Dual Camshaft Phase Control Assembly
20200378280 ยท 2020-12-03
Inventors
Cpc classification
F01L2250/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2250/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/0537
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2820/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/352
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/34496
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/352
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure employs a pair of camshafts for intake valves. A first phase controller is installed at a first end of the first intake camshaft connecting to a crankshaft. A second phase controller is installed at a second end of the first intake camshaft connecting to a second intake camshaft. Each phase controller can advance or retard phase angles to modify intake valve timing and intake valve lift. This set up is duplicated for the exhaust valves to modulate exhaust valve timing and exhaust valve lift. First and second camshafts are connected via a series of levers, which merge rotational outputs of both camshafts into one. The phase controllers can be differential gear sets, epicyclical gear sets, or a combination thereof.
Claims
1. A dual camshaft phase control assembly comprising: a crankshaft; a first camshaft; a second camshaft extending parallel to the first camshaft; a first phase controller coupled to the crankshaft and a first end of the first camshaft, the first phase controller further comprises a first differential gear system comprising a first pair of input/output gears, a first spider gear, and a first control gear driven via a first actuator configured to advance or to retard a phase relation of the first camshaft with respect to the crankshaft; a second phase controller coupled to a second end of the first camshaft and a second end of a second camshaft, the second phase controller further comprises a second differential gear system comprising a second pair of input/output gears, a second spider gear, and a second control gear driven via a second actuator configured to advance or to retard a phase relation of the second camshaft with respect to the first camshaft; and means to combine rotational output of first camshaft lobes and second camshaft lobes respectively coupled to the first and second camshafts.
2. The dual camshaft phase control assembly of claim 1, wherein the first pair of input/output gears comprise bevel gears configured to transmit torque from the crankshaft to the first camshaft, the spider gear and the first control gear comprise bevel gears configured to mesh with the first pair of input/output gears; and the first actuator is driven by a first control module in communication with an electronic control unit.
3. The dual camshaft phase control assembly of claim 2, wherein the first input gears, the first differential gear system, the first actuator, and the first control module are arranged in series along a common rotational axis with the first camshaft.
4. The dual camshaft phase control assembly of claim 2, wherein the first control module drives the output gear of the first differential gear system via a first spur gear.
5. The dual camshaft phase control assembly of claim 1, wherein the second pair of input/output gears comprise bevel gears configured to transmit torque from the first camshaft to the second camshaft, the spider gear and the second control gear comprise bevel gears configured to mesh with the second pair of input/output gears; and the second actuator is driven by a second control module in communication with an electronic control unit.
6. The dual camshaft phase control assembly of claim 5, wherein the second input gears, the second differential gear system, the second actuator, and the second control module are arranged in series along a common rotational axis with the second camshaft.
7. The dual camshaft phase control assembly of claim 5, wherein the second control module drives the output gear of the second differential gear system via a second spur gear.
8. A dual camshaft phase control assembly comprising: a crankshaft; a first camshaft; a second camshaft extending parallel to the first camshaft; a first phase controller coupled to the crankshaft and a first end of the first camshaft, the first phase controller further comprises a first epicyclical gear system comprising a first sun gear meshing with a first plurality of planet gears so as to transmit torque from the crankshaft to the first camshaft, a first ring gear configured to encapsulate and mesh with the first plurality of planet gears, and a first spur gear configured to drive the first ring gear so as to advance or to retard a phase relation of the first camshaft with respect to the crankshaft; a second phase controller coupled to a second end of the first camshaft and a second end of a second camshaft, the second phase controller further comprises a second epicyclical gear system comprising a second sun gear meshing with a second plurality of planet gears so as to transmit torque from the first camshaft to the second camshaft, a second ring gear configured to encapsulate and mesh with the second plurality of planet gears, and a second spur gear configured to drive the second ring gear so as to advance or to retard a phase relation of the second camshaft with respect to the first camshaft; and means to combine rotational output of first camshaft lobes and second camshaft lobes respectively coupled to the first and second camshafts.
9. The dual camshaft phase control assembly of claim 8, wherein the first spur gear is driven by a first control module in communication with an electronic control unit.
10. The dual camshaft phase control assembly of claim 8, wherein the first sun gear shares a common rotational axis with the first camshaft.
11. The dual camshaft phase control assembly of claim 8, wherein the second spur gear is driven by a second control module in communication with an electronic control unit.
12. The dual camshaft phase control assembly of claim 8, wherein the second sun gear shares a common rotational axis with the second camshaft.
13. The dual camshaft phase control assembly of claim 1, wherein the crankshaft and the first camshaft are coupled via a belt.
14. The dual camshaft phase control assembly of claim 1, wherein the means to combine rotational output of the first and the second camshaft lobes comprises: a plurality of levers each with a corresponding camshaft lobe of the first camshaft lobes and a corresponding camshaft lobe of the second camshaft lobes, respectively; and a lever protrusion configured to drive an engine valve.
15. The dual camshaft phase control assembly of claim 1, further comprising a plurality of levers, arranged at a pre-determined interval apart from one another, operating in conjunction with the first and the second camshafts lobes so as to drive a plurality of engine valves via corresponding lever protrusions.
16. A method to modulate phase relations of dual camshafts comprising: coupling a first phase controller to a crankshaft and a first end of the first camshaft, the first phase controller further comprises an epicyclical gear system comprising a first sun gear meshing with a first plurality of planet gears so as to transmit torque from the crankshaft to the first camshaft, a first ring gear configured to encapsulate and mesh with the first plurality of planet gears, and advancing or retarding a phase relation of the first camshaft with respect to the crankshaft by driving a first spur gear meshed with the first ring gear; coupling a second phase controller to a second end of the first camshaft and a second end of a second camshaft, the second phase controller further comprises a differential gear system comprising a pair of input/output gears, a spider gear, and a control gear; and advancing or retarding a phase relation of the second camshaft with respect to the first camshaft by driving an actuator meshed with the control gear; and combining rotational output of first camshaft lobes and second camshaft lobes respectively coupled to the first and second camshafts.
17. The method to modulate phase relations of dual camshafts of claim 16, wherein the first spur gear driving the first ring gear receives instructions from a first control module in communication with an electronic control unit.
18. The method to modulate phase relations of dual camshafts of claim 16, wherein the first sun gear shares a common rotational axis with the first camshaft.
19. The method to modulate phase relations of dual camshafts of claim 16, wherein the pair of input/output gears, the actuator, and the control gear of the differential gear system are arranged in a serial fashion sharing a common rotational axis with the second camshaft.
20. The method to modulate phase relations of dual camshafts of claim 16, wherein the output gear of the differential gear system is driven by a second spur gear in communication with an electronic control unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present disclosure, in accordance with one or more various embodiments, is described in detail with reference to the following figures. The drawings are provided for purposes of illustration only and to merely depict typical or exemplary embodiments of the invention. These drawings are provided to facilitate the reader's understanding of the invention and shall not be considered limiting of the breadth, scope, or applicability of the invention. It should be noted that for clarity and ease of illustration these drawings are not necessarily made to scale.
[0025] Some of the figures included herein illustrate various embodiments of the invention from different viewing angles. Although the accompanying descriptive text may refer to such views as top, bottom or side views, such references are merely descriptive and do not imply or require that the invention be implemented or used in a particular spatial orientation unless explicitly stated otherwise.
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[0045] The figures are not intended to be exhaustive or to limit the invention to the precise form disclosed. It should be understood that the invention can be practiced with modification and alteration, and that the invention be limited only by the claims and the equivalents thereof.
DETAILED DESCRIPTION OF THE OF THE INVENTION
[0046] From time-to-time, the present disclosure is described herein in terms of example environments. Description in terms of these environments is provided to allow the various features and of the invention to be portrayed in the context of an exemplary application. After reading this description, it will become apparent to one of ordinary skill in the art how the invention can be implemented in different and alternative environments.
[0047] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as is commonly understood by one of ordinary skill in the art to which this invention belongs. All patents, applications, published applications and other publications referred to herein are incorporated by reference in their entirety. If a definition set forth in this section is contrary to or otherwise inconsistent with a definition set forth in applications, published applications and other publications that are herein incorporated by reference, the definition set forth in this document prevails over the definition that is incorporated herein by reference.
[0048] The present disclosure, in some embodiments thereof, relates to a variable valve timing mechanism for an internal combustion engine. More specifically, it comprises at least one set of phase control assembly adapted to operate with dual camshafts. The phase control assemblies can independently and continuously modify both intake and exhaust valve timing and valve lift, optimized for various running conditions of the engine.
[0049] Referring to
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[0051] Camshafts 41 and 43 can be driven directly by crankshaft 51 via a chain or a belt in meshed relations with gears connecting gear sets 21 and 23. Camshafts 42 and 44 can be driven indirectly by crankshaft 51 via ring gears, in meshed relations with camshafts 41 and 43, and also connecting gear sets 22 and 24.
[0052] Camshafts Sensor 01 measures crankshaft angle. Sensors 02 and 03 measure intake camshafts' angle (41 and 42) respectively. Sensors 04 and 05 measure exhaust camshaft's angle respectively (43 and 44). All sensor measurements are taken in real time, and their output signals are constantly transmitted to an automobile's main computer.
[0053] Each differential gear set comprises a control shaft installed coaxially at the end of a camshaft, and can be independently adjusted via an actuator to change its phase (or angular) relations with the camshaft. Actuator 31 rotates control shaft 11 of differential gear set 21 to advance or to retard phase relations between crankshaft and first intake camshaft 41. Actuator 32 rotates control shaft 12 of differential gear set 22 to advance or to retard phase relations between first intake camshaft 41 and second intake camshaft 42. Actuator 33 rotates control shaft 13 of differential gear set 23 to advance or to retard phase relations between crankshaft and first exhaust camshaft 43. Actuator 34 rotates control shaft 14 of differential gear set 24 to advance or to retard phase relations between first exhaust camshaft 43 and second exhaust camshaft 44.
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[0055] Note that gears 66, 67, 64, and 65 do not need to be identical, so long as the differential and phase change functionalities are preserved. Parameters, such as sizes and scale, are not drawn in proportion, and can take different values based on an engine's particular needs. Figures are for exemplary illustration purpose only. Variations are acceptable for different gear mesh angle, ratio, whether to use straight bevel teeth or spiral bevel teeth etc.
[0056] When phase shift is needed either in the advance or in the retard direction between first and second intake camshafts 41 and 42, actuator 32 rotates control shaft 12, which rotates control gear 67 around axis 120 several degrees forward or backward. This additional rotation, whether forward (in addition) or backward (in subtraction), propagates through meshed gears 64, 65, 66, housing 63, and ring gear 62, which drives second intake camshaft 42. The actual amount of phase shift and phase shift timing is controlled by the automobile's main computer system, taken into account various parameters such as engine speed, load, camshaft sensors (02 and 03) readings etc.
[0057] A top and a side view of the dual camshafts with phase control assembly installed are illustrated in
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[0059] As both camshafts lobes rotate, it pushes against lever 553, and translate the motion through cam prominent 554 to push onto spring 551, which in turn, lead to the opening and closing of valve 552.
[0060] First camshaft and second camshaft are connected via a series of levers 553 (
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[0062] As the crankshaft drives the first camshaft +20 or 20 degrees in
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[0065] In an example illustrated in
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[0069] It should be noted that the effects of phase shift, whether introduced via a differential gear set or via an epicyclical gear set is effectively equivalent.
[0070] While various embodiments of the present disclosure have been described above, it should be understood that they have been presented by way of example only, and not of limitation. Likewise, the various diagrams may depict an example architectural or other configuration for the invention, which is done to aid in understanding the features and functionality that can be included in the invention. The invention is not restricted to the illustrated example architectures or configurations, but the desired features can be implemented using a variety of alternative architectures and configurations. Indeed, it will be apparent to one of skill in the art how alternative functional, logical or physical partitioning and configurations can be implemented to achieve the desired features of the present disclosure. Also, a multitude of different constituent module names other than those depicted herein can be applied to the various partitions.
[0071] Although the invention is described above in terms of various exemplary embodiments and implementations, it should be understood that the various features, aspects and functionality described in one or more of the individual embodiments are not limited in their applicability to the particular embodiments with which they are described, but instead can be applied, alone or in various combinations, to one or more of the other embodiments of the invention, whether or not such embodiments are described and whether or not such features are presented as being a part of a described embodiment. Thus the breadth and scope of the present disclosure should not be limited by any of the above-described exemplary embodiments.
[0072] Terms and phrases used in this document, and variations thereof, unless otherwise expressly stated, should be construed as open ended as opposed to limiting. As examples of the foregoing: the term including should be read as meaning including, without limitation or the like; the term example is used to provide exemplary instances of the item in discussion, not an exhaustive or limiting list thereof; the terms a or an should be read as meaning at least one, one or more or the like; and adjectives such as conventional, traditional, normal, standard, known and terms of similar meaning should not be construed as limiting the item described to a given time period or to an item available as of a given time, but instead should be read to encompass conventional, traditional, normal, or standard technologies that may be available or known now or at any time in the future. Likewise, where this document refers to technologies that would be apparent or known to one of ordinary skill in the art, such technologies encompass those apparent or known to the skilled artisan now or at any time in the future.
[0073] A group of items linked with the conjunction and should not be read as requiring that each and every one of those items be present in the grouping, but rather should be read as and/or unless expressly stated otherwise. Similarly, a group of items linked with the conjunction or should not be read as requiring mutual exclusivity among that group, but rather should also be read as and/or unless expressly stated otherwise. Furthermore, although items, elements or components of the invention may be described or claimed in the singular, the plural is contemplated to be within the scope thereof unless limitation to the singular is explicitly stated.
[0074] The presence of broadening words and phrases such as one or more, at least, but not limited to or other like phrases in some instances shall not be read to mean that the narrower case is intended or required in instances where such broadening phrases may be absent.
[0075] It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination or as suitable in any other described embodiment of the invention. Certain features described in the context of various embodiments are not to be considered essential features of those embodiments, unless the embodiment is inoperative without those elements.