 like the one shown in
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(59) Table 2 lists exemplary proportions that may be used to generate the amplitude, wavelength and skew as described in
(60) TABLE-US-00002 TABLE 2 T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 SK/W .45 .45 .45 .45 .38 .45 .45 .45 .45 .5 .45 .62 .62 AF/W .12 .26 .22 .19 .38 .30 .34 .30 .38 .33 .45 .45 .33 A/AF 3.24 .62 1.62 2.24 .5 1 1 1 1 1 1 1 1
(61) Table 3 lists exemplary proportions that may be used to generate the amplitude, wavelength and skew as described in
(62) TABLE-US-00003 TABLE 3 Max chord t.e. C1 C2 C3 C4 C5 C6 C7 C8 curvature (14) SK/W .38 .5 .38 .45 .38 .5 .38 .38 .62 AF/W .33 .22 .19 .2 .23 .16 .09 .01 .11 A/AF 1 1 1 1 1 1 1 1 1
(63) Values used for the proportions in Tables 2 and 3 resulted from the inventor's comparisons of actual whale proportions together with proportions generated from function FM.sub.x in
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(65) As the designer completes the spanwise profile,
(66) As stated earlier, divine spirals may be used as needed to assist in shaping the tip of the trailing edge from T11 to C1 (see
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(68) TABLE-US-00004 TABLE 4 FIG. 14A Chord Location Max Thickness Proportions 25 KR KB K1 K2 K3 K4 K5 K6 K9 Max thickness [MT] in proportion to 1 1.2 .95 1 .84 .79 .71 .70 .62 .21 root chord [25] max thickness Location of max thickness [MT] 31 32 32 38 26 30 38 37 43 50 (% from leading edge)
(69) Although Fish et al. (1995) concluded that cross sections of a humpback whale's pectoral fin most closely modeled NACA 63-012 to NACA 63-021 series airfoils, further evaluation by the inventor revealed this wasn't always the case. While the inventor believes the most important component of airfoil cross sections are the proportions shown in Table 4 for some embodiments, artisans may be interested in the airfoil sections selected by the inventor for CFD testing of airfoil 30. At the root, the max thickness tends to be closer to the leading edge, which is why NACA 00xx series airfoils were chosen for chords 25, KR, KB, K2 and K3. For chords K1 and K4, which are also identified with the two largest tubercles, the NACA 63 series was the best fit, although the inventor adjusted the location of maximum thickness to 38% of chord length (a Fibonacci ratio, see Table 1), compared to 35% for a normal NACA 63 series airfoil and the 40% described by Fish et. al. (1995) for the humpback whale flipper. A NACA 63 series was also used at chord K5. Towards the tip, the location of max chord thickness is even farther from the leading edge on an actual whale, which is why NACA 66 series airfoils were used at K6 and K9.
(70) Because everything in airfoil 30 may be defined relative to the pivot point P17, the designer may construct one shape, and then adjust its sweep angle SA, identified in
(71) For airfoil shapes with aspect ratios around 3 or less, the designer may wish to utilize some, but perhaps not all, of the embodiments described herein. For example, on a lower aspect ratio shape such as a high-performance surfing fin 186 (
(72) To CFD test the passive flow control devices of airfoil 30 described above, the OnShape CAD program available from onshape.com (OnShape, Inc., Cambridge, Mass.) was used to construct the three semi-span test shapes shown in
(73) For the Control+Tubercles 40 airfoil shown in
(74) The third test shape shown in
(75) Results are shown in
(76) While the Real Whale 30 model and the Control+Tubercles 40 model had reduced lift coefficients, one significant advantage is seen when comparing lift per unit volume of wing tested (
(77) At high Re (
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(79) The Real Whale 30 model followed the Johari swept wing the closest, with peak lift:drag at about 5 aoa, and stall at about 25 aoa. Comparing peak lift coefficients (
(80) Comparing
(81) TABLE-US-00005 TABLE 5 Reynold's Numbers relative to mean C 60 CT 40 RW 30 aerodynamic chord, and associated (AR = (AR = (AR = flow speeds in meters per second 4.5) 4.9) 5.0) Low Re: 2.76 .Math. 10.sup.5 2.41 2.6 3.0 High Re: 1.8 .Math. 10.sup.6 15.7 17.0 20.0
(82) As mentioned previously, the humpback whale also uses its pectoral fins as rotors, sweeping them rapidly forward to generate upwards lift during lunge feeding or breaching, or downward lift for diving. To test rotational aspects of embodiments of the present invention, models 61, 41, 31 shown in
(83) The Control 61, Control+Tubercles 41, and Real Whale 31 turbine blades are basically unswept versions of their counterparts 60, 40, 30 shown in
(84) TABLE-US-00006 TABLE 6 C 61 CT 41 RW 31 volume (m.sup.3) 0.0000297 0.000027 0.0000244 AR 7.99 8.50 8.93
(85) For the wind turbine experiment, wind was generated with a Lasko 3-speed, 18-inch pedestal fan (Lasko Products, LLC, West Chester, Pa.). The center of the fan was aligned with the center of the turbine. A Turbometer wind speed indicator (Davis Instruments, Vernon Hills, Ill.) was used to measure wind speeds for each fan setting. Speeds from 10 locations upstream of the wind turbine's circular sweep area were measured and averaged. Preliminary tests on pitch angles of 5, 10, 15 and 20 showed that a 5 pitch angle produced the highest power output, so this pitch angle was used. A Nova Strobe DA Plus stroboscope (Mitchell Instruments, San Marcos, Calif.) was used to measure blade rotation rates. Blade rotation rates were used to calculate tip speed ratios, or TSRs, the ratio of tip speed to flow speed. TSR is used as a measure of the operating efficiency of wind and tidal turbines.
(86) Table 7 lists results of the wind turbine experiment. The mean tip speed ratios (TSR) were almost identical, suggesting the blades were operating at similar efficiencies. The Real Whale 31 model's mean power output and power coefficient were either the same or slightly higher than the other designs. The most significant differences were found when comparing the mean power coefficient per unit volume of blade. This result suggests that, for its size, the Real Whale 31 model produced up to 21.7% more power. Because all blades were made with the same material, this means that the Real Whale 31 blade is significantly lighter, resulting in a lower moment of inertia, which may partly explain why it's estimated cut-in velocity (the airspeed at which the turbine begins to turn) is 13% lower than the other models, and its response time is up to 14.1% faster.
(87) Experts (see Miklosovic et. al 2007 below) also conclude that tubercled blades may reveal some of their biggest benefits in unsteady, low speed flows that occur at blade cut-in velocities. Such conditions will mimic post-stall behavior, the same conditions where the Real Whale 30 and 31 blades showed some of their biggest performance increases over both smooth and tubercled leading edge blades. A lower cut-in velocity means the Real Whale 31 blades operate over a greater range of wind speeds. And a faster response time means it takes less time for the Real Whale 31 blades to reach peak power output. A lighter blade that produces the same amount of power has other advantages as well, such as reduced stress and strain on mechanical systems.
(88) TABLE-US-00007 TABLE 7 RW:C % RW:CT % parameter C 61 CT 41 RW 31 Increase Increase Mean Wind Speed (mps) 2.46 2.46 2.46 0 0.0 Mean Tip Speed (mps) 25.3 25.1 25 1.2 0.4 Mean TSR 10.32 10.27 10.19 1.3 0.8 Mean Power (watts) 0.151 0.146 0.151 0.0 3.4 Mean C.sub.p 0.12 0.116 0.12 0.0 3.4 Mean C.sub.p per m{circumflex over ()}3 blade volume 1351 1428 1644 21.7 15.1 Max C.sub.p, all 5 aoa settings 0.129 0.121 0.13 0.8 7.4 Cut-in Velocity, estimate(mps) 2.460 2.46 2.14 13.0 13.0 mean response time(s) 51.5 53.9 46.3 10.1 14.1
(89) For the tidal turbine experiments, the DC motor was waterproofed per instructions in the MIT Sea Grant's (Cambridge, Mass.) Sea Perch Construction Manual (2011, see below). An apparatus was constructed to mount the turbine to the side of a center console boat with a 225 hp Yamaha VMax motor (Yamaha Motor Corporation, USA, Kennesaw, Ga.). To conduct a test, the throttle was pushed to the forward position, just out of neutral, providing a speed of about 1 mps. Boat speeds were measured using a Lowrance HDS GPS/Depthfinder (Lowrance Electronics, Tulsa, Okla.). A GoPro Hero 5 video camera (GoPro Inc., San Mateo, Calif.) was used to record the GPS/Depthfinder screen during the experiment and also observe turbine operation and calculate tip speeds. For each blade tested, the datalogger was turned on, followed by initiating forward motion. Then the camera was turned on and moved between the turbine, the GPS/Depthfinder screen, and a Macbook Air laptop computer (Apple Inc., Cupertino, Calif.) displaying the turbine's power output. Afterwards, the video was reviewed to calculate a mean speed based on 10 speed observations, and mean tip speeds based on 10 observations of rotation rate. The camera was recording 60 frames per second. One observation of rotation rate involved estimating the number of frames required to complete 1 revolution, rounded to 1 decimal place. Also, preliminary tests showed that, like the wind turbine tests, a 5 pitch angle produced the highest power output, so this pitch angle was used.
(90) Although the tidal turbine setup was not ideal compared to a high performance water tunnel, it probably provided more realistic conditions (i.e., turbulent flow), for turbine operation. Table 8 lists the tidal turbine results collected in an enclosed bay, where wind and wave influences were low. Although turbine mount malfunctioning prevented collection of Control+Tubercles 41 turbine data, a comparison of the Real Whale 31 to the Control 61 showed no significant difference in water flow speeds and slightly more efficient TSR for the Real Whale 31. Even though the two designs were operating at similar speeds and TSRs, the Real Whale 31 had a large, 14.8% increase in mean power coefficient, and a very large, 39.7% increase in power coefficient per unit volume.
(91) TABLE-US-00008 TABLE 8 RW:C % parameter C 61 RW 31 Increase Mean Flow Speed (mps) 1.22 1.2 1.639344262 Mean Tip Speed (mps) 7.83 7.98 1.915708812 Mean TSR 6.42 6.64 3.426791277 Mean Power (watts) 0.0175 0.0192 9.714285714 Mean C.sub.p 0.000149 0.000171 14.76510067 Mean C.sub.p per m{circumflex over ()}3 blade 1.672278339 2.336065574 39.69358565 volume
(92) Table 9 lists the tidal turbine results collected in the open Pacific Ocean, where wind and wave influences were greater (i.e., more turbulence) than Table 8 data. The conditions made it more difficult to maintain a constant speed and heading. This resulted in more significant differences in flow speeds and TSRs. Again though, the Real Whale 31 model had a large, 21.7% increase in mean power coefficient compared to the Control 61 model, and a 13.5% increase compared to Control+Tubercles 41 model. Very large increases in power coefficients per unit volume were also recorded. Although there was more variability in the open ocean test, results show the Real Whale 31 model significantly outperformed the other designs.
(93) TABLE-US-00009 TABLE 9 RW:C % RW:CT % parameter C 61 CT 41 RW 31 Increase Increase Mean Flow Speed (mps) 1.055 1.001 0.903 14.4 9.8 Mean Tip Speed (mps) 8.4 7.09 7.36 12.4 3.8 Mean TSR 7.97 7.08 8.15 2.3 15.1 Mean Power (watts) 0.0137 0.0126 0.0105 23.4 16.7 Mean C.sub.p 0.00018 0.000193 0.000219 21.7 13.5 Mean C.sub.p per m{circumflex over ()}3 blade 2.02 2.38 2.99 48.0 25.6 volume
(94) For both wind and tidal turbine tests, the main purpose was to test the relative influence of a humpback's passive flow control devices, and not to create a wind or tidal turbine for maximum power output. For reference, the maximum power coefficient of any turbine is C.sub.p=0.593, referred to as the Betz limit. Artisans skilled in the art of turbine power production would likely find better blade/generator combinations than were used here in order to extract more power from the fluid (e.g., blades with twist and/or camber). Also, cut-in velocities and response times were not measured for the tidal turbine setups because the blades would start turning at speeds lower than could be reasonably estimated with GPS. Most likely, because of the lighter weight, when used as tidal turbine blades the Real Whale 31 blades would have similar startup benefits to wind turbines (see Table 7).
(95) Although the above results show promise for an almost limitless variety of fixed wing and rotational embodiments of the design described herein, the original intent of the present inventor was to look to creation to build a better surfing fin. Surfers and humpbacks alike require designs that allow them to maintain high maneuverability in often-turbulent conditions experienced near the ocean's surface. They need fins that will grab the water, direct it, and do something with it to start providing lift immediately at low speeds, and then maintain it at high speeds and high angles of attack. They also need their fins to be as light as possible, which reduces the torque required to initiate movement.
(96) Surfing fin tests are more qualitative than quantitative, because every surfer has a different style, different board and fin setups, etc. Not only that, ocean conditions are highly variable, so one wave can be extremely different from the next. To test surfing fins, two designs were 3D printed by Protolabs, Inc. using Duraform HST laser sintering material: (1) a larger fin used for longboards and stand-up paddle boards similar to the Real Whale 30 model, and (2) a high performance shortboard fin 186 (
(97) The present inventor tested the longboard fin, and while the present inventor's skill level is low compared to a professional surfer, the inventor noted that when used in winter swell on Oahu's North Shore, the fin is responsive and allows for smooth, carving turns on wave faces from waist high to slightly overhead.
(98) To test the high performance shortboard fins, a 3-fin setup was used, consisting of two thruster fins and one center fin. The fins were similar to fin 186 in
(99) Both surfers noted that the fins seemed to provide faster acceleration at takeoff than other fins. In surfing, it is important that, at takeoff, the surfer get moving and transition from lying flat on the board to standing up. Faster acceleration would be beneficial at this point, and would give the surfer more confidence that he will be able to commit to the wave and have a successful ride. When making sharp, powerful turns at the tops of waves, both surfers noted one favorable improvement was the increase in the amount of water thrusted or sprayed skyward, suggesting that the tubercles and other channelizing features (e.g., crenulations, max chord thickness distribution, non-periodic variation of chord thickness), as well as delayed stall characteristics, were holding the water better than standard fins. In the smaller wave conditions, Josiah noted an improvement in the ability to perform a tail slide maneuver at the top of a wave.
(100) Sergio Lima tested two arrangements of fins. In Arrangement 1, all three fins were built similar to fin 186 in
(101) In comparing the Arrangement 2 fins to standard fins, Sergio noted similar performance in smaller waves, but a notable improvement in larger, more powerful conditions. In overhead to double overhead waves, Sergio noted that the fins provided plenty of speed, improved takeoffs, more speed and stability in fast barrels, and more ability to make powerful, carving turns. Others have also noted more stability while using fins with features that channelize flow (U.S. Pat. No. 9,669,905 B1). As with other embodiments, the high performance fins of Arrangement 2 provided similar or better results using less material.
(102) While more research and testing may be performed, it appears embodiments of the present invention work well as surfing fins. That they seem to work even better in faster, more powerful conditions matches the CFD results that showed more favorable results in high Re flows. That they seem to provide faster acceleration at start up matches the wind turbine results, which showed the Real Whale embodiments tend to do something with the fluid at a slower speed than other designs.
(103) Although more research on different embodiments of the present invention will likely reveal additional insights, it is the inventor's belief that passive flow control devices as described herein can provide a significant improvement to the performance of a variety of airfoil-shaped bodies operating over a wide range of speeds and flow conditions ranging from smooth to turbulent. The patterns of tubercles and crenulations introduce streamwise vortices near the leading edge and trailing edge, respectively. The tubercle-generated vortices are especially important when the boundary layer becomes turbulent at high Re. The vortices re-energize the boundary layer, which allows for lift to continue over a wider range of operating conditions. The insignificant difference in maximum lift, significantly reduced drag, improved lift:drag ratios and significant increases in lift and power output per unit volume of the Real Whale 30 shape, over a wider range of speeds and angles of attack, provides many benefits, including more efficient maneuvering, which may help explain why humpbacks are so acrobatic for their size. The improved power output in a rotational setting would also benefit a humpback during feeding, allowing it to rapidly generate power to overcome inertia.
(104) The tubercles and crenulations aid in reducing tip vortex strength and associated induced drag by compartmentalizing low pressure regions (see, e.g., U.S. Pat. No. 6,431,498) which, in effect, breaks the airfoil-shaped body into several discrete sections. The non-periodic pattern of the tubercles and crenulations can also create vortices that tend to cancel one another, further reducing drag and turbulence (and noise) around the airfoil. Flow compartmentalization is especially useful in environments where the flow is already turbid, as the tubercles can compartmentalize (i.e., decorrelate) turbulent fluids by forcing them into separate channels (see, e.g., U.S. Pat. No. 2013/0164488). It is the inventor's belief that the non-periodic variation in spanwise chord thickness 20 also assists in compartmentalizing flow. Finally, the more forward-directed maximum airfoil thickness near the root is known by those skilled in the art to reduce interference drag at the airfoil/body intersection. It is perhaps for some or all of these reasons why the Real Whale design showed some of its best performance enhancements in the unsteady flow conditions of the tidal turbine tests, as well as stall conditions that occur near blade cut-in velocities. In a more controlled CFD test or wind/water tunnel test, unsteady incoming flow is the exception. In real situations though, it's the rule.
(105) While some preferred embodiments of the invention have been shown and described, it will be apparent to those skilled in this art that various modifications may be made in such embodiments without departing from the teachings of the present invention. Just as no two humpback whales are alike, the present invention allows for both unity and diversity in design.
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