Telecommunications device
11581685 · 2023-02-14
Assignee
Inventors
- Bernard Harold Hammond, Jr. (Cheltenham, GB)
- David Patrick Murray (Bishopston, GB)
- Ian Robert George (Churchdown, GB)
Cpc classification
Y10T29/49222
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H05K1/0228
ELECTRICITY
H01R13/719
ELECTRICITY
Y10T29/49204
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10S439/941
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H05K3/4644
ELECTRICITY
H01R4/2416
ELECTRICITY
Y10T29/49117
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01R13/66
ELECTRICITY
H01R13/719
ELECTRICITY
Abstract
The present disclosure relates to a telecommunications jack including a housing having a port for receiving a plug. The jack also includes a plurality of contact springs adapted to make electrical contact with the plug when the plug is inserted into the port of the housing, and a plurality of wire termination contacts for terminating wires to the jack. The jack further includes a circuit board that electrically connects the contact springs to the wire termination contacts. The circuit board includes a multi-zone crosstalk compensation arrangement for reducing crosstalk at the jack.
Claims
1. A telecommunication jack comprising: a housing defining a port for receiving a plug; a plurality of contact springs adapted to make electrical contact with the plug when the plug is inserted into the port of the housing; a plurality of wire termination contacts for terminating wires to the jack, the wire termination contacts being electrically connected to the contact springs; a circuit board to which at least the contact springs are mounted, the circuit board including: a first conductive layer, a second conductive layer and a third conductive layer, the first conductive layer being an outermost conductive layer of the circuit board, the third conductive layer being adjacent a second major side of the circuit board opposite from the first major side of the circuit board, and the second conductive layer being an intermediate conductive layer positioned between the first and third conductive layers; a first dielectric layer positioned directly between the first conductive layer and the second conductive layer, the first dielectric layer having a first thickness which provides a spacing between the first conductive layer and the second conductive layer that is less than 0.01 inches; a second dielectric layer positioned between the second conductive layer and the third conductive layer, the second dielectric layer having a second thickness that is at least 2.5 times thicker than the first thickness; and the first conductive layer and the second conductive layer each including at least one capacitive plate, wherein the capacitive plate of the first conductive layer opposes the capacitive plate of the second conductive layer to provide a capacitive coupling between the first conductive layer and the second conductive layer to compensate for crosstalk.
2. The telecommunication jack of claim 1, wherein the second dielectric layer is directly between the second conductive layer and the third conductive layer.
3. The telecommunication jack of claim 1, wherein the first and second dielectric layers include an FR-4 material.
4. The telecommunication jack of claim 1, wherein the spacing between the first conductive layer and the second conductive layer provided by the first dielectric layer is less than 0.0075 inches.
5. The telecommunication jack of claim 1, wherein the spacing between the first conductive layer and the second conductive layer provided by the first dielectric layer is less than 0.005 inches.
6. The telecommunication jack of claim 1, wherein the contact springs include first, second, third, fourth, fifth, sixth, seventh and eighth consecutively arranged contact springs adapted to make electrical contact with the plug when the plug is inserted into the port of the housing, wherein the wire termination contacts include first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts for terminating wires to the jack, wherein the circuit board includes first, second, third, fourth, fifth, sixth, seventh and eighth tracings that respectively enable electrical connections between the first, second, third, fourth, fifth, sixth, seventh and eighth contact springs to and the first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts, and wherein the capacitive coupling is provided between the third and fourth tracings.
7. The telecommunication jack of claim 1, wherein the contact springs include first, second, third, fourth, fifth, sixth, seventh and eighth consecutively arranged contact springs adapted to make electrical contact with the plug when the plug is inserted into the port of the housing, wherein the wire termination contacts include first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts for terminating wires to the jack, wherein the circuit board includes first, second, third, fourth, fifth, sixth, seventh and eighth tracings that respectively enable electrical connections between the first, second, third, fourth, fifth, sixth, seventh and eighth contact springs to and the first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts, and wherein the capacitive coupling is provided between the fifth and sixth tracings.
8. The telecommunication jack of claim 1, wherein the contact springs include first, second, third, fourth, fifth, sixth, seventh and eighth consecutively arranged contact springs adapted to make electrical contact with the plug when the plug is inserted into the port of the housing, wherein the wire termination contacts include first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts for terminating wires to the jack, wherein the circuit board includes first, second, third, fourth, fifth, sixth, seventh and eighth tracings that respectively enable electrical connections between the first, second, third, fourth, fifth, sixth, seventh and eighth contact springs to and the first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts, wherein the capacitive plates are first capacitive plates and the capacitive coupling is a first capacitive coupling, wherein the first conductive layer and the second conductive layer each include a second capacitive plate, wherein the second capacitive plate of the first conductive layer opposes the second capacitive plate of the second conductive layer to provide a second capacitive coupling between the first conductive layer and the second conductive layer, wherein the first capacitive coupling is provided between the third and fourth tracings and the second capacitive coupling is provided between the fifth and sixth tracings.
9. The telecommunication jack of claim 1, wherein the circuit board includes conductive tracks that enable electrical connections between the contact springs and the wire termination contacts, and wherein the capacitive plates are branched off corresponding ones of the conductive tracks.
10. The telecommunication jack of claim 1, wherein the spacing between the first conductive layer and the second conductive layer provided by the first dielectric layer is in the range of 0.001 and 0.005 inches.
11. The telecommunication jack of claim 10, wherein the second thickness is at least 5 times thicker than the first thickness.
12. The telecommunication jack of claim 11, wherein the second thickness is at least 10 times thicker than the first thickness.
13. The telecommunication jack of claim 11, wherein the circuit board includes conductive tracks that enable electrical connections between the contact springs and the wire termination contacts, wherein the circuit board further comprises a capacitive element provided at the third conductive layer, and wherein the capacitive element is branched off one of the conductive tracks.
14. A telecommunication jack comprising: a housing defining a port for receiving a plug; a plurality of contact springs adapted to make electrical contact with the plug when the plug is inserted into the port of the housing; a plurality of wire termination contacts for terminating wires to the jack, the wire termination contacts being electrically connected to the contact springs; a circuit board to which at least the contact springs are mounted, the circuit board including: a first conductive layer, a second conductive layer and a third conductive layer, the first conductive layer being an outermost conductive layer of the circuit board; a first dielectric layer that separates the first conductive layer and the second conductive layer, the first dielectric layer having a first thickness which provides a spacing between the first conductive layer and the second conductive layer that is less than 0.01 inches; a second dielectric layer that separates the second conductive layer and the third conductive layer, the second dielectric layer having a second thickness that is at least 2.5 times thicker than the first thickness; and the first conductive layer and the second conductive layer each including at least one capacitive plate, wherein the capacitive plate of the first conductive layer opposes the capacitive plate of the second conductive layer to provide a capacitive coupling between the first conductive layer and the second conductive layer to compensate for crosstalk.
15. The telecommunication jack of claim 14, wherein the first and second dielectric layers include an FR-4 material.
16. The telecommunication jack of claim 14, wherein the spacing between the first conductive layer and the second conductive layer provided by the first dielectric layer is less than 0.0075 inches.
17. The telecommunication jack of claim 14, wherein the spacing between the first conductive layer and the second conductive layer provided by the first dielectric layer is less than 0.005 inches.
18. The telecommunication jack of claim 14, wherein the contact springs include first, second, third, fourth, fifth, sixth, seventh and eighth consecutively arranged contact springs adapted to make electrical contact with the plug when the plug is inserted into the port of the housing, wherein the wire termination contacts include first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts for terminating wires to the jack, wherein the circuit board includes first, second, third, fourth, fifth, sixth, seventh and eighth tracings that respectively electrically connected to the first, second, third, fourth, fifth, sixth, seventh and eighth contact springs and the first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts, and wherein the capacitive coupling is provided between the third and fourth tracings.
19. The telecommunication jack of claim 14, wherein the contact springs include first, second, third, fourth, fifth, sixth, seventh and eighth consecutively arranged contact springs adapted to make electrical contact with the plug when the plug is inserted into the port of the housing, wherein the wire termination contacts include first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts for terminating wires to the jack, wherein the circuit board includes first, second, third, fourth, fifth, sixth, seventh and eighth tracings that respectively electrically connected to the first, second, third, fourth, fifth, sixth, seventh and eighth contact springs and the first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts, and wherein the capacitive coupling is provided between the fifth and sixth tracings.
20. The telecommunication jack of claim 14, wherein the contact springs include first, second, third, fourth, fifth, sixth, seventh and eighth consecutively arranged contact springs adapted to make electrical contact with the plug when the plug is inserted into the port of the housing, wherein the wire termination contacts include first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts for terminating wires to the jack, wherein the circuit board includes first, second, third, fourth, fifth, sixth, seventh and eighth tracings that respectively electrically connected to the first, second, third, fourth, fifth, sixth, seventh and eighth contact springs and the first, second, third, fourth, fifth, sixth, seventh and eighth wire termination contacts, wherein the capacitive plates are first capacitive plates and the capacitive coupling is a first capacitive coupling, wherein the first conductive layer and the second conductive layer each include a second capacitive plate, wherein the second capacitive plate of the first conductive layer opposes the second capacitive plate of the second conductive layer to provide a second capacitive coupling between the first conductive layer and the second conductive layer, wherein the first capacitive coupling is provided between the third and fourth tracings and the second capacitive coupling is provided between the fifth and sixth tracings.
21. The telecommunication jack of claim 14, wherein the circuit board includes conductive tracks electrically connected to the contact springs and the wire termination contacts, and wherein the capacitive plates are branched off corresponding ones of the conductive tracks.
22. The telecommunication jack of claim 14, wherein the spacing between the first conductive layer and the second conductive layer provided by the first dielectric layer is in the range of 0.001 and 0.005 inches.
23. The telecommunication jack of claim 22, wherein the second thickness is at least 5 times thicker than the first thickness.
24. The telecommunication jack of claim 23, wherein the second thickness is at least 10 times thicker than the first thickness.
25. The telecommunication jack of claim 23, wherein the circuit board includes conductive tracks electrically connected to the contact springs and the wire termination contacts, wherein the circuit board further comprises a capacitive element provided at the third conductive layer, and wherein the capacitive element is branched off one of the conductive tracks.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(18)
(19) In use, wires are electrically connected to the contact springs CS.sub.1-CS.sub.8 by inserting the wires between pairs of the insulation displacement connector blades IDC.sub.1-IDC.sub.8. When the wires are inserted between pairs of the insulation displacement connector blades IDC.sub.1-IDC.sub.8, the blades cut through the insulation of the wires and make electrical contact with the center conductors of the wires. In this way, the insulation displacement connector blades IDC.sub.1-IDC.sub.8, which are electrically connected to the contact springs CS.sub.1-CS.sub.8 by the tracks on the circuit board, provide an efficient means for electrically connecting a twisted pair of wires to the contact springs CS.sub.1-CS.sub.8 of the jack 120.
(20) The contact springs CS.sub.1-CS.sub.8 are shown more clearly in
(21) The circuit board 132 of the jack 120 is preferably a multiple layer circuit board. For example,
(22) In certain embodiments, the first dielectric layer 146 can be made of a material having a relatively low dielectric constant. As used herein, dielectric constants are dielectric constants relative to air. In certain embodiments, the dielectric constant of the first dielectric layer 146 can be equal to or less than about 5. In other embodiments, the dielectric constant of the first dielectric layer 146 can be less than or equal to about 4 or less than or equal to about 3. An example material for manufacturing the first dielectric layer 146 is a flame resistant 4 (FR-4) circuit board material. FR-4 circuit board material is a composite of a resin epoxy reinforced with a woven fiberglass mat.
(23) The second dielectric layer 148 is preferably configured to isolate the third conductive layer 144 from the first and second conductive layers 140, 142. The second dielectric layer 148 can have a different thickness t.sub.2 than the thickness t.sub.1 of the first dielectric layer 146. In certain embodiments, the second dielectric layer 148 is at least 2.5 times thicker than the first dielectric layer 146 or at least five times thicker than the first dielectric layer 146. In still other embodiments, the second dielectric layer 148 is at least 10 times or at least 20 times thicker than the first dielectric layer 146. In one example embodiment, the thickness t.sub.2 of the second dielectric layer 148 is in the range of 0.050 inches to 0.055 inches. In another example embodiment, the thickness t.sub.2 of the second dielectric layer 148 is in the range of 0.040 inches to 0.050 inches.
(24) The second dielectric layer 148 can also be manufactured of a different material as compared to the first dielectric layer 146. In certain embodiments, the second dielectric layer can have different dielectric properties as compared to the first dielectric layer 146. For example, in certain embodiments the first dielectric layer 146 can have a dielectric constant that is greater (e.g., at least 1.5 times or at least 2 times greater) than the dielectric constant of the second dielectric layer 148. In one example, the second dielectric layer 148 can be manufactured of a material such as FR-4. Of course, it will be appreciated that other materials could also be used.
(25) The circuit board 132 includes a number of capacitive couplings having magnitudes and locations adapted to compensate for near end crosstalk. Near end crosstalk is most problematic between the 4-5 and 3-6 pairs. To compensate for near end crosstalk between the 4-5 and 3-6 pairs, three interdependent zones of compensation are used between tracks T.sub.4-5 and tracks T.sub.3-6. As shown at
(26)
(27) In designing the compensation scheme of
(28) To minimize the effect of phase shift in the compensation arrangement, it is preferred for the second vector 102 to be positioned as close as possible to the first vector 100. In
(29) To maintain forward and reverse symmetry, it is preferred for the time delay between the third vector 104 and the fourth vector 106 to be approximately the same as the time delay between the first vector 100 and the second vector 102. As shown in
(30) The time delay y between the second vector 102 and the third vector 104 is preferably selected to optimize the overall compensation effect of the compensation scheme over a relatively wide range of frequencies. By varying the time delay y between the second vector 102 and the third vector 104, the phase angles of the first and second compensation zones are varied thereby altering the amount of compensation provided at different frequencies. In one example embodiment, to design the time delay y, the time delay y is initially set with a value generally equal to x (i.e., the time delay between the first vector 102 and the second vector 104). The system is then tested or simulated to determine if an acceptable level of compensation is provided across the entire signal frequency range intended to be used. If the system meets the crosstalk requirements with the value y set equal to x, then no further adjustment of the value y is needed. If the compensation scheme fails the crosstalk requirements at higher frequencies, the time delay y can be shortened to improve performance at higher frequencies. If the compensation scheme fails the crosstalk requirements at lower frequencies, the time delay y can be increased to improve crosstalk performance for lower frequencies. It will be appreciated that the time delay y can be varied without altering forward and reverse symmetry.
(31) It has been determined that when magnitudes of the second and third vectors 102, 104 are respectively −3M and 3M, the distance y is preferably greater than the distance x to provide optimized crosstalk compensation. However, if the magnitudes of the vectors 102, 104 are reduced below −3M and 3M (e.g., to −2.7M and 2.7M), the distance y is preferably less than the distance x to provide optimized crosstalk compensation.
(32) Crosstalk can also be an issue between the 1-2 and 3-6 pairs. Particularly, substantial crosstalk can be generated between track T.sub.2 and track T.sub.3. As shown at
(33) A two-zone compensation arrangement can be also be used to provide crosstalk compensation between the 4-5 and 7-8 pairs. For example,
(34) In addition to the multiple zone compensation arrangements described above, a number of single zone compensations can also be used. For example, zone Z.sub.D1 is a single zone compensation including a capacitive coupling C12 provided between track T.sub.2 and track T.sub.5. Another single zone compensation Z.sub.E1 is provided by a capacitive coupling C13 formed between track T.sub.6 and track T.sub.5. Another capacitive coupling C14 between track T.sub.5 and track T.sub.6 compensates for unintended crosstalk generated within the board itself.
(35) To address the crosstalk issue between the 4-5 and 3-6 pairs, a relatively large amount of capacitance is used. This large amount of capacitance can cause the jack to have unacceptable levels of return loss. A number of methods can be used to improve return loss performance. For example, return loss performance can be improved by increasing the impedance of tracks T.sub.3, T.sub.4, T.sub.5 and T.sub.6 of the board. The impedance of the tracks is preferably increased through the first, second and third zones of compensation, and also after the first, second, and third zones of compensation. The impedance can be increased by minimizing the transverse cross sectional area of tracks T.sub.3, T.sub.4, T.sub.5 and T.sub.6. An example transverse cross-sectional area of the tracks is in the range of 13 to 16 square mils (1 mil=0.001 inches). The impedance can also increase by routing the tracks so as to maintain a relatively large spacing between tracks T.sub.3 and T.sub.4 and between tracks T.sub.5 and T.sub.6. In one embodiment, the impedance of the tracks T.sub.3-T.sub.6 is greater than 100 Ohms. In another embodiment, the impedance is equal to or greater than 120 Ohms. In still another embodiment, the impedance of the tracks T.sub.3-T.sub.6 is equal to or greater than 150 Ohms. In still a further embodiment, the impedance of the tracks T.sub.3-T.sub.6 is equal to or greater than 175 Ohms. In a further embodiment, the impedance of the tracks T.sub.3-T.sub.6 is equal to or greater than 200 Ohms.
(36) The impedance of tracks T.sub.3-T.sub.6 can also be increased by increasing the lengths of the tracks T.sub.3-T.sub.6 provided between the springs CS.sub.3-CS.sub.6 and the insulation displacement connectors IDC.sub.3-IDC.sub.6. In certain embodiments, this increased length can be provided by using serpentine or loop back routing configurations for the tracks T.sub.3-T.sub.6. In lengthening the tracks T.sub.3-T.sub.6 provided between contact springs CS.sub.3-CS.sub.6 and their corresponding insulation displacement connector blades IDC.sub.3-IDC.sub.6, in certain embodiments, the tracks T.sub.3-T.sub.6 can be lengthened to be at least one and a half times or at least two times as long as the straight line distance between the springs CS.sub.3-CS.sub.6 and their corresponding insulation displacement connector blades IDC.sub.3-IDC.sub.6. In other embodiments, the tracks T.sub.3-T.sub.6 can be at least three or four times as long as the straight line distances between the contact springs CS.sub.3-CS.sub.6 and their corresponding insulation displacement connector blades IDC.sub.3-IDC.sub.6.
(37) The impedance of the tracks T.sub.3-T.sub.6 can also be increased by increasing/maximizing the spacing between track T.sub.4 and track T.sub.5, and between track T.sub.3 and track T.sub.6. In one embodiment, the tracks T.sub.4 and T.sub.5 diverge from one another as the tracks T.sub.4 and T.sub.5 extend away from the contact springs CS.sub.4 and CS.sub.5, and then converge again as the tracks T.sub.4 and T.sub.5 approach the insulation displacement connector blades IDC.sub.4 and IDC.sub.5. Thus, mid regions of the tracks T.sub.4 and T.sub.5 are spaced relatively far away from one another. In one embodiment, a spacing of at least 0.1 inches, measured in a direction parallel to a width W of the circuit board, is defined between portions of the tracks T.sub.4 and T.sub.5. In certain embodiments, this spacing represents at least ¼ of the width of the circuit board. It will be appreciated that similar spacings can be used between the track T.sub.3 and the track T.sub.6 to increase impedance.
(38) Referring still to
(39)
(40)
(41) Referring to
(42) The capacitive coupling C7 of the first compensation zone Z.sub.B1 is provided by opposing capacitor plates C7.sub.1 and C7.sub.3 that are respectively provided at layers 140 and 142 of the circuit board. The capacitive coupling C8 of the first compensation zone Z.sub.B1 is provided by opposing capacitor plates C8.sub.2 and C8.sub.6 that are respectively provided at the layers 140 and 142 of the circuit board. The capacitive coupling C9 of the second zone of compensation Z.sub.B2 is provided by inter-digitated capacitor fingers C9.sub.1 and C9.sub.6 that are provided at layer 140 of the circuit board.
(43) The capacitive coupling C10 of the first compensation zone Z.sub.C1 is provided by opposing capacitor plates C10.sub.5 and C10.sub.8 that are respectively provided at layers 140 and 142 of the circuit board. The capacitive coupling C11 of the second compensation zone Z.sub.C2 is provided by inter-digitated capacitor fingers C11.sub.4 and C11.sub.8 that are provided at layer 144 of the circuit board.
(44) The capacitive coupling C12 of the zone of compensation Z.sub.D1 is provided by inter-digitated capacitor fingers C12.sub.2 and C12.sub.5 provided at layer 140 of the circuit board. The capacitive coupling C13 of the zone of compensation Z.sub.E1 is provided by parallel capacitor fingers C13.sub.8 and C13.sub.6 provided at layer 144 of the circuit board. The capacitive coupling C14 is provided by inter-digitated capacitor fingers C14.sub.5 and C14.sub.6 that are provided at layer 144 of the circuit board. The capacitive coupling C15 is provided by opposing capacitor plates C15.sub.3 and C15.sub.6 that are respectively provided at layers 140 and 142 of the circuit board. The capacitive couplings C16 is provided by opposing capacitor plates C16.sub.4 and C16.sub.5 that are respectively provided at layers 140 and 142 of the circuit board.
(45) Referring still to
(46) Referring still to
(47) The circuit board is also provided with structures adapted for promoting manufacturing efficiency. For example, each set of opposing plate capacitors has a first plate that is larger than the corresponding second plate so that portions of the first plate extend outwardly beyond the boundaries of the second plate. This facilitates manufacturing efficiency because the exact registration between the plates is not required. Additionally, some of the plates are provided with stubs 910 that can be laser trimmed to exactly tune the capacitance so that the jack satisfies the relevant crosstalk requirements. The capacitance can also be tuned by using a combination of capacitor plates and parallel capacitor fingers at one zone of compensation. Furthermore, some of the tracks are provided with stubs 912 that can be used during design of the circuit board to manually vary the lengths of the tracks. In this way, the effect of varying certain track lengths can be empirically assessed.
(48) The above specification provides examples of how certain inventive aspects may be put into practice. It will be appreciated that the inventive aspects can be practiced in other ways than those specifically shown and described herein without departing from the spirit and scope of the inventive aspects.