Modular armor supplement apparatus and system with silent fasteners and adjustability
11578948 · 2023-02-14
Assignee
Inventors
Cpc classification
Y10T24/34
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A silent fastener includes generally flat first and second tuck tabs flexibly connected to a first element to be connected, positionable to form a narrow V-shape or U-shape when viewed from the side, and insertable through at least one slit in an outer surface of a second element to be connected, into internal cavities within first and second portions, respectively, folded or bent in the V- or U-shape, and the second element being unfoldable or bendable to frictionally hold the tuck tabs in the cavities for connecting the elements, and the first element being further securable over one of the portions in a hairpin configuration with the received tuck tab, to further hold the tuck tabs, the tuck tabs being removable by returning the second element to the V- or U-shape. The tuck tabs being tensionable to increase the holding strength and snug the elements about a carried object.
Claims
1. A pouch, comprising: a body comprising a first portion and a second portion spaced from the first portion; an elongate strap having one end attached to the first portion of the pouch, and an opposite second end, the strap having a sufficient length between the one end and the opposite second end so as to extend from the first portion of the pouch to the second portion of the pouch, the second portion of the pouch comprising a cover and a layer of material overlaying a portion of the cover, the layer of material and the portion of the cover having internal surfaces, respectively, bounding a flat internal cavity therebetween; a flat, rigid tuck tab having a connected end, a free end opposite the connected end, and oppositely facing outer surfaces extending between the connected end and the free end, the connected end of the tuck tab being flexibly connected to the second end of the strap to allow positioning the second end in closely overlaying relation to the tuck tab wherein the tuck tab extends toward the one end of the strap; the layer of material of the second portion of the pouch comprising a slit connecting to the flat internal cavity, the slit having a width to receive the tuck tab and being positioned such that a portion of the flat internal cavity is sufficiently large to receive the tuck tab and extends from a side edge of the slit toward the first portion of the pouch; the tuck tab being insertable through the slit into the portion of the flat internal cavity so as to extend toward the first portion of the pouch with the internal surfaces of the cover and the layer of material in contact with the outer surfaces of the tuck tab, respectively, such that longitudinally tensioning the strap will position the second end of the strap and the tuck tab with the second end of the strap folded or bent about and overlaying the layer of material when the tuck tab is received in the portion of the flat internal cavity, and the layer of material will exert a force against the tuck tab, to retain the tuck tab in the portion of the flat internal cavity; and a second tuck tab having a connected end connected to the second end of the strap and an opposite free end, disposed to be insertable through the slit into another portion of the flat internal cavity so as to extend away from the first portion of the pouch.
2. The pouch of claim 1, comprising a tensioner connected to the strap to longitudinally tension the strap.
3. The pouch of claim 2, wherein the strap is woven though the tensioner to longitudinally tension the strap.
4. The pouch of claim 1, wherein at least one of the internal surfaces of the cover and the material layer, and the outer surfaces of the tuck tab, comprise a coarse material, respectively, so as to frictionally engage to retain the tuck tab in the internal cavity.
5. The pouch of claim 1, wherein the tuck tab comprises at least one layer of a fabric material and a layer of a rigid rubber or plastics material.
6. The pouch of claim 1, wherein the slit of the layer of material of the second portion of the pouch is laser cut.
7. A pouch, comprising: a first portion and a second portion spaced from the first portion; an elongate strap having one end attached to a location on the first portion of the pouch, and an opposite second end, the strap having a sufficient length between the one end and the opposite second end so as to extend from the location on the first portion of the pouch to a location on the second portion of the pouch spaced a predetermined distance from the location on the first portion of the pouch, the location on the second portion of the pouch comprising a first fabric layer and an outer fabric layer overlaying a portion of the first fabric layer, the first fabric layer and the outer fabric layer having internal surfaces, respectively, bounding a flat internal cavity therebetween; a flat first tuck tab having a connected end, a free end opposite the connected end, the first tuck tab having a width, and oppositely facing outer surfaces extending between the connected end and the free end, the connected end of the first tuck tab being connected to the second end of the strap to allow folding or bending the second end of the strap relative to the first tuck tab to position the second end of the strap in closely overlaying parallel relation to the first tuck tab wherein the first tuck tab extends toward the one end of the strap; a flat second tuck tab having a connected end, a free end opposite the connected end thereof, a width, and oppositely facing outer surfaces extending between the connected end and the free end thereof, the connected end of the second tuck tab being foldably or bendably connected to the second end of the strap, the first tuck tab and the second tuck tab extending in opposite directions; the outer fabric layer of the second portion of the pouch comprising a slit having a width just wider than the width of the first tuck tab and the second tuck tab and connecting to the flat internal cavity, a first portion of the flat internal cavity extending from a side edge of the slit toward the first portion of the pouch and being sufficiently large to receive the first tuck tab, and a second portion of the flat internal cavity extending from a side edge of the slit away from the first portion of the pouch and being sufficiently large to receive the second tuck tab; and the first tuck tab being insertable through the slit into the first portion of the flat internal cavity so as to extend toward the first portion of the pouch with the internal surfaces of the first fabric layer and the outer fabric layer in contact with the outer surfaces of the first tuck tab, respectively, such that by longitudinally tensioning the strap the second end of the strap will be folded or bent about and overlay the outer fabric layer in surface to surface engagement therewith, and the outer fabric layer will exert a compressive force against the first tuck tab, and the second tuck tab being insertable through the slit with the first tuck tab but into the second portion of the flat internal cavity.
8. The pouch of claim 7, comprising a tensioner connected to the strap, operable to longitudinally tension the strap.
9. The strap of claim 8, wherein the strap is woven though the tensioner to longitudinally tension the strap.
10. The pouch of claim 7, wherein at least one of the internal surfaces of the first fabric layer and the outer fabric layer, and the outer surfaces of the first tuck tab, comprise a coarse material, respectively, so as to frictionally engage to retain the first tuck tab in the first portion of the internal cavity.
11. The pouch of claim 7, wherein the tuck tabs comprise at least one layer of a fabric material and a layer of a rigid rubber or plastics material.
12. The pouch of claim 7, wherein the slit of the outer fabric layer of the second portion of the pouch is laser cut.
13. The pouch of claim 7, wherein the tuck tabs comprise at least two layers of a fabric material.
14. The pouch of claim 7 wherein the tuck tabs are rigid.
15. The pouch of claim 7 wherein the location on the first portion of the pouch comprises one end of the pouch and the location on the second portion of the pouch comprises an opposite end of the pouch.
16. A pouch, comprising: a body having a first end and an opposite second end; an elongate strap having one end attached to a location on the first end of the pouch, and an opposite second end, the strap having a sufficient length between the one end and the opposite second end thereof so as to extend from the location on the first end of the pouch to a location on the second end of the pouch spaced from the location on the first end of the pouch, the location on the second end of the pouch comprising a first fabric layer and an outer fabric layer overlaying a portion of the first fabric layer, the first fabric layer and the outer fabric layer having internal surfaces, respectively, bounding a flat internal cavity therebetween; a flat first tuck tab having a connected end, a free end opposite the connected end, a width, and oppositely facing outer surfaces extending between the connected end and the free end, the connected end of the first tuck tab being foldably or bendably connected to the second end of the strap; a flat second tuck tab having a connected end, a free end opposite the connected end thereof, a width, and oppositely facing outer surfaces extending between the connected end and the free end thereof, the connected end of the second tuck tab being foldably or bendably connected to the second end of the strap, the first tuck tab and the second tuck tab extending in opposite directions; the outer fabric layer of the second end of the pouch comprising a slit having a width just greater than the width of the tuck tab, connecting to the flat internal cavity, a first portion of the flat internal cavity extending from a side of the slit toward the first end of the pouch and being sufficiently large to receive the first tuck tab, and a second portion of the flat internal cavity extending from another side of the slit away from the first end of the pouch and being sufficiently large to receive the second tuck tab; and the second end of the strap extending through the slit to locate the first tuck tab in the first portion of the flat internal cavity so as to extend toward the first end of the pouch with the internal surfaces of the first fabric layer and the outer fabric layer in contact with the outer surfaces of the first tuck tab, respectively, and the outer fabric layer exerting a compressive force against the first tuck tab to retain the first tuck tab in the first portion of the flat internal cavity with the strap being in longitudinal tension to hold the second end of the strap folded or bent about the outer fabric layer in overlaying parallel relation to the outer fabric layer and the first tuck tab, and the second tuck tab located in the second portion of the flat internal cavity.
17. The pouch of claim 16, comprising a tensioner connected to the strap and pulling the second end thereof longitudinally toward the one end thereof to tension the strap.
18. The pouch of claim 17, wherein the strap is woven though the tensioner, longitudinally tensioning the strap.
19. The pouch of claim 16, wherein at least one of the internal surfaces of the first fabric layer and the outer fabric layer, and the outer surfaces of the tuck tabs, comprise a coarse material, respectively, to frictionally retain the tuck tabs in the internal cavity.
20. The pouch of claim 16, wherein the tuck tabs comprise at least one layer of a fabric material and a layer of a rigid rubber or plastics material.
21. The pouch of claim 16, wherein the slit is laser cut though the outer fabric layer of the second end of the pouch.
22. The pouch of claim 16, wherein the tuck tabs comprises at least two layers of a fabric material.
23. The pouch of claim 16 wherein tuck tabs are rigid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
(28) Referring to
(29) System and apparatus 20 utilizes a throat protector 24 and neck protector 26, each configured to carry armor, and which is shaped or shapeable to have a outer convex side 28 and an opposite inner concave side 30, the throat and neck protectors 24, 26 being connectable in generally end to end relation with the concave sides 30 bounding and defining a neck opening 32 having a size and shape for receiving a person's neck, e.g., represented by mannequin neck 34 (
(30) One or both of the protectors 24, 26 can connect to aspects of a vest or carrier, e.g. vest 22, worn at the same time, and, as a non-limiting example the modular system and apparatus 20 can include armored upper chest and back protectors 40, 42 respectively, connected to the throat and neck protectors 24, 26, respectively, for instance, in a depending manner, e.g. connected via suitable straps or the like. The upper chest and back protectors 40, 42 are preferably additionally connected together by adjustable shoulder straps 44 separate of shoulder straps connecting front and rear sections of an accompanying vest and/or carrier. Still further, the modular system and apparatus 20 can include armored upper arm or deltoid protectors 46, that preferably connect to the system 20 via straps 48 that encircle shoulder straps 44 of that system, to connect to the upper chest, back, throat and neck protectors, and include arm straps 50 for securing about the upper arm.
(31) As an advantage of the modular supplement system 20 of the invention, the shoulder straps 44 of the system are configured to be worn simultaneously with shoulder straps, e.g., shoulder straps 52 of vest 22 (
(32) The components of the modular apparatus and system 20 can be connected using common fastening elements such as, loops, snaps, buttons, and/or hook and loop fasteners 54, as desired or required. Representative examples of connection points include: between the throat and neck protectors 24, 26 and the upper chest and upper back protectors 40, 42; between shoulder straps 44 and the upper chest and upper back protectors 40, 42; and between the deltoid protectors 46 and the shoulder straps 44. Additionally, it is desirable that the deltoid protectors 46 be configured to allow normal arm movements, e.g., fore, aft, up, down, and also rotatably or pivotably relative to the upper chest and back protectors 40, 42 without interference with separate shoulder straps 52 of an accompanying vest and/or carrier, if worn, e.g., vest 22 of
(33) Connecting elements 38 connecting the throat and neck protectors 24, 26 are different and are of a friction type, and can be configured to provide multiple positions to enable variability of the size of neck opening 32 between a maximum value and a minimum value, including optionally infinite positioning between those positions, if desired. The connecting elements 38 can also be quickly and easily connected and disconnected, for fast donning and doffing, independently of a vest and/or carrier, all substantially silently, that is, sufficiently silently to avoid by nearby persons, which may be required under some circumstances, such as when the wearer is concealed or undetected. These capabilities are preferably provided using a tuck tab 56 or tabs 56, which essentially comprise elongate or tongue shaped members on at least one of the ends of at least one of the protectors 24, 26, and a sleeve 58 or sleeves 58 in or adjacent to an end of another of the protectors 24, 26, each sleeve 58 comprising an external slit 60 or slits 60 in connection with an internal cavity 62 or cavities 62, configured for cooperatively receiving and holding the tuck tab 56 at a selectable longitudinal position therein. Each tuck tab 56 is preferably of generally rigid or semi-rigid, collectively referred to herein as “rigid” or “substantially rigid”, robust construction and has at least one outer surface 64 of a material having a relatively high friction coefficient, such as, but not limited to, a course woven nylon or pile fabric, non-slip composition, or the like which will frictionally resist longitudinal movement of the tuck tab 56, and provide good wear characteristics. A common ballistic nylon fabric commonly used as covering of combat vests and armor carriers, a coarse pile, other suitable fabric, non-slip coating, or the like, can be used for this purpose.
(34) Referring in particular to
(35) As noted above, the throat and neck protectors 24, 26 are configured to carry ballistic armored components which can comprise a lighter fabric ballistic protective material, and/or a heavier, rigid plate material, e.g., plate armor 36 (
(36) Additionally, in an emergency situation the frictional forces holding the tuck tab 56 can be capable of being manually overcome by exertion of a relatively high longitudinal force (opposite force F) if rapid removal or a break-away capability is required, again, substantially silently.
(37) Protectors 24, 26 can include several of the slits 60 in connection with a single inner cavity 62 of the sleeve 58, as a non-limiting example, located in a linear array corresponding to the longitudinal direction of the associated tuck tab 56, to provide additional options for fitting a wider variety of neck sizes.
(38) Shoulder straps 44 will have a flat sectional shape so as to be capable of underlying the shoulder straps of an accompanying vest and/or carrier, and are flexible in the up and down directions to accommodate body movements and curvature to fit about the shoulder, but stiff in the side (edgewise) directions for holding the deltoid protectors 46 in a desired position heightwise on the arm. A suitable preferred construction of shoulder strap 44 and tuck tab 56 is a strip comprising a laminate of a flat, thin plastics film, and one or more fabric layers. Shoulder straps 44 will additionally include underlying padded portions having ends including connecting elements for connection to the upper chest and back protectors 40, 42, which here comprise hook and loop fasteners 54 connectable to mating fasteners within pockets on the respective protectors 40, 42, preferably in a manner that allows adjustment and which encloses fasteners 54 to provide protection from dirt and dust accumulation.
(39) In
(40) As a representative example of known prior art usages of fasteners for closing and securing pouches, a prior art pouch 70 is shown in
(41) In
(42) Referring also to
(43) Connected ends 84 of tuck tabs 56A and 56B are each flexibly (also meaning foldably and bendably) connected in generally parallel relation in a manner to allow substantially silently manually flexing generally about an axis A (
(44) First and second portions 92 and 94 of the second element 80 are configured such that internal surfaces 66 will frictionally engage at least one of the outer surfaces 64 of the respective tuck tabs 56A and 56B, and preferably both, and further will preferably exert compressive forces CF thereagainst in essentially a similar manner as described above in regard to connecting elements 38, for retaining the tuck tabs and connecting the first and second elements 78, 80, together.
(45) Again, the rigidity of tuck tabs 56A, 56B is sufficient to allow them to be fully inserted using a manually exerted longitudinal force F, through the slit 60 into the internal cavity 62A or 62B without significant bending so as to make insertion unduly difficult, without generating significant noise. The rigidity should also be sufficient to maintain the tuck tabs in the cavities under anticipated loading conditions, which, for the illustrated non-limiting application as a closure for a pouch, is anticipated to be less than that required for retaining an armored throat protector in place. To achieve the required holding strength, the outer fabric coverings of cavities 62A and 62B are preferably of a robust fabric such as a nylon webbing material, ballistic nylon, or the like, and should be capable of adequate tautness for exerting force CF with the tuck tab 56A or 56B received in the cavity, but not so taut as to prevent insertion of the tab. It may also be configured so as to facilitate insertion and adjustment by opening in a “fish mouth” shape so as to be enlarged in width (its narrowest dimension) by pinching, without making noise. Then, when the fabric is released its tautness will cause the slit 60 and cavity 62A or 62B to automatically flatten to exert the compressive force against the tuck tab 56A or 56B. By similar manipulations the forces holding the tuck tab 56A or 56B can be reduced to allow manually repositioning it in the cavity 62A or 62B for adjusting or removing the tuck tab 56. For rapid or emergency disconnection, a user can grasp webbing 86 and pull directly outwardly from surface 90 of cover 74, with sufficient force to orient tuck tabs 56A and 56B in the same direction to release from the cover, still relatively silently.
(46) As an additional holding and securing feature, it can be observed in
(47) Referring to
(48) As variants, the portion of outer surface 90 including slit 60 can comprise a length of webbing material as shown, sewn or otherwise attached at its opposite ends to a larger section of fabric comprising cover 74. Alternatively, slit 60 can be laser or otherwise cut through a larger section of fabric comprising the cover 74.
(49) Silent fastener 98 additionally includes a tensioner 96 as shown in
(50) As an additional note, each of the silent fasteners 72 and 98 can be connected, disconnected, and adjusted, substantially silently, by feel, and while wearing gloves.
(51) In light of all the foregoing, it should thus be apparent to those skilled in the art that there has been shown and described several embodiments of a novel modular armor supplement apparatus and system and silent fastener. However, it should also be apparent that, within the principles and scope of the invention, many changes are possible and contemplated, including in the details, materials, and arrangements of parts which have been described and illustrated to explain the nature of the invention. Thus, while the foregoing description and discussion addresses certain preferred embodiments or elements of the invention, it should further be understood that concepts of the invention, as based upon the foregoing description and discussion, may be readily incorporated into or employed in other embodiments and constructions without departing from the scope of the invention. Accordingly, the following claims are intended to protect the invention broadly as well as in the specific form shown, and all changes, modifications, variations, and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention, which is limited only by the claims which follow.