Sensor device and sensing method
11578837 · 2023-02-14
Assignee
Inventors
Cpc classification
G01M3/025
PHYSICS
F01D17/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D21/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17D3/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/303
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01K13/02
PHYSICS
F17C2250/0443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17D3/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17D3/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17D3/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A sensor device determines measured values of a property of a fluid, in particular of a gas, in a cavity of a gas turbine engine having a duct for carrying the fluid from the cavity to a sensor element. A data processing device is coupled to the sensor element and processes the measured values. The data processing device has a device for detecting changes in the measured values with respect to time, and an evaluation device, by which the changes in the measured values with respect to time can be detected. If there is a deviation in the changes in the measured values with respect to time from a predefined criterion, a signal relating to an at least partial blockage of the at least one inlet duct can be output. A measurement method is also disclosed.
Claims
1. A sensor arrangement for determining measured values of a property of a fluid in a cavity of a gas turbine engine, comprising: a pair of axially adjacent rotor disks of a compressor or a turbine of the gas turbine engine, wherein the cavity is positioned axially between the rotor disks and radially inwardly of a main flow path through the gas turbine engine; a sensor element; an inlet duct for carrying the fluid from the cavity to the sensor element, the inlet duct having an entrance connecting to the cavity, wherein the inlet duct is positioned in one of the rotor disks and the sensor element is positioned in the inlet duct distally from the entrance to space the sensor element away from the cavity, and wherein the sensor element is fluidly connected to the cavity only via the inlet duct, the sensor element providing the measured values; a data processing device which is coupled to the sensor element, wherein the data processing device processes the measured values, and wherein the data processing device detects a change in the measured values with respect to time; wherein the data processing device includes an evaluation device which detects the changes in the measured values with respect to time; and wherein the data processing device includes a predefined criterion, and, if there is a deviation in the changes in the measured values with respect to time from the predefined criterion, a signal is output relating to an at least partial blockage of the inlet duct.
2. The sensor arrangement according to claim 1, wherein the data processing device includes prestored basic data and the evaluation device compares changes in the measured values with respect to time to the prestored basic data for at least one chosen from the property of the fluid and a second property of the fluid.
3. The sensor arrangement according to claim 1, wherein the property of the fluid is at least one chosen from a temperature, a pressure, and a composition.
4. The sensor arrangement according to claim 1, wherein a first derivative of the measured values is determined numerically using the data processing device to detect a change in the measured values with respect to time.
5. The sensor arrangement according to claim 1, wherein the data processing device includes prestored basic data comprising at least one chosen from a time characteristic and a first derivative of the time characteristic of the measured values during nominal operation without a blockage of the inlet duct.
6. The sensor arrangement according to claim 1, wherein the data processing device includes prestored basic data, wherein the predefined criterion comprises at least one chosen from a temperature and a time interval, and wherein the predefined criterion is stored in the prestored basic data as at least one chosen from a table, a characteristic map, and a functional relationship.
7. The sensor arrangement according to claim 1, wherein at least one chosen from the measured values and changes in the measured values with respect to time are determined as a function of a thrust command of the gas turbine engine.
8. The sensor arrangement according to claim 1, further comprising an outflow duct, wherein the sensor element is arranged in a measurement zone into which the fluid flows under nominal operating conditions and out of which the fluid flows at least partially via the outflow duct.
9. The sensor arrangement according to claim 8, wherein the sensor element is situated outside a flow path that leads from the outflow duct to an exterior.
10. The sensor arrangement according to claim 1, wherein the signal is used to switch off or change an operating state of the gas turbine engine.
11. A measurement method for determining measured values of a property of a fluid in a cavity of a gas turbine engine, comprising: providing: a pair of axially adjacent rotor disks of a compressor or a turbine of the gas turbine engine, wherein the cavity is positioned axially between the rotor disks and radially inwardly of a main flow path through the gas turbine engine; a sensor element; an inlet duct for carrying the fluid from the cavity to the sensor element, the inlet duct having an entrance connecting to the cavity, wherein the inlet duct is positioned in one of the rotor disks and the sensor element is positioned in the inlet duct distally from the entrance to space the sensor element away from the cavity, and wherein the sensor element is fluidly connected to the cavity only via the inlet duct, the sensor element providing the measured values; a data processing device coupled to the sensor element, wherein the data processing device includes an evaluation device; processing the measured values; detecting changes in the measured values with respect to time with the data processing device; detecting changes in the measured values with respect to time with the evaluation device; outputting a signal relating to an at least partial blockage of the inlet duct if there is a deviation in the changes in the measured values with respect to time from a predefined criterion; and outputting a signal relating to an at least partial blockage of the inlet duct if there is a predefined deviation between changes in the measured values with respect to time to prestored basic data in the data processing device.
12. The measurement method according to claim 11, and further comprising detecting changes in the measured values with respect to time for at least one chosen from the property of the fluid and a second property of the fluid.
13. The measurement method according to claim 11, wherein the property of the fluid is at least one chosen from a temperature, a pressure, and a composition.
14. The measurement method according to claim 11, and further comprising determining a change in the measured values with respect to time from the measured values.
15. The measurement method according to claim 11, wherein the prestored basic data in the data processing device comprises at least one chosen from the time characteristic and a first derivative of a time characteristic of measured values during nominal operation without a blockage of the inlet duct.
16. The measurement method according to claim 11, wherein the predefined criterion is at least one chosen from a temperature and a time interval, wherein the predefined criterion is stored as at least one chosen from a table, a characteristic map, and a functional relationship.
17. The measurement method according to claim 11, and further comprising determining at least one chosen from the measured values and changes in the measured values with respect to time as a function of a thrust command of the gas turbine engine.
18. The measurement method according to claim 11, wherein the predefined deviation between changes in the measured values with respect to time and the prestored basic data comprises a threshold value for a first derivative of the measured values or a change in the measured property of the fluid with respect to time.
19. The measurement method according to claim 11, and further comprising using the signal to switch off or change an operating state of the gas turbine engine.
20. The sensor arrangement according to claim 1, wherein the fluid is a gas.
Description
(1) Embodiments will now be described by way of example, with reference to the figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11) During operation, the core air flow A is accelerated and compressed by the low-pressure compressor 14 and directed into the high-pressure compressor 15, where further compression takes place. The compressed air expelled from the high-pressure compressor 15 is directed into the combustion device 16, where it is mixed with fuel and the mixture is combusted. The resulting hot combustion products then propagate through the high-pressure and the low-pressure turbines 17, 19 and thereby drive said turbines, before being expelled through the nozzle 20 to provide a certain propulsive thrust. The high-pressure turbine 17 drives the high-pressure compressor 15 by means of a suitable connecting shaft 27. The fan 23 generally provides the major part of the propulsive thrust. The epicyclic planetary gear mechanism 30 is a reduction gear mechanism.
(12) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(13) It should be noted that the expressions “low-pressure turbine” and “low-pressure compressor”, as used herein, can be taken to mean the lowest-pressure turbine stage and lowest-pressure compressor stage (i.e. not including the fan 23), respectively, and/or the turbine and compressor stages that are connected together by the connecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some documents, the “low-pressure turbine” and the “low-pressure compressor” referred to herein may alternatively be known as the “intermediate-pressure turbine” and “intermediate-pressure compressor”. Where such alternative nomenclature is used, the fan 23 can be referred to as a first, or lowest-pressure, compression stage.
(14) The epicyclic planetary gear mechanism 30 is shown by way of example in greater detail in
(15) The epicyclic planetary gear mechanism 30 illustrated by way of example in
(16) It will be appreciated that the arrangement shown in
(17) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gear mechanism types (for example star or epicyclic-planetary), supporting structures, input and output shaft arrangement, and bearing positions.
(18) Optionally, the gear mechanism may drive additional and/or alternative components (e.g. the intermediate-pressure compressor and/or a booster compressor).
(19) Other gas turbine engines in which the present disclosure can be used may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of connecting shafts. By way of a further example, the gas turbine engine shown in
(20) The geometry of the gas turbine engine 10, and components thereof, is/are defined by a conventional axis system, comprising an axial direction (which is aligned with the axis of rotation 9), a radial direction (in the bottom-to-top direction in
(21) At different points in the gas turbine engine 10 there are cavities 70, in which gases G, in particular air, collect or through which gases G, in particular air, flow. Thus, air is taken from a compressor stage and used for cooling purposes, for example.
(22) It is important here, inter alia, to reliably determine properties of the gas G during the operation of the gas turbine engine 10, since an excessively high gas temperature, for example, indicates the failure of the gas turbine engine 10 or of part of said engine.
(23) The case of gas temperature measurement in a cavity between rotor disks 90 in the region of the compressors 14, 15 is described below. In this case, the description is given, with reference to the schematic illustration in
(24) In
(25) A blockage H may occur, in particular, due to abraded particles and/or particles formed owing to damage in the gas turbine engine 10. Here, the inlet duct 52 is illustrated as a straight hole for reasons of simplicity. In principle, it is also possible for the inlet duct 52 to be nonlinear or to have other geometrical cross sections or shapes.
(26) In the cavity 70 there is a gas, this including gas mixtures. It may be assumed here, by way of example, that the cavity 70 is a space between rotor blades 92 or rotor disks 90 of the high-pressure turbine 17. Under nominal operating conditions, a temperature T1 prevails in the cavity 70. The gas G at this temperature passes via the inlet duct 52 to the sensor element 51, which measures a temperature T in the nominal case (see
(27) As long as the temperature T.sub.1 is in a certain permissible range, nominal operation of the gas turbine device 10 can be assumed.
(28) If a different gas at a higher temperature T.sub.2 enters the cavity 70 owing to a damage in the gas turbine engine 10, for example, a gas mixture, the mean temperature of which is too high in certain circumstances, forms in the cavity 70, and therefore it is necessary to take control measures.
(29) It is one task of the sensor device 50 to detect this temperature increase, which may be dangerous in certain circumstances, and, where applicable, to respond to it.
(30) There is then the risk that the inlet duct 52 is completely or partially closed by a blockage H (see
(31) This results in measurement errors. The sensor element 51 would be subject to heating, e.g. only by way of heat conduction via the surrounding material, which could be too slow in view of the high heat capacity of the material. At a certain time t (see
(32) The time characteristic of measured temperature values M under different operating conditions is illustrated in
(33) Common to all the measured values is that they are determined in response to a thrust command K from a low power level P.sub.1 to a higher power level P.sub.2. Here, the thrust command K is designed essentially as a step function. In this case, data on the thrust behavior—and hence also on the thrust command K—can be fed to the evaluation unit 60 (see
(34) As a response to the thrust command K, the temperature T.sub.1 of the gas in the cavity 70 rises in the form of a first-order step response and, after a certain time, reaches a steady value.
(35) The value T measured by the sensor element 51 is subject to a time delay relative to the temperature change of the temperature T.sub.1, i.e. it has a somewhat higher time constant since the gas G must, in particular, flow through the inlet duct 52.
(36) If there is then a blockage H, as illustrated in
(37) This means that the sensor device 50 may in certain circumstances be too late in detecting that a temperature limit has been exceeded.
(38)
(39) Here, the term “derivative” should be understood numerically since the data processing device 60 has an evaluation means 62 (see
(40) As in the situation shown in
(41) The derivative of the gas temperature T′.sub.1 in the cavity and the derivative of the measured temperature T′ without a blockage H pass through relatively pronounced maxima. In contrast, the derivative of the temperature T′.sub.B in the case of a blockage H has a very much shallower slope since the temperature change cannot take effect as quickly owing to the blockage H. Moreover, the value of the maximum of T′.sub.B does not reach the maximum values of T′ or T′.sub.1.
(42) In the nominal case (see
(43) In the example under consideration, a blockage H can be detected, for example, from the fact that the maximum of the derivative of the temperature T′.sub.B is not yet present within the predefined time interval Δt (e.g. 10 s) after the start of the thrust command K′ in the blocked case (see
(44) The nominal time behavior of the changes in the measured values M′ with respect to time is stored in the evaluation means 60, e.g. as a functional relationship, as a table and/or as a characteristic map, i.e. the evaluation means 60 knows the nominal derivatives of the measured values M′.
(45) If a detected maximum of the derivative of the measured value M′ after the thrust command K′ is slower than in the nominal case (i.e. the maximum of T′.sub.B is outside Δt), it is thus possible to infer a blockage H.
(46) Owing to the absence of the maximum in the time interval Δt, there is a deviation Δ of the changes in the measured values M′ with respect to time from a predefined criterion (here a maximum in the time interval Δt), and therefore a signal S relating to an at least partial blockage H can be output (see
(47) It is thus possible, by means of the derivatives of the measured temperature values T′.sub.1(t), T′(t) and T′.sub.B(t) (in particular of the maxima), more clearly to detect a blockage H than purely by detection of time characteristics of the measured temperature values T.sub.1, T(t), T.sub.B(t).
(48) In addition or as an alternative, it is also possible, as a predefined criterion, to specify a temperature T.sub.o (see
(49) It is also possible to combine temperature criteria (e.g. T.sub.0) and time criteria (e.g. Δt) as a kind of window. The derivatives of the temperature characteristics are then ascertained in such a way that the temperatures after a thrust command K′ must exceed a threshold value T.sub.0 within a certain time window after the thrust command K′. If this is not the case, this is a sign that there is a blockage H and that reliable measurement is not possible.
(50) With reference to
(51) Another embodiment has an evaluation means 62 by means of which the changes M′ in the measured values with respect to time can be compared to prestored basic data D on the time behavior of measured values for the same and/or a different property of the gas.
(52) In addition or as an alternative, it is possible, for example, to use temperature data at an entirely different point in the gas turbine engine 10 as basic data D (i.e. temperatures measured at a distance from the sensor element 51), although they are also correlated in time with the thrust command K. This can be a temperature in the region of the combustion device 16, for example. If there is a thrust command K, this temperature changes in a known manner. This information can be set in relation to the measured values in the measurement zone 80 of the sensor element 51. If no rise is measured at the sensor element 51 in accordance with the abovementioned criteria after the rise in the temperatures in the region of the combustion device 16, for example, this indicates a blockage H.
(53) Thus, if there is a predefined deviation Δ between the derivatives of the measured values M′ and the prestored basic data D, a signal S relating to an at least partial blockage H of the at least one inlet duct 52 can be output. Thus, the signal S is a function of Δ. It is thus possible, for example, to output a warning signal, or to bring about an emergency shutdown or some other defined change in the operating state of the gas turbine engine 10.
(54)
(55) Here, the cavity 70 is part of a space between two rotor blades or rotor disks 90 of a compressor. Here, the gas G flows at a temperature T1 in the direction of the inlet duct 52, which is blocked by the blockage H, however. The sensor element 51, which is arranged in the measurement zone 80, can therefore only measure the temperature TB.
(56) The data processing device 60, which is coupled to the sensor element 51, can determine from analysis of the changes (derivatives) of the measured temperature values with respect to time that the changes in the temperature T are such that a certain criterion is not met (see
(57) In the embodiment shown in
(58) If the inlet duct 52 is then blocked, the outflow duct 100 may still be open. A new gas flow in the form of a leakage flow could then form (see dotted line in
(59) In order to minimize this source of errors, the inlet of the outflow duct 100 is offset axially upward from the sensor element 51 and the measurement zone 80 by a clearance a. Thus, even if the inflow through the outflow duct 100 is incorrect, the sensor element 51 is not situated in the leakage flow which then forms, i.e. is outside the flow path from the outflow duct 100 to leaks.
(60) The embodiments which have been described in conjunction with
(61) In the example illustrated here, the properties of a gas are detected. In principle, however, this procedure can be used with fluids in general. It is thus possible, for example, to detect a transient change in an oil temperature in comparison with a reference temperature.
LIST OF REFERENCE SIGNS
(62) 9 Main axis of rotation 10 Gas turbine engine 11 Core engine 12 Air inlet 14 Low-pressure compressor 15 High-pressure compressor 16 Combustion device 17 High-pressure turbine 18 Bypass thrust nozzle 19 Low-pressure turbine 20 Core thrust nozzle 21 Engine nacelle 22 Bypass duct 23 Fan 24 Stationary supporting structure 26 Shaft 27 Connecting shaft 28 Sun gear 30 Gear mechanism 32 Planet gears 34 Planet carrier 36 Linkage 38 Ring gear 40 Linkage 50 Sensor device 51 Sensor element 52 Inlet duct 60 Data processing device 61 Means for detecting a change in a measured value with respect to time 62 Evaluation means 70 Cavity 80 Measurement zone A Core air flow B Bypass air flow D Prestored basic data Δ Predetermined deviation between the change in measured values with respect to time and prestored data Δt Time interval G Fluid, gas H Blockage K Thrust command K′ Derivative of the thrust command L Leak M Measured values M′ Change with respect to time (derivative) of the measured values P.sub.1 Low power level P.sub.2 Higher power level P′ Change in power with respect to time S Signal T Measured temperature at the sensor element without a blockage in the inlet duct T.sub.0 Threshold value T.sub.B Measured temperature at the sensor element with a blockage in the inlet duct T.sub.1 First gas temperature in the cavity T.sub.2 Second gas temperature in the cavity T′ Change with respect to time (derivative) in the measured temperature values