Method in a Chromatography System
20200378934 ยท 2020-12-03
Inventors
- Petra Bangtsson (Uppsala, SE)
- Erik Estrada (Uppsala, SE)
- Karol Lacki (Uppsala, SE)
- Helena Skoglar (Uppsala, SE)
Cpc classification
G01N30/468
PHYSICS
G01N2030/889
PHYSICS
G01N30/88
PHYSICS
International classification
G01N30/88
PHYSICS
B01D15/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is provided a method and a corresponding system for determining binding capacities of a chromatography column. The method includes detecting a feed signal representative of the composition of a feed material provided to the inlet of the column. The method further includes detecting an effluent signal representative of the composition of the effluent from the column. The method further includes using the feed signal and the effluent signal to determine binding capacities of the column.
Claims
1. A method for determining binding capacities of a chromatography column, comprising: detecting a feed signal representative of the composition of a feed material provided to the inlet of the column; detecting an effluent signal representative of the composition of the effluent from the column; and using the feed signal and the effluent signal to determine binding capacities of the column.
2. A method according to claim 1, comprising continuously determining the binding capacities of the column during the chromatography process.
3. A method according to claim 1, comprising detecting the feed signal and the effluent signal using the same type of detector.
4. A method according to claim 1, further comprising using the feed signal and the effluent signal to determine a deltasignal being the feed signal minus the effluent signal and a deltasignalmax being the feed signal minus the effluent signal when the effluent signal shows a plateau due to the fact that substantially all the non binding components have passed the column.
5. A method according to claim 4, comprising compensating for a time delay when determining the deltasignal and the deltasignalmax, said time delay representing the time it takes for a non-binding component to pass the column.
6. A method according to claim 4, comprising using the deltasignal to determine a breakthrough point (c) and/or a saturation point (d) of the column, said breakthrough point and saturation point being calculated as a respective certain predefined percentage of the deltasignalmax.
7. A method according to claim 1, comprising detecting an effluent signal from each chromatography column in a periodic counter current, PCC, system and using these effluent signals together with the feed signal to continuously determine binding capacities of the different chromatography columns of the PCC system during the chromatography process.
8. A method according to claim 1, comprising detecting the UV absorbance in the feed material and the effluent.
9. A method according to claim 1, comprising detecting the pH, conductivity, light scattering, fluorescence, IR or visible light in the feed material and the effluent.
10. A chromatography system comprising at least one chromatography column, comprising: a first detector adapted to detect a feed signal being representative of the composition of a feed material provided to the inlet of the at least one column; a second detector adapted to detect an effluent signal being representative of the composition of the effluent from a first column of the system; and a determining unit connected to said detectors and adapted to determine binding capacities of the first column based on said feed signal and said effluent signal.
11. A chromatography system according to claim 10, wherein said determining unit is adapted to continuously during the chromatography process determine binding capacities of said at least one column based on said feed signal and said effluent signal.
12. A chromatography system according to claim 10, comprising at least two columns in a periodic counter current system and further comprising further detectors, one after each further column, each further detector being adapted to detect an effluent signal being representative of the composition of the effluent from each further column, each detector being connected to the determining unit, said determining unit being adapted to continuously during the chromatography process determine binding capacities of each chromatography column based on the feed signal and the effluent signals.
13. A chromatography system according to claim 10, wherein all the detectors are of the same type.
14. A chromatography system according to claim 10, wherein said determining unit is adapted to use the feed signal and the effluent signal(s) to determine for each column a deltasignal being the feed signal minus the effluent signal and a deltasignalmax being the feed signal minus the effluent signal when the effluent signal shows a plateau due to the fact that substantially all the non binding components have passed the column.
15. A chromatography system according to claim 14, wherein said determining unit further is adapted to compensate for a time delay when determining the deltasignal and the deltasignalmax, said time delay representing the time it takes for non-binding components to pass the column.
16. A chromatography system according to claim 14, wherein said determining unit further is adapted to use the deltasignal to determine a breakthrough point (c) and/or a saturation point (d) of the column, said breakthrough point and saturation point being calculated as a respective certain predefined percentage of the deltasignalmax.
17. A chromatography system according to claim 10, further comprising a control unit connected to the determining unit and adapted to continuously monitor said determined binding capacities during the chromatography process and in real time control the start and stop of different chromatography process steps in dependence of said determined binding capacities.
18. A chromatography system according to claim 10, wherein said detectors are UV detectors.
19. A chromatography system according to claim 10, wherein said detectors are pH, conductivity, light scattering, fluorescence, IR or visible light detectors.
20. A method for controlling a chromatography system comprising at least one column, comprising the steps of: determining binding capacities of the at least one chromatography column according to claim 1; and controlling the start and stop of the different chromatography process steps according to the determined binding capacities.
21. A method according to claim 20, comprising continuously determining the binding capacities during the chromatography process and in real time controlling the start and stop of the different chromatography process steps according to the determined binding capacities.
22. A method for controlling a periodic counter current chromatography system comprising at least two columns, comprising the steps of: detecting a feed signal representative of the composition of a feed material provided to the inlet of the columns; detecting effluent signals representative of the composition of the effluent from each column in the system; determining the binding capacities of each chromatography column according to claim 1; and controlling the feed to and between the columns in dependence of the determined binding capacities.
23. A method according to claim 22, further comprising continuously determining the binding capacities during the chromatography process and in real time controlling the feed to and between the columns in dependence of the determined binding capacities.
24. A method according to claim 22, comprising controlling the flow rates for the feed and buffer pumps in dependence of the determined binding capacities.
25. A method according to claim 22, comprising compensating for any differences in the different column properties and/or flow rates by adjusting for how long, and in which position, different columns should be in the loading zone according to the determined binding capacities.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] To circumvent the difficulties discussed in relation to prior art a real time control algorithm based on feedback like control principle is provided by the present invention. Accordingly, methods for assessing state of different columns at any given moment of the process are of particular interest. For instance, knowing of a binding capacity of a chromatography column at a particular level of breakthrough would allow one to asses if the column can still bind solutes and how much solute still can be bound before the column reaches full saturation. Similarly, it is of paramount interest from the process yield perspective to know if the initial breakthrough capacity has been reached, as at this point the solute will be found in the effluent stream from the column and, if no proper action is taken, would be direct to waste or would be collected together with other non-binding components.
[0022]
[0023] Furthermore, according to the invention, the first and second detectors 11, 13 are both connected to a determining unit 15. Said unit analyzes the signals detected in the first and second detectors 11, 13 in order to determine binding capacities of the chromatography column. Possible signals from the first and second detectors 11, 13 are shown in
[0024] According to the invention at any given point in time a Deltasignal is calculated which is defined to be the feed signal 21 chosen from signals measured between the given time reduced by a specified time delay and the given time minus the effluent signal 23 measured at the given time. The feed signal 21 measures the feature (in one embodiment UV absorbance) for both non binding and binding components of the feed. The time delay is defined as a time for a non binding compound in the sample to travel from the feed detector 11 (
[0025] According to the invention a Deltasignalmax 27 is calculated which is defined to be the feed signal 21 minus the signal level for the effluent signal 23 when it is in the plateau 25. This Deltasignalmax 27 can then be used for defining suitable levels for the breakthrough point and the saturation point for example. The breakthrough point c can suitably be defined to be a certain predefined percentage of the Deltasignalmax, for example somewhere in the span of 1-10% or more suitably in the span of 1-3% and the Saturation point d can suitably be defined to be a certain predefined percentage of the Deltasignalmax, for example somewhere in the span of 60-90% or more suitable in the span of 70-80%.
[0026] Determining the breakthrough point and the saturation point automatically and in real time is advantageous. This is also advantageous because the determination is independent of the feed concentration, since the feed signal is automatically compensated for.
[0027] In a further aspect of the invention these determinations of binding capacities, for example breakthrough and saturation points, are used for automatically controlling the start and stop of the different chromatography process steps, i.e. when a certain breakthrough or saturation point level has been reached a control system can control the chromatography system to proceed to the next process step such as redirecting column effluent to a different collection point, or to stop loading step and initiate column wash step.
[0028] In another aspect of the invention the chromatography system comprises more than one chromatography columns, in a so called periodic counter current (PCC) system. In the periodic counter current system, most of the time the feed is passed through at least two columns connected in series. The series is often called a loading zone and addition and removal of columns in/from the loading zone is based on predetermined breakthrough and saturation points for the last and the first column in series, respectively. In
[0029] In
[0030] In one embodiment of the invention the chromatography process carried out in the system of
wherein at least one target compound is collected in step (d), (g) and/or (j).
[0043] Predetermined values of x1 and x2 represent breakthrough and saturation points, respectively.
[0044] The current invention enables the use of non identical columns when operating a counter current system because any differences in the columns properties can be compensated for by automatically adjusting breakthrough and saturation switching points based on the Deltasignal and Deltsignalmax measured for each of the columns. It also enables operating a counter current system when unexpected changes in feed concentration occur as any change in the feed concentration, and thus a change in the mass loaded into each column can be compensated for by automatically adjusting the breakthrough and saturation switching points based on Deltasignal and Deltasignalmax that automatically compensates for variation in feed concentration.
[0045] In another embodiment of the invention, the chromatography system comprising more than two chromatography columns can be used for direct capture of a product from a feed stream originated from a perfusion cell culture. For a person skilled in art, it is well known that concentrations of components in such stream will vary with time, and without an automated control algorithm operation of the chromatography system would be impossible without a risk of significant losses of product due to wrongly a priori assigned redirection points.
EXAMPLE
[0046] The present example is provided for illustrative purposes only, and should not be construed as limiting the present invention as defined by the appended claims.
[0047] This example illustrates a continuous primary capture step for purification of a monoclonal antibody (MAb) from a mixture containing MAb and bovine serum albumin, BSA, on protein A chromatography resin using a four column periodic counter current (4C-PCC) system with deltaUVmax control according to the invention (i.e. in this example the detectors are UV detectors and the Deltasignalmax is called deltaUVmax). More specifically, four similar columns were packed with the Protein A chromatography resin MAB SELECT (GE Healthcare Bio-Sciences, Uppsala, Sweden). The columns were connected to a custom modified AKTAEXPLORER (GE Healthcare Bio-Sciences, Uppsala, Sweden) chromatography system (
[0048] The following single column chromatography cycle was used as a base for operating the 4C-PCC system in a continuous manner: 1) column equilibration with 3 column volume (CV) of buffer A; 2) column loading with feed; 3) column wash with 4CV of buffer A; 4) column elution with 4CV of buffer B; 5) column CIP with 4CV of buffer C; and, 6) column regeneration with 3 CV of buffer A. All steps were performed at 0.4 mL/min flow rate. [0049] Composition of solutions used is given below:
[0050] Buffer A: PBS, pH 7
[0051] Buffer B: 0.1 M Sodium citrate, pH=3.5
[0052] Buffer C: 50 mM NaOH
[0053] Feed: 2.00 g/L MAb and 3 mg/ml BSA (Sigma) dissolved in buffer A
[0054] Few hundred milliliters of solution containing the feed were continuously fed into the experimental 4C-PCC setup described above. The absorbance of the feed solution was measured continuously by the first UV detector 115 positioned on the feed line (
[0055] The repetitive UV pattern shown in
[0056] Summary of results obtained in this experiment is shown in Tables 1 and 2 below. Where the volume of feed solution and the calculated amount loaded onto each column is shown. These data are compared to the calculated results that would be obtained if no automated controlled according to this invention was used, i.e., using predesignated switching times of flow redirection as described in point 1-18 were used if the reference run were performed on the same system with the same columns. As shown in
[0057] Because the first column 107 was different than the second column 109 a premature breakthrough for this column would have been observed in an experiment when the 4C-PCC system was operated based on predefined column switching times. Under such conditions, a loss in MAb during step 1 of the cycle would have been observed. In addition, the amount of MAb loaded onto the second column 109 in step 2 would be larger than calculated and subsequently some of the MAb would be lost in the effluent from the second column 109 before this column would be connected to the third column 111 in step 4. This mismatch in amounts loaded onto the columns would then propagate through steps 5-18, and the amount of MAb not capture by the columns would steadily increase with each column switch. This loss in unbound MAb was avoided by implementing the control algorithm according to the current invention. In Table 1, estimated masses of MAb loaded onto each of the columns during the experiment are shown. The masses loaded were estimated based on the areas above respective UV curves measured in the effluent lines after each column. The mass washed out from one column and loaded on the second to the next column in series was neglected. As shown in Table 1 significantly different mass of MAb was loaded on to the first column 107 as compared to the mass loaded on the other three columns. The mass loaded on the first column 107 was between 20-30% smaller than the mass loaded on each of the other columns during two different cycles that was almost the same with no more than 5% difference between columns and cycles. If on the other hand, the 4C-PCC system was operated without the automated control with a switch time set to enable the loading of 77 mg per milliliter resin, the amount of MAb lost per cycle and column would be significant (Table 2) and would account for around 10% of mass loaded on to the system during the whole experiment.
TABLE-US-00001 TABLE 1 Summary of 4C-PCC run. Mass of MAb in milligrams loaded on each columns during the two loading cycles.* Load 1 Load 2 Load 3 First column 54.3 56.6 55.8 Second column 77.1 74.2 Third column 74.4 76.5 Fourth column 73.8 74.9 *The first column was loaded three times
TABLE-US-00002 TABLE 2 Estimated mass that would be lost (found in the waste stream) per cycle and column if the 4C-PCC was operated at the constant switching time equivalent to the load of 77 g per liter resin. Load 1 Load 2 Load 3 First column 22.7 20.4 21.2 Second column 0.1 2.8 Third column 2.6 0.5 Fourth column 3.2 2.1
[0058] While the present invention has been described in accordance with various aspects and preferred embodiments, it is to be understood that the scope of the invention is not considered to be limited solely thereto and that it is the Applicant's intention that all variants and equivalents thereof also fall within the scope of the appended claims.