OSCILLATING ROLLER AND PRINTING PRESS HAVING A PLURALITY OF PRINTING UNITS THAT HAVE SUCH A ROLLER
20200376829 · 2020-12-03
Inventors
- Christian ARNOLD (Rimpar, DE)
- Bernd Masuch (Kürnach, DE)
- Wolfgang REDER (Veitshöchheim, DE)
- Helmut Schmidt (Wertheim, DE)
Cpc classification
B41F31/004
PERFORMING OPERATIONS; TRANSPORTING
B41P2213/734
PERFORMING OPERATIONS; TRANSPORTING
B41P2227/60
PERFORMING OPERATIONS; TRANSPORTING
B41F31/15
PERFORMING OPERATIONS; TRANSPORTING
B41F31/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A roller for a printing unit of a printing press, has a roller outer body, which is mounted on a roller inner body, so as to be movable axially in a reciprocating manner. For the axial movement of the roller outer body, in at least a first direction, a pneumatic drive is provided. The pneumatic drive has at least one first chamber, which is mounted in the interior of the roller in the manner of a cylinder/piston system between one or more structural elements, that are fixed to the roller outer body, and one or more structural elements that are fixed to the roller inner body. The chamber can be pressurized with compressed air. The parts of the structural elements adjoining the chamber, and that are movable axially relative to one another, form a non-contact seal between themselves on their mutually facing sides.
Claims
1-15. (canceled)
16. A roller (13) of a printing unit of a printing press, which printing unit comprises a roller inking unit, said roller having a roller outer body (14), which is mounted on a roller inner body (16) so as to be movable axially in a reciprocating manner, wherein for the axial movement of the roller outer body (14) in at least a first direction a pneumatic drive is provided, having at least one first chamber (32; 33), which is formed in the interior of the roller in the manner of a cylinder/piston system between one or more structural elements (34; 36; 37) that are fixed to the roller outer body and one or more structural elements (38; 39) that are fixed to the roller inner body, and which can be pressurized with compressed air, characterized in that the parts of the structural elements (34; 36; 37; 38; 39) delimiting the chamber (32; 33) that are movable axially relative to one another form a non-contact seal (41; 42; 43) between themselves on their mutually facing sides.
17. The roller according to claim 16, characterized in that a pneumatic drive or a spring force-based drive is provided, by means of which an axial movement of the roller outer body (14) can be effected in the direction opposite the first direction.
18. The roller according to claim 16, characterized in that a second chamber (33; 32), which is likewise formed in the interior of the roller in the manner of a cylinder/piston system between one or more structural elements (34; 36; 37) that are fixed to the roller outer body and one or more structural elements (38; 39) that are fixed to the roller inner body is provided and can be pressurized with compressed air to bring about an axial movement of the roller outer body (14) in the direction opposite the first direction, wherein the parts of the structural elements (34; 36; 37; 38; 39) delimiting the second chamber (33; 32) that are movable axially relative to one another form a non-contact seal (41; 42; 43) between themselves on their mutually facing sides.
19. The roller according to claim 18, characterized in that the two chambers (32; 33) are provided on the two sides of an annular structural element (39) that is fixed to the roller inner body, and each is delimited at its end face by a bushing-like structural element (36; 37) that is fixed to the roller outer body.
20. The roller according to claim 18, characterized in that the two chambers (32; 33) are supplied with compressed air, each from one end face of the roller, through stub shafts that protrude outward from the end faces of the roller (13).
21. The roller according to claim 16, characterized in that a spring element is arranged between roller outer body (14) and roller inner body (16) in such a way that it is or can be biased in the first direction with a force acting and/or directed in the opposite direction by means of an axial movement of the roller outer body (14) induced by pressurization with compressed air, and in that when the pressure in the first chamber (32) is reduced or eliminated, said spring element moves the roller outer body (14) back opposite the first direction.
22. The roller according to claim 16, characterized in that the non-contact seal (41; 42; 43) is embodied as a gap seal (41; 42; 43).
23. The roller according to claim 22, characterized in that a gap width of at least 0.03 mm, preferably at least 0.05 mm, is provided for the gap seal (41; 42; 43).
24. The roller according to claim 22, characterized in that a gap width of at most 0.15 mm, preferably at most 0.10 mm, is provided for the gap seal (41; 42; 43).
25. The roller according to claim 22, characterized in that an axially extending length of the gap seal (41; 42; 43) adjoining the chamber (32; 33) is greater than three times a maximum axial stroke (H) and/or greater than two times an axial extension of the chamber (32; 33) and/or greater than one-tenth of the usable cylinder barrel length (L13) of the roller (13).
26. The roller according to claim 16, characterized in that a non-contact seal (41; 42; 43) is provided between an outwardly facing side of the structural element (38) that is fixed to the roller inner body and an inwardly facing side of the roller outer body (14) and/or between an inwardly facing side of the respective structural element (36; 37) that is fixed to the roller outer body and an outwardly facing side of the roller inner body (16).
27. The roller according to claim 16, characterized in that the surfaces of the mutually facing sides between which the non-contact seal (41; 42; 43) is formed have a roughness with an average roughness depth Rz of at most 10, particularly of at most 4.
28. The roller according to claim 16, characterized in that the roller inner body (16) comprises or is embodied as an axle (38) that supports the roller outer body (14) via roller bearings (44).
29. A printing press for decorating hollow objects, each of which has a cylindrical lateral surface, using a plurality of printing units, each of which comprises a forme cylinder (04) and an inking unit (06) and which cooperate via the forme cylinder (04) with the same printing blanket of a device (03) for transferring the printing ink to the hollow object to be printed, characterized in that the inking unit (06) comprises a distribution roller (13), embodied in accordance with the roller (13) according to claim 16.
30. The printing press according to claim 29, characterized in that the inking unit (06) has an anilox roller (08).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] An exemplary embodiment of the invention is illustrated in the set of drawings and will be described in greater detail below.
[0015] The description of the roller according to the invention will be presented in conjunction with a particularly advantageous use thereof in a printing unit of a printing press for printing on hollow objects, in particular a can printing press; however, said roller is generally not limited to this use per se.
[0016] In the drawings:
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0023]
[0024]
[0025]
[0026] The printing forme cylinder 04, preferably configured as a plate cylinder 04, and the inking unit roller 08, preferably configured as an anilox roller 08, are rotated, e.g. each independently, each by a motor 11; 12, in particular in the preferred inking unit 06 as shown in
[0027] In its preferred embodiment, inking roller 07 has a closed, preferably rubberized lateral surface. Inking unit roller 08, preferably configured as anilox roller 08, has a lateral surface coated, e.g. with a ceramic, with a hachure, e.g. of 80 lines per centimeter of axial length of anilox roller 08 or a saucer structure being formed in the ceramic layer. To enable the largest possible volume of printing ink to be fed into the roller train of inking unit 06 with each revolution of anilox roller 08, the outer diameter d08 of anilox roller 08 is preferably configured as larger than the outer diameter d07 of inking roller 07. This is meant to give anilox roller 08 the greatest possible delivery volume. In
[0028] In the preferred embodiment, at least the inking unit roller 08, preferably configured as anilox roller 08, has a temperature control device for controlling the temperature of the lateral surface of said roller. The temperature control device of anilox roller 08 operates e.g. using a temperature control fluid that is introduced into the interior of anilox roller 08, the temperature control fluid being, e.g. water or some other liquid coolant. The temperature control device of anilox roller 08 can be used to influence the delivery volume of anilox roller 08, as said device influences the viscosity of the printing ink to be transported by inking unit 06. The delivery volume of anilox roller 08 and the viscosity of the printing ink to be transported by inking unit 06 in turn ultimately impact the ink density of the printing ink to be applied to the cylindrical lateral surface of the hollow object 01 to be printed. The thickness of an ink film formed by the printing ink to be applied to the cylindrical lateral surface of hollow object 01 to be printed on is, e.g. about 3 m.
[0029] The ink reservoir of inking unit 06 is embodied, e.g. as a chamber doctor blade system 09 that operates in conjunction with anilox roller 08. Advantageously, in this chamber doctor blade system 09, at least one ink trough, a doctor blade bar that is or at least can be set axially parallel against anilox roller 08, and preferably also a pump for delivering the printing ink form a single modular unit. This chamber doctor blade system 09 is preferably held or mounted in inking unit 06, i.e. on a frame of inking unit 06, on only one side by means of a suspension, for example, so that once this modular unit has been released from the frame of inking unit 06 it can be easily removed from inking unit 06 laterally, i.e. by a movement directed axially parallel to anilox roller 08, e.g. by pulling on a handle arranged on said structural unit, and can thus be replaced. This modular unit of chamber doctor blade system 09 preferably forms a cantilever arm on a side frame of inking unit 06.
[0030] Once anilox roller 08 has received printing ink from the ink reservoir, i.e. in particular from chamber doctor blade system 09, anilox roller 08 transports this printing ink immediately and directly or via additional rollers of the roller train that is part of inking unit 06 to the preferably only one inking roller 07.
[0031] To ensure a better ink distribution in the inking unit 06, one roller 13 of the inking unit 06 is preferably embodied as oscillating roller 13, e.g. distribution roller 13. Such a distribution roller 13 can be provided directly in the roller train of an inking unit 06 embodied as a roller inking unit, but in the embodiment depicted here is embodied as what is known as a rider roller 13, which cooperates with the circumferential surface of one of the rollers 07; 08 of inking unit 13, in particular of short inking unit 06. In the advantageous embodiment depicted here, said distribution roller is configured as an oscillating rider roller 13 that cooperates with the lateral surface of anilox roller 08.
[0032] The oscillating distribution roller 13, embodied here by way of example as rider roller 13, preferably is or at least can be thrown onto anilox roller 08, e.g. in a region between chamber doctor blade system 09 and inking roller 07, downstream of the chamber doctor blade system 09 thrown onto anilox roller 08 in the direction of rotation of anilox roller 08, in order to improve the uniformity of ink application to anilox roller 08 and the transport of ink by said roller. Rider roller 13 is arranged axially parallel to anilox roller 08. In contrast to other possible embodiments, the distribution roller 13 configured here as rider roller 13 is not regarded as part of the roller train of inking unit 06, since it does not transfer printing ink from anilox roller 08 to another roller. Rider roller 13, which is rotationally driven by anilox roller 08, e.g. by means of friction, has a rubberized lateral surface, for example. Distribution roller 13 can also generally be driven by a motor directly via a gear mechanism. As rider roller 13, which is thrown onto anilox roller 08, rolls off against the lateral surface of anilox roller 08, it draws a portion of the printing ink that has been received by anilox roller 08 from chamber doctor blade system 09 out of the hachure or the saucers of anilox roller 08 and deposits at least some of this printing ink onto lands that are formed on the lateral surface of anilox roller 08. Rider roller 13 rolling off against anilox roller 08 thus causes anilox roller 08 to deliver a greater volume of printing ink to inking roller 07. As another consequence, with an anilox roller 08 that has, e.g. a temperature control device, the efficacy of controlling the ink density is also improved in that the rider roller 13 rolling off against anilox roller 08 contributes to supplying a greater volume of printing ink. Regardless of the specific configuration of anilox roller 08, i.e. with or without a temperature control device, rider roller 13 rolling off against anilox roller 08 thus reduces both differences in density that may occur as a result of manufacturing tolerances of anilox roller 08 and the risk that the hachure or saucers of anilox roller 08 may be visible on the printing substrate, i.e. in this case on the lateral surface of hollow object 01 to be printed, as a result of an insufficient application of ink at least in patches.
[0033] The respective throwing on and/or throwing off of printing forme cylinder or plate cylinder 04, inking roller 07, and/or anilox roller 08 and/or the adjustment of the contact pressure exerted by each of these is carried out by means of a throw-on/throw-off mechanism, illustrated by way of example in
[0034] In the preferred embodiment, inking roller 07 is also mounted, in particular at both ends, on a load arm of a preferably one-sided second lever assembly 23, consisting of a force arm and the load arm, wherein the force arm and the load arm of this second lever assembly 23 are pivotable jointly about the first rotational axis 19, which is aligned axially parallel to plate cylinder 04. Likewise in the preferred embodiment, inking unit roller 08, embodied, e.g. as an anilox roller 08, is also mounted in particular at both ends on a load arm of a preferably one-sided third lever assembly 24 consisting of a force arm and the load arm, wherein the force arm and the load arm of this third lever assembly 24 are pivotable together about a second rotational axis 26, which is aligned axially parallel to anilox roller 08, the second rotational axis 26 of the third lever assembly 24 being disposed on the second lever assembly 23. The second rotational axis 26 on the second lever assembly 23 is preferably fixed. On the load arm of the first lever assembly 18, a preferably controllable second drive 27 is arranged, which when actuated acts on the force arm of the second lever assembly 23, and which can be used to throw inking roller 07 onto or off of plate cylinder 04, depending upon the direction of action of second drive 27. On the load arm of the second lever assembly 23, a preferably controllable third drive 28 is arranged, which when actuated acts on the force arm of the third lever assembly 24, and which can be used to throw anilox roller 08, preferably together with chamber doctor blade system 09, onto or off of inking roller 07, depending on the direction of action of third drive 28. The second drive 27 and/or the third drive 28 is/are each also embodied, e.g. in the form of a hydraulic or pneumatic working cylinder. It can be provided that second drive 27 and third drive 28 are or at least can be actuated, e.g. jointly and preferably also simultaneously. The pivoting movement of the load arm of the second lever assembly 23 is limited, e.g. by a first stop system 29 that is preferably adjustable, in particular by means of an eccentric, whereby the contact pressure exerted by inking roller 07 against printing forme cylinder or plate cylinder 04 is or at least can be limited. The pivoting movement of the load arm of the third lever assembly 24 is limited, e.g. by a second stop system 31, which is preferably adjustable, in particular by means of an eccentric, whereby the contact pressure exerted by anilox roller 08 against inking roller 07 also is or at least can be limited.
[0035] Generally independently of the specific embodiment of the printing press, the printing unit, and/or the inking unit 06, but advantageously in conjunction with the aforementioned embodiment, and generally independently of the configuration of the inking unit 06 and/or the positioning of distribution roller 13, but advantageously in conjunction with the aforementioned arrangement in a short inking unit 06 and/or with the embodiment as a rider roller 13, oscillating roller 13 is embodied as a pneumatic oscillating roller 13, as described in the following.
[0036] Roller 13 comprises a roller outer body 14, which is mounted on a roller inner body 16 so as to be movable axially in a reciprocating manner, the reciprocating movement being effected by a pneumatic drive. Compressed air is supplied via valves, for example, from a compressed air source 17, which is indicated only schematically. For movement, at least one chamber 32; 33, which is formed in the roller interior in the manner of a cylinder/piston system between one or more structural elements 34; 36; 37, e.g. composed of one or more parts and fixed to the roller outer body, and one or more structural elements 38; 39, e.g. component parts 38; 39, composed of one or more parts and fixed to the roller inner body, can be pressurized with compressed air.
[0037] The reciprocating movement is generally achieved in both directions pneumatically by pressurizing two such chambers 32; 33 alternatingly with compressed air, or in only a first direction pneumatically by pressurizing one chamber 32; 33 with compressed air counter to a spring force and back in the second direction by way of the spring force with the compressed air switched off or under reduced pressure.
[0038] In the preferred first embodiment depicted here, for the reciprocating movement a first and a second chamber 32; 33, each of which is formed in the manner of a cylinder/piston system inside the roller between one or more structural elements 34; 36; 37 that are fixed to the roller outer body and one or more structural elements 38; 39, e.g. component parts 38; 39, composed of one or more parts and fixed to the roller inner body, can be selectively pressurized with compressed air. The (respective) structural element 34; 36; 37 fixed to the roller outer body may be formed by a cylindrical roller shell body 34 of the roller outer body 14 itself or preferably by structural elements 36; 37, in particular bushings 36; 37, formed on or set into said roller shell body, on the inner side thereof. The structural element 38; 39 fixed to the roller inner body can be formed by a cylindrical axle 38 or shaft 38 of the roller inner body 16 itself, or preferably by a structural element 39, in particular a ring 39, molded or placed onto the outer surface of said roller inner body.
[0039] In an alternative embodiment (not shown), in place of the second chamber 33 that can be pressurized alternately to the first chamber 32 and is located between roller outer body 14 and roller inner body 16, a spring element is provided, which is or can be biased in the first direction with a force acting and/or directed in the opposite direction as a result of an axial movement of the roller outer body 14, induced by pressurization with compressed air. The spring element is arranged between roller outer body 14 and roller inner body 16 such that when the pressure in the first chamber 32 is reduced or eliminated, the spring element moves roller outer body 14 back in the direction opposite the first direction. The spring element is embodied, for example, as a type of compression spring, which is compressed when chamber 32 is pressurized with compressed air and which moves roller outer body 14 back in the opposite direction when the air pressure is reduced, or said spring element is embodied as a type of tension spring, which is stretched when chamber 32 is pressurized with compressed air and which moves roller outer body 14 back in the opposite direction when the air pressure is reduced.
[0040] But independently of the specified embodiment of the pneumatic drive, in one or in both directions, the parts of the structural elements 34; 36; 37; 38; 39 that delimit the respective chamber 32; 33 and are movable axially relative to one another are not embodied here as seals acting mechanically as a barrier and/or are not sealed off from one another by way of significant physical contact, but instead form a non-contact seal 41; 42; 43 between themselves on their mutually facing sides. Although they can also be embodied as having one or more grooves or as single-passage or multiple-passage labyrinth seals, the non-contact seals 41; 42; 43 are preferably embodied here as simple gap seals 41; 42; 43, and/or no mechanically acting seal, i.e. no seal that acts between parts by physical, in particular force-loaded contact, is provided between these parts that are axially movable relative to one another. Preferably, a gap width, i.e., a clear width, of at least 0.03 mm, preferably at least 0.05 mm, is provided. Preferably, a gap width of at most 0.15 mm, preferably at most 0.10 mm, is provided.
[0041] The axial length of gap seal 41; 42; 43 adjoining chamber 32; 33 is greater than three times a maximum axial stroke H and/or greater than two times an axial extension of chamber 32; 33 and/or greater than one-tenth of the cylinder barrel length L13, in particular the usable cylinder barrel length. The length here should be understood, e.g., as the length that acts as a gap seal between the parts concerned, which are movable relative to one another and are to be sealed, i.e. the length that does not exceed the aforementioned maximum gap width. If sub-sections interrupted by grooves are provided between the two parts of the structural elements 34; 36; 37; 38; 39 concerned that are movable relative to one another and are to be sealed relative to one another, said length can be the sum of the lengths in the axial direction.
[0042] The two chambers 32; 33 are preferably provided on the two sides of annular structural element 39, which is fixed to the roller inner body, and each is delimited at its end face by a bushing-like structural element 36; 37, which is fixed to the roller outer body.
[0043] In an advantageous embodiment, a non-contact seal 41; 42; 43, in particular a gap seal 41; 42; 43, is provided between the outwardly facing side of structural element 39, which is fixed to the roller inner body, and the inwardly facing side of roller outer body 14, in particular of a cylindrical roller shell body 34, and/or between the inwardly facing side of the respective structural element 36; 37, which is fixed to the roller outer body, and an outwardly facing side of roller inner body 16, in particular of a shaft 38 or axle 38 that supports roller outer body 14.
[0044] The surfaces of the mutually facing sides between which the non-contact seal 41; 42; 43 is housed have a roughness with an average roughness depth Rz (DIN ISO 1302) of at most 10, for example, preferably of at most 4.
[0045] Roller inner body 16 preferably comprises or is embodied as an axle 38 that supports roller outer body 14 via roller bearings 44. The two chambers 32; 33 are preferably supplied with compressed air, each from one end face of the roller, via corresponding channels 47; 48, e.g. bores 47; 48 through stub shafts that protrude outward from the end faces of roller 13.
[0046] In that case, roller bearing 44 can have a running surface that is widened by at least the lateral stroke of roller 13.
[0047] Roller shell body 34, which is part of roller outer body 14, preferably carries on its lateral surface a plastic layer 46, in particular a layer 46 of Rilsan, or is made of such a material.
[0048] The embodiment of roller 13 with the non-contact seal can also be used particularly advantageously for printing units that have larger roller widths, e.g. for printing units for waterless offset printing that have a roller or printing width of 1,000 mm or more. This enables the large mass of roller outer body 14 to be moved pneumatically without large additional friction losses, as is the case with seals.
[0049] While a preferred embodiment of an oscillating roller and a printing press having a plurality of printing units that each have such an oscillating roller, in accordance with the present invention, has been set forth fully and completely hereinabove, it will be apparent to one of skill in the art that various changes could be made thereto, without departing from the true spirit and scope of the present invention, which is accordingly to be limited only by the appended claims.