Method for controlling a trim-adjustment mechanism for a centrifugal compressor
10859097 ยท 2020-12-08
Assignee
Inventors
- Hani Mohtar (Lorraine, FR)
- Ludek Pohorelsky (Otnice, CZ)
- Peter Davies (Lorraine, FR)
- Stephane Pees (Meurthe-et-Moselle, FR)
Cpc classification
F04D29/563
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/464
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/0253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2260/821
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for controlling an inlet-adjustment mechanism in an air inlet for a compressor so as to switch the mechanism in a binary fashion between open and closed positions for adjusting a flow area of the inlet. The method includes identifying a threshold line on a compressor map of pressure ratio versus corrected flow rate for the compressor, at which the inlet-adjustment mechanism is switched from one of its positions to the other. A fixed switch band straddling the threshold line can be used for determining when to initiate the switch of positions so as to time the switch to coincide with the operating point reaching the threshold line. Alternatively, a time to reach the threshold line can be instantaneously computed and compared to the actuator/mechanism response time.
Claims
1. A method for controlling a compressor inlet-adjustment mechanism disposed in an air inlet of a centrifugal compressor of a turbocharger for boosting intake pressure of an internal combustion engine, the inlet-adjustment mechanism being actuatable to switch between a closed position that reduces a flow area of the air inlet and an open position that increases the flow area of the air inlet, the method comprising: identifying a threshold line on a compressor map of pressure ratio PR versus corrected flow rate W.sub.c for the compressor, the threshold line being a line at which the inlet-adjustment mechanism is to be moved from the open position to the closed position when an operating point of the compressor on the compressor map reaches the threshold line under a condition of quasi-static movement of the operating point, starting from a high-flow side of the threshold line; tracking, by detecting at periodic time intervals, movement of an operating point of the compressor on the compressor map; determining, at each said time interval, whether the operating point is on the high-flow side of the threshold line or is on a low-flow side of the threshold line; determining, at each said time interval, whether the operating point is moving toward the threshold line; when the operating point is determined to be on the high-flow side of the threshold line and to be moving toward the threshold line, initiating actuation of the inlet-adjustment mechanism to switch from the open position to the closed position, wherein said initiating is begun before the operating point reaches the threshold line; and when the operating point is determined to be on the low-flow side of the threshold line and to be moving toward the threshold line, initiating actuation of the inlet-adjustment mechanism to switch from the closed position to the open position before the operating point reaches the threshold line, the method further comprising: at each said time interval, calculating a time rate of change Q/t, where Q is one of speed of the engine Ne, speed of the turbocharger Nt, and flow rate of the compressor Wc; at each said time interval, calculating a distance D between the operating point and the threshold line on the compressor map; at each said time interval, calculating, based on said distance D and said time rate of change Q/t, a time period T.sub.TL it will take for the operating point to reach the threshold line; and at each said time interval, making a comparison between said time period T.sub.TL and a known response time Tr for the inlet-adjustment mechanism to transition between the open and closed positions; wherein the step of initiating actuation of the inlet-adjustment mechanism is performed based on said comparison.
2. The method of claim 1, wherein the step of initiating actuation of the inlet-adjustment mechanism is performed when said time period T.sub.TL is approximately equal to the response time Tr.
3. A computer program product comprising at least one computer-readable storage medium having computer-executable program code instructions stored therein for controlling a compressor inlet-adjustment mechanism disposed in an air inlet of a centrifugal compressor of a turbocharger for boosting intake pressure of an internal combustion engine, the inlet-adjustment mechanism being actuatable to switch between a closed position that reduces a flow area of the air inlet and an open position that increases the flow area of the air inlet, the compressor having a compressor map of pressure ratio PR versus corrected flow rate We for the compressor, the compressor map including a threshold line at which the inlet-adjustment mechanism is to be moved from the open position to the closed position when an operating point of the compressor on the compressor map reaches the threshold line under a condition of quasi-static movement of the operating point, starting from a high-flow side of the threshold line, the computer-executable program code instructions comprising: program code instructions for tracking, by detecting at periodic time intervals, movement of an operating point of the compressor on the compressor map; program code instructions for determining, at each said time interval, whether the operating point is on the high-flow side of the threshold line or is on a low-flow side of the threshold line; program code instructions for determining, at each said time interval, whether the operating point is moving toward the threshold line; program code instructions for, in response to a determination that the operating point is on the high-flow side of the threshold line and is moving toward the threshold line, initiating actuation of the inlet-adjustment mechanism to switch from the open position to the closed position, wherein said initiating is begun before the operating point reaches the threshold line; and program code instructions for, in response to a determination that the operating point is on the low-flow side of the threshold line and is moving toward the threshold line, initiating actuation of the inlet-adjustment mechanism to switch from the closed position to the open position before the operating point reaches the threshold line, the computer program product further comprising: program code instructions for, at each said time interval, calculating a time rate of change Q/t, where Q is one of speed of the engine Ne, speed of the turbocharger Nt, and flow rate of the compressor Wc; program code instructions for, at each said time interval, calculating a distance D between the operating point and the threshold line on the compressor map; program code instructions for, at each said time interval, calculating, based on said distance D and said time rate of change Q/t, a time period T.sub.TL, it will take for the operating point to reach the threshold line; and program code instructions for, at each said time interval, making a comparison between said time period T.sub.TL and a known response time Tr for the inlet-adjustment mechanism to transition between the open and closed positions, and initiating actuation of the inlet-adjustment mechanism based on said comparison.
4. The computer program product of claim 3, wherein the step of initiating actuation of the inlet-adjustment mechanism is performed when said time period T.sub.TL is approximately equal to the response time Tr.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
(1) Having thus described the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
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DETAILED DESCRIPTION OF THE DRAWINGS
(11) The present inventions now will be described more fully hereinafter with reference to the accompanying drawings, in which some but not all embodiments of the inventions are shown. Indeed, these inventions may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like numbers refer to like elements throughout.
(12) A compressor 10 in accordance with one embodiment of the invention is illustrated in cross-sectional view in
(13) In accordance with the invention, the compressor of the turbocharger includes an inlet-adjustment mechanism 30 disposed in the air inlet 14 of the compressor housing and movable between a closed or low-trim position (
(14) The inlet-adjustment mechanism 30 enables adjustment of the effective size or diameter of the inlet into the compressor wheel 15. As illustrated in
(15) At intermediate and high flow rates, the inlet-adjustment mechanism 30 can be placed in the high-trim position as in
(16) At low flow rates, the inlet-adjustment mechanism 30 can be placed in the low-trim position of
(17) In accordance with the invention, the compressor maps of
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(19) This characteristic speed-line crossing feature can be taken advantage of in designing the control scheme for controlling the operation of the inlet-adjustment mechanism. By establishing a threshold line TL on the superimposed maps in
(20) Implementation of the above-described control scheme can be accomplished in various ways.
(21) In an embodiment, the engine includes an engine control unit or ECU such as present on vehicles such as automobiles and trucks. The ECU is an electronic control unit that may include hardware and/or software components configured to control various aspects of engine operation. In particular, the ECU may receive inputs from various engine sensors and turbocharger sensors and control various engine and turbocharger actuators. The engine sensors may be disposed at various points in the engine to measure or otherwise determine corresponding engine parameters. Examples of engine sensors may include a throttle position sensor, air temperature sensor, engine revolutions per minute (RPM) sensor, engine load sensor, accelerator pedal position sensor and/or others. The engine actuators may include various relays, solenoids, ignition coils, or other electrically operable devices that may be used to control corresponding engine parameters. The turbocharger sensors may include sensors for measuring turbocharger rotational speed, compressor inlet pressure, compressor discharge pressure, compressor corrected flow rate, and other parameters.
(22) In an exemplary embodiment as shown in
(23) The memory device 60 may include, for example, volatile and/or non-volatile memory. The memory device 60 may be configured to store information, data, applications, modules, instructions, or the like for enabling the apparatus to carry out various functions in accordance with exemplary embodiments of the present invention. For example, the memory device 60 could be configured to buffer input data for processing by the processor 50. Additionally or alternatively, the memory device 60 could be configured to store instructions corresponding to an application for execution by the processor 50.
(24) The processor 50 may be a processor of the ECU or a co-processor or processor of a separate antisurge control module. The processor 50 may be embodied in a number of different ways. For example, the processor 50 may be embodied as a processing element, a coprocessor, a controller, or various other processing means or devices including integrated circuits such as, for example, an ASIC (application specific integrated circuit), FPGA (field programmable gate array) a hardware accelerator or the like. In an exemplary embodiment, the processor 50 may be configured to execute instructions stored in the memory device 60 or otherwise accessible to the processor 50. As such, whether configured by hardware or software methods, or by a combination thereof, the processor 50 may represent an entity capable of performing operations according to embodiments of the present invention while configured accordingly. Thus, for example, when the processor 50 is embodied as an ASIC, FPGA or the like, the processor 50 may be specifically configured hardware for conducting the operations described herein. Alternatively, as another example, when the processor 50 is embodied as an executor of software instructions, the instructions may specifically configure the processor 50, which may otherwise be a general-purpose processing element if not for the specific configuration provided by the instructions, to perform the algorithms and/or operations described herein. However, in some cases, the processor 50 may be a processor of a specific device (e.g., the ECU) adapted for employing embodiments of the present invention by further configuration of the processor 50 by instructions for performing the algorithms and/or operations described herein (e.g., by addition of the antisurge control module).
(25) The memory 60 of the control unit stores a base compressor map such as the map corresponding to the open position of the inlet-adjustment mechanism as shown in of
(26) A method in accordance with a first embodiment of the invention is now explained with reference to
(27) Thus, a first method of the invention is illustrated in
(28) Those skilled in the art will realize that in the case of an electric motor-driven turbocharger (a so-called e-turbo), the switch band thus must be relatively wide, because e-turbos are capable of rapid acceleration and deceleration. Conventional exhaust-gas driven turbochargers, on the other hand, accelerate and decelerate more slowly, and hence the switch band can be narrower. Thus, the switch band is tailored to the particular engine/turbocharger system characteristics.
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(30) If the decision step 104 has a no result (meaning the operating point is on the low-flow side of the threshold line), a decision step 112 is executed, querying whether Ne/t is greater than zero (i.e., the engine is accelerating). If the answer is no, the mechanism is closed (or is left in the closed position) as indicated at 113, because it means that the operating point is not moving toward the threshold line. If decision step 112 yields a yes result (i.e., the engine is accelerating), it means that the operating point is moving toward the threshold line. Thus, a further decision step 114 is executed, querying whether the operating point is on the low-switch line LSL. If the answer is yes, then the mechanism is switched to the open position as indicated at 115; otherwise the mechanism is left closed as indicated at 116.
(31) The process then returns to step 102 and the steps are repeated at regular time steps. At each time step, the detected operating parameters for the previous time step as well as for the current time step are remembered and compared. By suitably selecting the time step interval to be short enough relative to the anticipated maximum rate at which the flow rate through the compressor can change (and relative to the response time of the actuator/mechanism), it can be ensured that the inlet-adjustment mechanism is switched from one position to the other at or sufficiently near the threshold line such that the switch has no significant effect on the flow rate and pressure ratio. Thus, there is no sudden perceptible change in compressor performance when the switch occurs.
(32) The method of the first embodiment thus generally entails steps of tracking, by detecting at periodic time intervals, movement of an operating point of the compressor on the compressor map; determining, at each said time interval, whether the operating point is on the high-flow side of the threshold line or is on a low-flow side of the threshold line; determining, at each said time interval, whether the operating point is moving toward the threshold line; and when the operating point is determined to be on the high-flow side of the threshold line and to be moving toward the threshold line, initiating actuation of the inlet-adjustment mechanism to switch from the open position to the closed position, wherein said initiating is begun before the operating point reaches the threshold line, and when the operating point is determined to be on the low-flow side of the threshold line and to be moving toward the threshold line, initiating actuation of the inlet-adjustment mechanism to switch from the closed position to the open position before the operating point reaches the threshold line. More particularly, the method of the first embodiment of the invention utilizes the fixed low-switch line LSL and the fixed high-switch line HSL in the decision whether and when to switch the mechanism from closed to open or from open to closed, respectively.
(33) A second embodiment of the invention is now explained with reference to
(34) More particularly, with reference to
(35) If the decision step 204 has a no result (meaning the operating point is on the low-flow side of the threshold line), a decision step 212 is executed, querying whether Ne/t is greater than zero (i.e., the engine is accelerating). If the answer is no, the mechanism is closed (or is left in the closed position) as indicated at 213, because it means that the operating point is not moving toward the threshold line. If decision step 212 yields a yes result (i.e., the engine is accelerating), it means that the operating point is moving toward the threshold line. Thus, a further decision step 214 is executed, querying whether the response time Tr is greater than or equal to the time T.sub.TL required for the operating point to reach the threshold line. If the answer is yes, then the mechanism is switched to the open position as indicated at 215; otherwise the mechanism is left closed as indicated at 216.
(36) In the embodiments described above, it is assumed that acceleration or deceleration is determined based on time rate of change of engine speed Ne/t. Alternatively, however, the time rate of change of turbocharger speed Nt/t can be used instead. Yet another alternative is to use the time rate of change of corrected compressor flow Wc/t. Similarly, the location of the operating point on the map can be determined based on Wc and engine speed Ne, or based on Wc and turbocharger speed Nt.
(37) Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.