MATTRESS COVERING
20200375369 ยท 2020-12-03
Inventors
Cpc classification
A47C31/00
HUMAN NECESSITIES
International classification
Abstract
A bed has a mattress with a mattress top, a mattress bottom, and a mattress perimeter. The mattress includes a mattress cover surrounding the mattress. The mattress cover includes a first stretch fabric around the mattress perimeter of the mattress. The first stretch fabric has a first predominant stretch direction that is stretchable in a direction parallel to the mattress top. A multidirectional stretch fabric is positioned on the mattress top.
Claims
1. A system comprising: a bed having a mattress with a mattress top, a mattress bottom, and a mattress perimeter, wherein the mattress comprises: a mattress cover surrounding the mattress, the mattress cover comprising: a first stretch fabric around the mattress perimeter of the mattress, the first stretch fabric having a first predominant stretch direction that is stretchable in a direction parallel to the mattress top; and a multidirectional stretch fabric positioned on the mattress top.
2. The system of claim 1, wherein the first stretch fabric and the multidirectional stretch fabric each comprise knit materials having different properties from one another.
3. The system of claim 1, wherein the first stretch fabric is a woven laminated fabric.
4. The system of claim 1, wherein the first stretch fabric is a non-stretch woven fabric.
5. The system of claim 1, wherein the mattress cover further comprises a second stretch fabric positioned between the first stretch fabric and the multidirectional stretch fabric, the second stretch fabric having a second predomination stretch direction that is stretchable in a direction between an edge of the multidirectional stretch fabric and an edge of the first stretch fabric.
6. The system of claim 5, wherein the second stretch fabric is at least partially on the mattress top and at least partially on the mattress perimeter.
7. The system of claim 5, wherein the mattress includes a left side and a right side, the first stretch fabric comprising a first portion along the left side that is narrower than a height of the mattress and a second portion along the right side that is narrower than the height of the mattress.
8. The system of claim 7, wherein the first portion and the second portion are the same height.
9. The system of claim 7, wherein the first portion and the second portion include a bottom portion that is in-line with a bottom side of the mattress, the second stretch fabric extending between the multidirectional stretch fabric to the edge of the first stretch fabric, the second stretch fabric being both on the mattress top and at least partially along the left side and the right side.
10. The system of claim 7, wherein a portion of the first stretch fabric at a head of the mattress and at a foot of the mattress extend between the mattress top and a mattress bottom.
11. The system of claim 7, wherein the first portion and the second portion each comprise a head section nearer a head of the bed and a foot section nearer the foot of the bed, each of the head sections and the foot sections having a height substantially similar to a height of the mattress.
12. The system of claim 7, wherein the first stretch fabric and the second stretch fabric each stretch multidirectionally.
13. The system of claim 7, wherein the first stretch fabric and the second stretch fabric each stretch mono-directionally.
14. A mattress cover comprising: a first stretch fabric positioned around a perimeter of a mattress, the first stretch fabric configured to stretch predominantly in a direction parallel to a mattress top; and a four-way stretch fabric configured to be positioned on the mattress top.
15. The mattress cover of claim 14, further comprising a second stretch fabric positioned between the first stretch fabric and the four-way stretch fabric, the second stretch fabric configured to stretch predominantly in a direction between an edge of the four-way stretch fabric and an edge of the first stretch fabric.
16. The mattress cover of claim 15, wherein the second stretch fabric is configured to be positioned at least partially on the mattress top.
17. The mattress cover of claim 15, wherein the second stretch fabric is configured to stretch more than the first stretch fabric and the four-way stretch fabric.
18. The mattress cover of claim 15, wherein the second stretch fabric has a thicker weight knit than the first stretch fabric and the four-way stretch fabric.
19. The mattress cover of claim 15, the first stretch fabric comprising a first portion configured to be positioned along a left mattress side, the first portion being narrower than a height of the mattress, the first stretch fabric comprising a second portion configured to be positioned along a right mattress side, the second portion being less than the height of the mattress.
20. The mattress cover of claim 19, wherein the first portion and the second portion each comprise a head section configured to be nearer a head of the mattress and a foot section configured to be nearer the foot of the mattress, each of the head sections and the foot sections having a height substantially similar to a height of the mattress.
Description
DESCRIPTION OF DRAWINGS
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[0051] Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION
[0052] Traditional mattress ticking that is used as fabric that covers a mattress often has very little stretch. Consequently, it pulls on interior mattress components (such as foam) when an occupant lays on the mattress. A boarder of the cover can be a woven material with little or no stretch properties and can retain unsightly wrinkles after it is compressed by the occupant. These two materials (ticking and boarder) are often sewn together to form a cover for the mattress.
[0053] The subject matter of this disclosure relates to a mattress cover that reduces permanent deformation and wear of foam material of a mattress. While described in the context of foam material (such as a foam tub), the subject matter described herein can easily be applied to mattresses having other materials (such as spring tubs and other spring material) as well. The foam tub (or spring tub) can surround a mattress core. In some embodiments, the foam tub (or spring tub) can surround one or more inflatable air chambers used as the mattress core. In some embodiments, the foam tub (or spring tub) can surround one or more spring and/or foam components used as the mattress core. In other embodiments, the foam tub (or spring tub) can be replaced with one or more other mattress components (i.e. foam, springs, air chambers, and/or other components).
[0054] A mattress cover can have multiple panels made of materials that are configured to function for a certain purpose. For example, a monofilament spacer material can be used for the sleep surface directly underneath where the occupant would typically lay. This material can have multidirectional (i.e. four-way) stretch properties to help the foam and air chamber of the bed to conform to and supports the unique contours of the occupant's body. Such a spacer also could potentially have a positive impact on the occupant's temperature by allowing for airflow. A multidirectional or predominantly mono-directional (i.e. two-way) stretch fabric around the perimeter of the sleep surface helps the cover return to shape after the occupant gets out of the bed. The perimeter material attaches to a boarder material that also has multidirectional or predominantly mono-directional (two-way) stretch properties around the bed to help accommodate foam tolerance and recover from flexing and compression. A woven material can be positioned below and attached to the border material on the sides of the mattress. The woven material can be non-stretch woven material that has limited or no capacity for stretching and recovery and can be suitable for structurally retaining a bottom of the mattress. In some embodiments, a mattress cover can include panels of fabric including one, more than one, or all of these materials. In some embodiments, one or more panels of fabric can be different as suitable for the application.
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[0056] Different panels of fabric can be attached to each other at one or more seams, such as via sewing/stitching. For example, the stretch fabric 108, the stretch fabric 110, the stretch fabric 112 can be sewn together forming multiple seams. Seams can also be included by stitching together panels of the same kind of fabric. For example, the stretch fabric 110 on the mattress top 102 can be formed of two panels of the stretch fabric 110 sewn together with a seam down the middle, such as illustrated in
[0057] The mattress cover 100 includes a left side 116 and a right side 114. In some implementations, the stretch fabric 112 includes a waterfall or wing 117 around an upper corner of the mattress 10, stretching partially on the mattress top 102 and partially along the mattress perimeter 106. The stretch fabric 108 has a first portion (not shown) along the left side 116 that is narrower than a height of the mattress and a second portion 118 along the right side 114 that is narrower than the height of the mattress. The first portion and the second portion 118 can be the same height (within standard manufacturing tolerances). The stretch fabric 112 extends between the stretch fabric 110 to the stretch fabric edge 115. The stretch fabric 112 is both on the mattress top 102 and at least partially along the left side 116 and the right side 114. A portion of the stretch fabric 108 at a head 122 of the mattress and at a foot 124 of the mattress 10 extends between the mattress top 102 and a mattress bottom 104. The first portion and the second portion 118 each include a head section 123 nearer a head 122 of the bed and a foot section 125 nearer the foot 124 of the bed. Each of the head sections 123 and the foot sections 125 have a height substantially similar (within standard manufacturing tolerances) to a height of the mattress 10.
[0058] A bottom fabric 120 extends from a bottom edge of the stretch fabric 108 to a bottom of the mattress 10. The bottom fabric 120 can be a substantially non-stretch woven material configured to substantially resist stretching or to prevent stretching. By resisting stretching, the bottom fabric 120 can help provide rigidity to a bottom portion of the mattress 10, which can be beneficial in embodiments of the mattress 10 having an upside-down foam or spring tub and in other embodiments of the mattress 10 that benefit from substantially non-stretch woven material. In some embodiments, the bottom fabric 120 can include the substantially non-stretch woven material in combination with a laminate material that can provide some rigidity as well as fire resistance properties.
[0059] In embodiments that do not benefit from a substantially non-stretch woven material being used, the bottom fabric 120 can include a different material. For example, in some embodiments the bottom fabric 120 can include a knit material or a stretch knit material. A stretch knit material can be used in embodiments that benefit from having the bottom fabric 120 being stretchable by a small amount or even a large amount. In some embodiments, the bottom fabric 120 can be a knit material with little or no ability to stretch.
[0060] Some or all of the stretch fabric 108, the stretch fabric 110, and the stretch fabric 112 can be different fabrics having different properties. For example, the stretch fabric 108, the stretch fabric 110, and the stretch fabric 112 can each include knit materials that are configured to stretch and resiliently rebound/recover to shape, but can have different properties such as knit thickness, capacity for stretching, etc. In some embodiments, the stretch fabric 108 can include a knit material with a relatively thick weight knit and a relatively limited capacity for stretching. The stretch fabric 108 can allow for some stretching on the sides of the mattress 10 while also providing a desirable level of stiffness and support for the mattress 10. The stretch fabric 110 can include a knit material with a relatively thin weight knit and a relatively large capacity for stretching. The stretch fabric 110 can be configured to stretch enough to allow a user lying on the mattress 10 to sink into the foam or other material under the stretch fabric 110 without the stretch fabric 110 providing an undesirable amount of tension. The stretch fabric 110 can include a spacer material, or can be made without a spacer material. The stretch fabric 112 can include a knit material with a relatively thin weight knit and a relatively large capacity for stretching. The stretch fabric 112 can be configured to resiliently connect the stretch fabric 110 on top of the mattress 10 to the stretch fabric 108 on the sides of the mattress 10. The stretch fabric 112 can be configured to stretch more than both of the stretch fabrics 110 and 108 so as to substantially keep the stretch fabrics 110 and 108 under tension without pulling with an undesirably high amount of tension. In other embodiments, the knit thickness, capacity for stretching, and other material properties of the stretch fabric 108, the stretch fabric 110, and the stretch fabric 112 can be varied as suitable for the application.
[0061] In some embodiments, the stretch fabric 108, the stretch fabric 110, and the stretch fabric 112 can have multidirectional (e.g. four-way) stretch properties. In some of such embodiments, one or more of the stretch fabric 108, the stretch fabric 110, and the stretch fabric 112 can have a dominant stretch direction. For example, the stretch fabric 108 can stretch predominantly in a direction around a perimeter of the mattress 10, with less stretching in a vertical direction. The stretch fabric 112 can stretch predominantly in a direction extending from the stretch fabric 108 to the stretch fabric 110, with less stretching in a perpendicular direction. The stretch fabric 110 can stretch either equally or substantially equally in each direction.
[0062] In some embodiments, one or more of the stretch fabric 108, the stretch fabric 110, and the stretch fabric 112 can have mono-directional (e.g. two-way) stretch properties. For example, in some of such embodiments, the stretch fabric 108 can stretch only in a direction around a perimeter of the mattress 10, with no stretching in a vertical direction. The stretch fabric 112 can stretch only in a direction extending from the stretch fabric 108 to the stretch fabric 110, with no stretching in a perpendicular direction. The stretch fabric 110 can have multi directional stretch properties so as to stretch either equally or substantially equally in each direction.
[0063] The following paragraphs describe specific implementations of mattress covers that can be used with aspects of this disclosure. The following implementations are only examples. The features described herein can be applied to a number of implementations. That is, specific features can be mixed between different implementations. The following implementations should not be considered a complete list of all possible implementations of the mattress covers described by this disclosure, but rather, are examples of some possible embodiments.
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[0066] The mattress 30 has the stretch fabric 112 positioned on both the top and the sides of the mattress 30, extending from the stretch fabric 110 to the stretch fabric 108. Accordingly, the stretch fabric 112 forms somewhat of a waterfall from the top of the mattress 40 over the sides of the mattress 40.
[0067] In this implementation, the wing portion 317 is a different shape that includes a gradual curve along an edge 315 of the stretch fabric 108. Referring to
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[0071] In some embodiments of the mattress 60, the stretch fabric 110 and the stretch fabric 108 can each stretch multidirectionally and have different material properties suitable for the application. In other embodiments of the mattress 60, the stretch fabric 110 can stretch multidirectionally and the stretch fabric 108 can be replaced with a woven material with little or no capacity for resiliently stretching.
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[0077] A number of implementations of the subject matter have been described.
[0078] Nevertheless, it will be understood that various modifications can be made without departing from the spirit and scope of the subject matter described herein. For example, in some implementations, corner protectors can be added, even if not specifically described as such. Alternatively or in addition, splits in the fabric along the perimeter can be included in any of the described implementations. Alternatively or in addition, each of the described examples can one or more fabric panels that use multidirectional stretch knits, multidirectional stretch knits with a dominant stretch direction, mono-directional stretch knits, and/or woven materials such as non-stretch woven materials. Moreover, in some implementations, various components of the mattress cover can be shaped differently than as illustrated. Additionally, different aspects of the different implementations of foundations, mattresses, and other bed system components described above can be combined with other aspects as suitable for the application. Accordingly, other implementations are within the scope of the following claims.