DEVICE AND METHOD FOR ANODIZED OXIDATION OF AN ANODE ELEMENT FOR A CURVED X-RAY GRATING, SYSTEM FOR PRODUCING A CURVED X-RAY GRATING AND CURVED X-RAY GRATING
20200378029 ยท 2020-12-03
Inventors
- Gereon VOGTMEIER (Aachen, DE)
- CHRISTIAAN KOK (NOORD-BRABANT, NL)
- Thomas Koehler (Norderstedt, DE)
- Andriy Yaroshenko (Garching, DE)
- Johannes Wilhelmus Maria Jacobs (Boxtel, NL)
- SANDEEP NIKRISHNAN (VELDHOVEN, NL)
- Dorothee Hermes (Eindhoven, NL)
- Antonius Maria Bernardus van Mol (Eindhoven, NL)
Cpc classification
G21K2207/005
PHYSICS
C25D11/005
CHEMISTRY; METALLURGY
G21K1/06
PHYSICS
C25D17/10
CHEMISTRY; METALLURGY
International classification
C25D11/00
CHEMISTRY; METALLURGY
G21K1/06
PHYSICS
C25D17/10
CHEMISTRY; METALLURGY
Abstract
The present invention relates to a device for anodized oxidation of an anode element for a curved X-ray grating, the device (10) comprising: an anode element (12); a cathode element (14); an electrolytic medium (16); a conductor element (18); and a carrier element (20); wherein the anode element (12) comprises a first side (11) and a second side (13), wherein the second side (13) faces opposite to the first side (11); wherein the carrier element (20) comprises a curved surface section (21) that extends along a curvature around a center of curvature (30); wherein the carrier element (20) is configured to receive the second side (13) of the anode element (12) for attaching the conductor element (18) to the first side (11) of the anode element (12); wherein the curved surface section (21) is configured to receive the conductor element (18) after detaching the second side (13) of the anode element (12) from the carrier element (20); wherein the electrolytic medium (16) is configured to connect the anode element (12) and the cathode element (14); wherein the cathode element (14) in conjunction with the anode element (12) and the electrolyte medium (16) is configured to generate at least one group of electric field lines (26) that define a plane (31, 33, 35, 37, 39), wherein at least a straight extrapolation (32) of the group of electric field lines intersect the center of curvature, wherein the generation of the at least one group of electric field lines (26) results in an anodized oxidation of the anode element (12) on the curved surface section (21). The invention provides a device (10) that avoids the risk of damaging the grating structures and getting a low yield.
Claims
1. A device for anodized oxidation of an anode element for a curved X-ray grating, the device comprising: an anode element; a cathode element; an electrolytic medium; a conductor element; and a carrier element; wherein the anode element comprises a first side and a second side, wherein the second side faces opposite to the first side; wherein the carrier element comprises a curved surface section that extends along a curvature around a center of curvature; wherein the carrier element is configured to receive the second side of the anode element for attaching the conductor element to the first side of the anode element; wherein the curved surface section is configured to receive the conductor element after detaching the second side of the anode element from the carrier element; wherein the electrolytic medium is configured to connect the anode element and the cathode element; wherein the cathode element in conjunction with the anode element and the electrolyte medium is configured to generate at least one group of electric field lines that define a plane, wherein at least a straight extrapolation of the group of electric field lines intersect the center of curvature, wherein the generation of the at least one group of electric field lines results in an anodized oxidation of the anode element on the curved surface section.
2. The device according to claim 1, wherein the anode element comprises an aluminum foil element.
3. The device according to claim 1, wherein the curved surface section of the carrier element has a concave curvature; and wherein the cathode element is arranged between the center of curvature and the anode element.
4. The device according to claim 1, wherein the curved surface section of the carrier element has a convex curvature; and wherein the anode element is arranged between the center of curvature and the cathode element.
5. The device according to claim 1, wherein the cathode element is a curved area electrode; and wherein the curved area electrode extends along a curvature around said center of curvature.
6. The device according to claim 1, wherein the cathode element comprises a structured surface for providing at least one of a patterned and a tiled electric field.
7. A system for producing a curved X-ray grating, the system comprising: a first device for curved direct lithography; and a second device for anodized oxidation of an anode element according to claim 1; wherein the first device for curved direct lithography is configured to provide a pattern mask at the first side.
8. The System according to claim 7, further comprising a further carrier element which comprises a further curved surface section which is complementary to the curved surface section of the carrier element; and wherein the curved surface section of the further carrier element is configured to receive the second side of the oxidized anode element after detaching the conductor element from the carrier element and removing the conductor element from the anode element.
9. The system according to claim 7, wherein the second device for curved direct lithography is further configured to provide a pattern mask on a plane on a first or second side of the anode element, the pattern mask providing a grating pattern with a variable pitch.
10. A method for anodized oxidation of an anode element for a curved X-ray grating, the method comprising: covering at least a portion of a carrier element with an anode element that comprises a first side and a second side, wherein the second side connects to the carrier element; attaching a conductor element to the first side of the anode element; detaching the anode element from the carrier element; covering at least a portion of the curved surface section of the carrier element, wherein the conductor element is attached to the first side of the anode element; adjusting the carrier element with the anode element and a cathode element in an electrolytic medium such that at least a group of electric field lines which are generated between the cathode element and the anode element defines at least one plane and at least an extrapolation of those field lines intersects a center of curvature of the curved surface section; and providing a current between the cathode element and the anode element through the electrolytic medium to perform an anodized oxidation at the anode element on the curved surface section.
11. The method according to claim 10, further comprising: detaching the conductor element from the carrier element; removing the conductor element from the oxidized anode element; and covering at least a portion of a curved surface section of a further carrier element with the second side of the anode element, wherein the curved surface section of the further carrier element is complementary to the curved surface section of the carrier element.
12. The method according to claim 11, further comprising: providing an etch mask on the first side of the anode element using a sputter device and a pattern mask on the etch mask, wherein the pattern mask has a curvature that corresponds to the curved surface of the further carrier element with a device for curved direct lithography; and removing material from the anode element which is uncovered by the pattern mask with an etching device, the removal resulting in a curved X-ray grating.
13-15. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Exemplary embodiments of the invention will be described in the following with reference to the following drawings:
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
DETAILED DESCRIPTION OF EMBODIMENTS
[0057]
[0058] The anode element 12 comprises a first side 11 and the second side 13. The second side 13 faces opposite to the first side 11. The anode element 12 may be an aluminium foil. The first side 11 of the aluminium foil may be polished and the second side 13 may be rough.
[0059] In
[0060] The cathode element 14 may be a curved area electrode. The cathode element 14 is also attached to the voltage source 24.
[0061] The carrier element 20 in conjunction with the conductor element 18 and the anode element 12 may be introduced into the electrolytic medium 16 as denoted by the arrow in
[0062] With reference to
[0063] The anode element 12 and the conductor element 18 are further arranged on the curved surface section 21 of the carrier element 20. The electric connection of the anode element 12 and the cathode element 14 to the voltage source 24 generates electric field lines 26 which extend between the cathode element 14 and the anode element 12. The electric field lines 26 are arranged in a plane. Extrapolations 32 of the electric field lines 26 intersect in a focal point 30.
[0064] The cathode element 14 is arranged between the focal point 30 and the carrier element 20. The cathode element 14 is a curved area electrode which may comprise a structured surface 15, wherein the structured surface 15 may be convex. The structured surface 15 faces the second surface 13 of the anode element 12. The structuring of the structured surface 15 provides a structured pattern of electric field lines which extend through the anode element 12. The structured pattern of electric field lines 26 may improve the patterning of the pores and/or may prepare the anode element 12 for tiling features. In the embodiment of
[0065] The focal point 30 is the center of curvature of the curvature of the curved area electrode of the cathode element 14. Furthermore, the focal point 30 is the center of curvature of the curved surface section 21. Since the anode element 12 is connected to the curved surface section 21 by the conductor element 18, the anode element 12 also comprises a curvature having the center of curvature at the focal point 30.
[0066] The generation of the electric field lines 26 leads to a current in the electrolytic medium 16 between the cathode element 14 and the anode element 12. Due to this current, an oxidation of the anode element 12 occurs, i.e. the anode element 12 is anodized.
[0067] The anodization leads to the formation of pores 28 in the anode element 12. The pores 28 extend along the electric field lines 26. Since the anode element 12 has a curvature which has the center of curvature in the focal point 30, the pores 28 extend perpendicular to the second side 13 and the first side 11 of the anode element 12.
[0068] With reference to
[0069]
[0070] In a further embodiment (not shown) the focal points 30 of the planes 31, 33, 35, 37, 39 are arranged on a single intersection point. In this embodiment, the curvature of the curved surface section 21 and the curvature of the cathode element 14 is two-dimensional, i.e. the curved surface section 21 may for example be a spherical segment.
[0071] In both embodiments, pores 28 will be generated along the electric field lines of the planes 31, 33, 35, 37, 39 during the anodization of the anode element 12.
[0072] After the anodization, the anode element 12 and the conductor element 18 are removed from the carrier element 20. Then, the conductor element 18 may be removed from the anode element 12. In this example, the conductor element 18 may be a sacrificial anodization conductor (SAC).
[0073] The device 10 may be a component of a system for producing a curved X-ray grating. The system for producing a curved X-ray grating further comprises a sputtering device 47, a device 46 for curved direct lithography and an etching device 50 for removing material from the anode element 12. Furthermore, the system may comprise a further carrier element 38 which comprises a further curved surface section 23 which is complementary to the curved surface section 21 of the carrier element 20.
[0074] The anodized anode element 12 which comprises the pores 28 may be attached to a plating base 34 and a plating 36. The plating 36 is used for a conductive seed layer which is used for electroplating filling material in trenches of a grating structure after a grating structure has been generated in the anodized anode element 12.
[0075] The further carrier element 38 may be arranged in a vacuum chamber 49 of the sputtering device 47. In the vacuum chamber, an etch mask 40 may be sputtered on the first side 11 of the anode element 12 by the sputter device 47. After the etch mask 40 has been generated on the anode element 12, the further carrier element 38 is removed from the vacuum chamber 49.
[0076] As shown in
[0077]
[0078] In both embodiments, after the provision of the pattern mask 42, the further carrier element 38 with the anodized anode element 12 is arranged in an etching device 50 according to
[0079] The second basin 56 comprises a second etching medium 58 which etches the anodized anode element 12 along the pores 28 at the locations where the etching mask 40 has been removed by the first etching medium 52. In an exemplary embodiment, the second etching medium 58 may for example be H3PO4. However, in further embodiments, the second etching medium 58 may comprise alternative or further components.
[0080] As shown in
[0081] A tension-free grating requires no external force to stay in its originally curved shape comprising a predetermined bending radius. Thus, a tension in the grating can be defined based on a deviation from the predetermined or original shape of the grating if no external force is applied. The deviation can be measured, for instance, by measuring the predetermined and/or original bending radius of a grating and then measuring the bending radius of the grating after some time after the grating has been released from external forces. Moreover, a tension in the grating in the context of this invention can be considered as negligible, i.e. the grating is considered as tension-free, if the deviation of the shape, for instance, of the bending radius, leads to a negligible shadowing of the grating towards the edges of the grating. In particular, the deviation is considered negligible if the deviation of the radius from the predefined or original, i.e. ideal, shape fulfills the equation h*sin()2.5%*O at the edges of the grating, wherein h is a height of respective absorbing structures, i.e. wall elements, O is a width of an opening, i.e. trench, of the grating, and angle is the shadow angle defining the shadow area that results from illumination of the grating with non-perfect shape. To illustrate this equation
[0082]
[0083] The anode element 12 comprises a first side 11 and the second side 13. The second side 13 faces opposite to the first side 11. The anode element 12 may be an aluminium foil. The first side 11 of the aluminium foil may be polished and the second side 13 may be rough.
[0084] The anode element 12 may be attached to the carrier element 20 with the second side 13 such that it covers 101 at least a portion of the carrier element according to step a). This is also shown in
[0085] Then, the anode element 12 is turned around, i.e. it is detached 103 from the carrier element 20 according to step c). Then the second side 13 is attached to a curved surface section 21 of the carrier element 20 such that it covers 104 at least a portion of the curved surface section 21 (see
[0086] In
[0087] The cathode element 14 may be a curved area electrode. The cathode element 14 is also attached to the voltage source 24.
[0088] The carrier element 20 in conjunction with the conductor element 18 and the anode element 12 may be introduced into the electrolytic medium 16 as denoted by the arrow in
[0089] With reference to
[0090] The anode element 12 and the conductor element 18 are further arranged on the curved surface section 21 of the carrier element 20. The electric connection of the anode element 12 and the cathode element 14 to the voltage source 24 generates electric field lines 26 which extend between the cathode element 14 and the anode element 12. The electric field lines 26 are arranged in a plane. Extrapolations 32 of the electric field lines 26 intersect in a focal point 30, i.e. the cathode element 14 and the carrier element 20 that supports the anode element 12 are adjusted 105 in the electrolytic medium 16 according to step e).
[0091] The cathode element 14 is arranged between the focal point 30 and the carrier element 20. The cathode element 14 is a curved area electrode which may comprise a structured surface 15, wherein the structured surface 15 may be convex. The structured surface 15 faces the second surface 13 of the anode element 12. The structuring of the structured surface 15 provides a structured pattern of electric field lines which extend through the anode element 12. The structured pattern of electric field lines 26 may improve the patterning of the pores and/or may prepare the anode element 12 for tiling features. In the embodiment of
[0092] The focal point 30 is the center of curvature of the curvature of the curved area electrode of the cathode element 14. Furthermore, the focal point 30 is the center of curvature of the curved surface section 21. Since the anode element 12 is connected to the curved surface section 21 by the conductor element 18, the anode element 12 also comprises a curvature having the center of curvature at the focal point 30.
[0093] The generation of the electric field lines 26 leads to a current in the electrolytic medium 16 between the cathode element 14 and the anode element 12 according to step f). Due to this current, an oxidation of the anode element 12 occurs, i.e. the anode element 12 is anodized.
[0094] The anodization leads to the formation of pores 28 in the anode element 12 being shown in
[0095] With reference to
[0096]
[0097] In a further embodiment (not shown) the focal points 30 of the planes 31, 33, 35, 37, 39 are arranged on a single intersection point. In this embodiment, the curvature of the curved surface section 21 and the curvature of the cathode element 14 is two-dimensional, i.e. the curved surface section 21 may for example be a spherical segment. In both embodiments, pores 28 will be generated along the electric field lines of the planes 31, 33, 35, 37, 39 during the anodization of the anode element 12.
[0098] After the anodization, the anode element 12 and the conductor element 18 are detached 107 from the carrier element 20 according to step g). The conductor element 18 may be removed 108 from the anode element 12 according to step h). In this example, the conductor element 18 may be a sacrificial anodization conductor (SAC). The anodized anode element 12 that has the conductor element 18 removed is shown in
[0099] The device 10 may be a component of a system for producing a curved X-ray grating. The system for producing a curved X-ray grating further comprises a sputtering device 47, a device 46 for curved direct lithography and an etching device 50 for removing material from the anode element 12. Furthermore, the system may comprise a further carrier element 38 which comprises a further curved surface section 23 which is complementary to the curved surface section 21 of the carrier element 20.
[0100] The anodized anode element 12 which comprises the pores 28 may be attached to a plating base 34 and a plating 36. The plating 36 is used for a conductive seed layer which is used for electroplating filling material in trenches of a grating structure after a grating structure has been generated in the anodized anode element 12.
[0101] The further carrier element 38 may be arranged in a vacuum chamber 49 of the sputtering device 47. In the vacuum chamber, an etch mask 40 may be sputtered on the first side 11 of the anode element 12 by the sputter device 47. After the etch mask 40 has been generated on the anode element 12, the further carrier element 38 is removed from the vacuum chamber 49.
[0102] As shown in
[0103] Thus, an etch mask 40 and a pattern mask 42 have been provided 110 according to step j).
[0104]
[0105] In both embodiments, after the provision of the pattern mask 42, the further carrier element 38 with the anodized anode element 12 is arranged in an etching device 50 according to
[0106] The second basin 56 comprises a second etching medium 58 which etches the anodized anode element 12 along the pores 28 at the locations where the etching mask 40 has been removed by the first etching medium 52. In an exemplary embodiment, the second etching medium 58 may for example be H3PO4. However, in further embodiments, the second etching medium 58 may comprise alternative or further components. This means that material from the anode element 12 is removed 111 according to step k) and
[0107] In another exemplary embodiment of the present invention, a computer program or a computer program element 80 as shown in
[0108] The computer program element 80 might therefore be stored on a computer unit 84 which is shown in
[0109] This exemplary embodiment of the invention covers both, a computer program that right from the beginning uses the invention and a computer program that by means of an up-date turns an existing program into a program that uses the invention.
[0110] Further on, the computer program element might be able to provide all necessary steps to fulfil the procedure of an exemplary embodiment of the method as described above.
[0111] Furthermore, the computer program element 80 may be able to switch on an off the voltage source 24 with a switch 86 shown in
[0112] According to a further exemplary embodiment of the present invention, a computer readable medium 82, such as a CD-ROM, is presented wherein the computer readable medium 82 has a computer program element 80 stored on it which computer program element is described by the preceding section. A computer program may be stored and/or distributed on a suitable medium, such as an optical storage medium or a solid-state medium supplied together with or as part of other hardware, but may also be distributed in other forms, such as via the internet or other wired or wireless telecommunication systems.
[0113] However, the computer program may also be presented over a network like the World Wide Web and can be downloaded into the working memory of a data processor from such a network. According to a further exemplary embodiment of the present invention, a medium for making a computer program element available for downloading is provided, which computer program element is arranged to perform a method according to one of the previously described embodiments of the invention.
[0114] It has to be noted that embodiments of the invention are described with reference to different subject matters. In particular, some embodiments are described with reference to method type claims whereas other embodiments are described with reference to the device type claims. However, a person skilled in the art will gather from the above and the following description that, unless otherwise notified, in addition to any combination of features belonging to one type of subject matter also any combination between features relating to different subject matters is considered to be disclosed with this application. However, all features can be combined providing synergetic effects that are more than the simple summation of the features.
[0115] While the invention has been illustrated, and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. The invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing a claimed invention, from a study of the drawings, the disclosure, and the dependent claims.
[0116] In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. A single processor or other unit may fulfil the functions of several items re-cited in the claims. The mere fact that certain measures are re-cited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.