VOLATILE MEDIUM DELIVERY DEVICE, SYSTEM, AND METHOD OF USE
20200375170 ยท 2020-12-03
Assignee
Inventors
Cpc classification
A61L9/042
HUMAN NECESSITIES
A01M1/2055
HUMAN NECESSITIES
International classification
Abstract
A volatile medium delivery system, comprising a housing, a barrier element engageable with the housing, and a substrate having a volatile medium absorbed therein, wherein the substrate is engageable with the housing and positionable with respect to the housing to control a predetermined release rate of volatile medium to an external environment.
Claims
1. A volatile medium delivery system, comprising: a housing; a barrier element engageable with the housing; and a substrate having a volatile medium absorbed therein, wherein the substrate is engageable with the housing and positionable with respect to the housing to control a predetermined release rate of volatile medium to an external environment.
2. The volatile medium delivery system of claim 1, wherein the housing further includes a bottom surface, a sidewall coupled to the bottom surface, and a support device, wherein the substrate is engageable with the support device.
3. The volatile medium delivery system according to claim 2, wherein the sidewall further comprises a flange, wherein the barrier element is engageable with the housing about the flange.
4. The volatile medium delivery system according to claim 3, wherein the barrier element is removably coupled to the flange by heat seal.
5. The volatile medium delivery system according to claim 2, wherein at least a portion of the substrate is engageable with the sidewall.
6. The volatile medium delivery system according to claim 2, wherein the sidewall further comprises a projection and the substrate is engageable with the projection.
7. The volatile medium delivery system according to claim 2, wherein the support device includes at least a first structure and a second structure, wherein the first structure is disposed a predetermined distance dimension from the second structure to define a first channel therebetween, wherein the substrate is receivable in the channel.
8. The volatile medium delivery system according to claim 7, wherein a thickness dimension of the substrate is not greater than the predetermined distance dimension of the first channel.
9. The volatile medium delivery system according to claim 7, wherein the first structure includes a first wall and a second wall disposed the predetermined distance dimension from the first wall, wherein the second structure includes a first wall and a second wall disposed from the first wall of the second structure at the predetermined distance dimension, wherein each of the first wall of the first structure, the second wall of the first structure, the first wall of the second structure, and the second wall of the second structure comprise an L-shaped configuration to define a channel in the shape of a plus (+) symbol.
10. The volatile medium delivery system according to claim 2, wherein the substrate comprises a first member and a second member, wherein each of the first member and second member have a front surface and a back surface.
11. The volatile medium delivery system according to claim 10, wherein the first member is coupled to the second member by a hinge.
12. The volatile medium delivery system according to claim 10, wherein the first member defines a slit, wherein the first member is engageable with the second member by insertion of the second member into the slit of the first member.
13. The volatile medium delivery system according to claim 10, wherein the substrate is positioned in the support structure having the front surface of the first member and the front surface of the second member exposed to the external environment to control the predetermined release rate of volatile medium.
14. The volatile medium delivery system according to claim 10, wherein the substrate is positioned in the support device having the front and back surfaces of the first member and the front and back surfaces of the second member exposed to the external environment to effect a maximum release rate of volatile medium.
15. The volatile medium delivery system according to claim 2, wherein the housing further includes a handle device, wherein the handle device defines an aperture.
16. The volatile medium delivery system according to claim 1, further comprising a frame member, wherein the substrate is receivable in the frame member.
17. The volatile medium delivery system according to claim 16, wherein the frame member includes a hinge.
18. The volatile medium delivery system according to claim 1, wherein the volatile medium comprises at least one of a fragrance, insecticide, medicant, decongestant, insect repellant, or a combination thereof.
19. The volatile medium delivery system according to claim 1, wherein the substrate comprises at least one of paper, wood, polyethylene, fabric, foam, paper substitute, absorbent ceramic, or a nonwoven material.
20. The volatile medium delivery device according to claim 1, wherein the volatile medium is emanated from the substrate to the external environment at the predetermined release rate for at least one of 1 hour, 24 hours, 7 days, 14 days, 21 days, or 28 days.
21. A method of using a volatile medium delivery system, comprising: providing a volatile medium delivery device including a housing, and a substrate having a volatile medium absorbed therein; engaging the substrate with the housing; and positioning the substrate with respect to the housing to control a predetermined release rate of volatile medium to the external environment.
22. The method of claim 21, wherein the substrate comprises a first member and a second member, wherein each of the first member and second member have a front surface and a back surface, and wherein the positioning includes engaging at least a portion of the substrate with the housing to expose at least one of the first member and the second member to the external environment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The subject matter of the application will be more readily understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0053] Reference will now be made in detail to embodiments of the disclosed subject matter, an example of which is illustrated in the accompanying drawings. The disclosed subject matter will be described in conjunction with the detailed description of the system.
[0054] The presently disclosed subject matter relates to volatile medium delivery devices which utilize an absorbent substrate functioning as an emanating element that can be manipulated into a variety of configurations to control the evaporative release of the absorbed volatile medium. The ability to orient the substrate into alternate configurations to vary the degree of exposure of the releasing surface of the substrate can be facilitated by the housing which is configured to engage the substrate such that multiple orientations are possible.
[0055] In accordance with the disclosed subject matter, the disclosed subject matter provides a volatile medium delivery system. The volatile medium delivery system includes a housing, a barrier element engageable with the housing, and a substrate having a volatile medium absorbed therein, where the substrate is engageable with the housing and positionable with respect to the housing to control a predetermined release rate of volatile medium to an external environment.
[0056] Solely for purpose of illustration, an embodiment of a volatile medium delivery system is shown schematically in
[0057] As embodied herein, the housing 28 can include a bottom surface and a sidewall coupled to the bottom surface. The sidewall can be coupled to the perimeter of the bottom surface and define an outer boundary of the housing 28. For example, and not limitation, the bottom surface and the sidewall can be integrally formed from the same material. As embodied herein, the housing 28 can be formed from a vapor impermeable material, and as such, can be used to contain a volatile medium therein. The housing can be manufactured in any suitable manner such as but not limited to thermoforming, injection molding, and metal stamping.
[0058] As embodied herein, the barrier element 32 is engageable with the housing 28. The barrier element and the housing can be engageable in a plurality of suitable manners. For example and with reference to
[0059] The barrier element 32 can be formed from any suitable vapor impermeable material and can engage with the housing 28 to form a vapor-tight seal. In this manner, the housing 28 together with the barrier element 32 can create an imperviously sealed unit that contains volatile medium. The substrate 23 can be packaged within the housing 28 with the volatile medium disposed therein. In this manner, the substrate 23 can be dosed with the volatile medium after the sealing of the barrier element by movement of the device, as further discussed herein. Alternatively, the substrate can be predosed with volatile medium and then disposed in the housing. By way of example, and not limitation, the barrier element 32 can be coupled to housing 28 by any known methods, such as but not limited to heat sealing. Where the housing 28 includes a flange 34, the barrier element 32 can be coupled to the flange 34 by heat seal. The heat seal can provide a detachable seal, such that the barrier element 32 is removably coupled to the housing 28. For example, as depicted in
[0060] By way of example, and not limitation, the barrier element 32 can be formed of a flexible material. As such, the barrier element 32 can be partially removed from the housing 28 to expose a portion of the substrate 23, as depicted in
[0061] As described above, the volatile medium delivery system can further include a substrate 23. As embodied herein, the substrate 23 can absorb a volatile medium that is present within the housing 28, or can be predosed with volatile medium. As will be described in greater detail below, the substrate 23 can be formed as a unitary piece which can optionally be folded onto itself. Alternatively or additionally, the substrate can include a plurality of elements that can be stacked within the housing 28. Additionally, the substrate 23 can have any suitable shape or size that can be accommodated within the housing 28.
[0062] As embodied herein, the substrate 23 can be engageable with the housing 28 such as engageable with the sidewall of the housing. With continued reference to
[0063] For purpose of illustration, another embodiment of a volatile medium delivery system having the barrier element removed is shown schematically in
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[0065] For illustration,
[0066] As embodied herein, the housing can include additional features that can be engaged by the substrate to position the substrate in other configurations. For illustration,
[0067] As embodied herein, the support device 36 can be formed in the base of the housing 28 and can support the substrate therein. Upon being removed from the housing 28 in its delivery configuration, the substrate can be engaged with the support device 36 and can be positioned in various orientations as described herein. Although not illustrated in
[0068] According to the disclosed subject matter, the substrate can be positioned in the support device 36 in various configurations to control the release rate of the volatile medium. For purpose of illustration,
[0069] Alternatively, with reference to
[0070] Accordingly, the amount of adjustability provided by the presently disclosed subject matter can be evident by the progression of exposed area of the substrate in the various configurations. As more of the substrate is exposed, more surface area of the substrate is exposed and greater volatile medium can be available for release. For example, by choosing among configurations having one exposed surface (see
[0071] As embodied herein, it is also possible to achieve the same benefit of release rate of multiple positions, as illustrated in the foregoing description, by using a substrate having two separately formed members instead of the monolithically formed substrate as depicted in
[0072] With reference to
[0073] As embodied herein, the housing 28 of
[0074] For the purpose of illustration,
[0075] Alternatively, with reference to
[0076] As embodied herein, the support device can define a channel in the shape of a plus (+) symbol. For purpose of illustration,
[0077] For the purpose of illustration,
[0078] For illustration,
[0079] As embodied herein, the presently disclosed subject matter further provides a volatile medium delivery system including a frame member, where the substrate is receivable in the frame member. The frame member and substrate can be engageable with a housing as previously described above. For the purpose of illustration,
[0080] With reference to
[0081] As embodied herein, the volatile medium delivery system of the presently disclosed subject matter can be placed on a horizontal surface after removing the barrier element to expose the substrate. Alternatively, the volatile medium delivery system can be positioned upright and suspended. For purpose of illustration,
[0082] In embodiments where the volatile medium delivery system is positioned upright, it is possible to control the release rate of the volatile medium without removing the substrate and positioning it within the housing. For example, the barrier element can be partially removed to expose only a portion of the surface of the substrate. Alternatively or additionally, the housing can be coupled to a barrier element on either side of the housing such that a bottom surface of the housing is replaced by an additional barrier element. In this manner the release rate of the volatile medium can be controlled by choosing whether to expose both sides or a single side of the volatile medium. As shown in
[0083] As depicted in
[0084] In accordance with another aspect of the disclosed subject matter, a method of using a volatile medium delivery system is provided. The method includes providing a volatile medium delivery device including a housing and a substrate having a volatile medium absorbed therein. The method further includes engaging the substrate with the housing and positioning the substrate with respect to the housing to control a predetermined release rate of volatile medium to the external environment.
[0085] In accordance with the embodiments of the subject matter previously described, the components of the volatile medium delivery device can be made out of a plurality of suitable materials. For instance, the substrate can be made of any suitable absorbent material, including paper, wood, polyethylene (e.g., porous polyethylene), nonwoven materials, fabrics (e.g., felted fabrics), foams (e.g., rigid foams), absorbent ceramics, paper substitutes such as Teslin (PPG Industries), and combinations thereof. In certain embodiments, the substrate is made of paper. In other certain embodiments, the substrate is made of absorbent ceramic, such as depicted in the embodiment of
[0086] In particular embodiments, the substrate can be made from an absorbent rigid or semi-rigid paper such as that offered by the Robert Wilson Paper Corp. of Lynbrook, N.Y. By way of example, and not limitation, the thickness of the paper can range from 0.025 in to 0.060 in. The compatibility and integrity of paper and its ability to resist negative interaction with the volatile medium makes paper well-suited as a substrate. However, in certain embodiments, the substrate can include an absorbent ceramic material, for example, to impart strength and rigidity to the substrate and can include any suitable thickness dimension.
[0087] As embodied herein, the substrate and the corresponding housing can have any suitable shape and size. Although the substrates depicted in the accompanying figures are primarily geometric shapes, such as circles and rectangles, the substrate can have a non-geometric or irregular shape. For example, the substrate can be die-cut to communicate a holiday or other decorative theme. Further, the substrate can also include other desired shapes such as a flower shape, as depicted in
[0088] As embodied herein, the volatile medium can include a fragrance, insecticide, medicant, decongestant, insect repellant, or a combination thereof. The volatile medium delivery system can release the volatile medium at the predetermined release rate for a certain period of time. For example, the volatile medium can be emanated from the substrate to the external environment for at least 1 hour, at least 24 hours, at least 7 days, at least 14 days, at least 21 days, or at least 28 days.
[0089] The volatile medium delivery system also provides an efficient method of dosing the substrate with the volatile medium. The amount of volatile medium loaded onto the substrate can vary depending on the intended application of the volatile medium delivery system. Further, when the substrate is packaged with the housing, the opening of the housing is substantially covered by the positioning of the substrate. Accordingly, certain known techniques, such as a high speed filling line, may be overly complicated to dose the substrate while it is contained in the housing. For example, the time required for the volatile medium to be absorbed fully by the substrate may be greater than the time between placing the substrate within the housing and applying the barrier element to the housing. Thus, the use of a high speed filling line to dose the system after inclusion of the substrate could unnecessarily delay the packaging process, particularly for larger fill volumes.
[0090] Thus, the presently disclosed subject matter provides a filling method where a suitable predetermined amount of the volatile medium is dosed into the housing prior to the placement of the substrate within the housing. The system is then sealed with the barrier element, e.g., via a heat sealable barrier laminate. The substrate within the housing can become dosed through the motion encountered during transit. To promote dosing, the system can be packaged in a master shipper in an upside down orientation so that the volatile medium within the housing comes into intimate contact with the substrate, if needed. Over time, the volatile medium will reach an equilibrium condition where the substrate is fully and uniformly saturated.
[0091] This method can provide an additional benefit as the dosing of the volatile medium into the housing prior to the insertion of the substrate can prevent the flange of the housing from being spoiled by the volatile medium and ensure that the heat sealing process proceeds without interference from the volatile medium.
[0092] While the disclosed subject matter is described herein in terms of certain preferred embodiments, those skilled in the art will recognize that various modifications and improvements can be made to the disclosed subject matter without departing from the scope thereof. Additional features known in the art likewise can be incorporated. Moreover, although individual features of one embodiment of the disclosed subject matter can be discussed herein or shown in the drawings of the one embodiment and not in other embodiments, it should be apparent that individual features of one embodiment can be combined with one or more features of another embodiment or features from a plurality of embodiments.
[0093] In addition to the various embodiments depicted and claimed, the disclosed subject matter is also directed to other embodiments having any other possible combination of the features disclosed and claimed herein. As such, the particular features presented herein can be combined with each other in other manners within the scope of the disclosed subject matter such that the disclosed subject matter includes any suitable combination of the features disclosed herein. Furthermore, although reference is made to particular configurations of substrates, e.g., substrates having two members, throughout this disclosure, other suitable substrates can engage with the housing and support device of the system disclosed herein. Thus, the foregoing description of specific embodiments of the disclosed subject matter has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosed subject matter to those embodiments disclosed.
[0094] It will be apparent to those skilled in the art that various modifications and variations can be made in the system and method of the disclosed subject matter without departing from the spirit or scope of the disclosed subject matter. Thus, it is intended that the disclosed subject matter include modifications and variations that are within the scope of the appended claims and their equivalents.