Contact-type testing device and environmental test method
10852348 ยท 2020-12-01
Assignee
Inventors
Cpc classification
International classification
Abstract
A contact-type testing device that has a heating plate capable of being heated and in which a desired test is conducted while a test object is in contact with the heating plate, the contact-type testing device including: a heating member that heats the heating plate, wherein the heating member includes: a plurality of strips of heat generation bodies; and a power feeding section that feeds electricity to the heat generation bodies, wherein the heat generation bodies are distributed in a planar manner, and a group or all of the heat generation bodies are parallel-connected, wherein a part or all of the heat generation bodies have a steep temperature/resistance characteristic, and resistance values of the heat generation bodies increase with temperature, and wherein the heating member is disposed to face the heating plate, and a gap is provided between the heating plate and the heating member.
Claims
1. A contact-type testing device comprising: a heating plate capable of being heated and in which a desired test can be conducted while a test object is in contact with the heating plate; and a heating member that heats the heating plate, wherein the heating member includes: a plurality of strips of heat generation bodies; and a power feeding section that feeds electricity to the heat generation bodies, wherein the heat generation bodies are distributed in a planar manner, said plurality of the heat generation bodies are electrically parallel-connected with the power feeding section, wherein the parallel-connected heat generation bodies have a steep temperature and resistance characteristic that represents a relationship of the resistance value to the temperature, and resistance values of the heat generation bodies increase with temperature, wherein the heating member is disposed to face the heating plate, and a space is provided between the heating plate and the heating member to thereby cause distribution of heat from the heating member to the heating plate, whereby with a test object in contact with the heating plate to overlap multiple, selected heat generating bodies that are electrically parallel-connected, an amount of heat generated by the heat generation bodies changes in response to a temperature of an overlapping test object.
2. The contact-type testing device of claim 1, wherein the heating member includes a substrate, wherein the heat generation bodies are disposed on the substrate, wherein a surface, of the substrate, facing the heating plate is covered with a first covering member, and wherein heat generation by any of the heat generation bodies induces radiation of far-infrared rays from a surface of the first covering member.
3. The contact-type testing device of claim 2, wherein the heating plate made of a material that easily absorbs far-infrared rays.
4. The contact-type testing device of claim 1, in which a desired test can be conducted while a test object that self-heats is in contact with the heating plate, wherein heat generation by the test object induces radiation of far-infrared rays from a surface of the heating plate to the heating member.
5. The contact-type testing device of claim 1, wherein the heating member includes: a substrate on which the heat generation bodies are disposed; a first covering member provided to cover a surface, of the substrate, facing the heating plate; and a second covering member provided to cover a surface, of the substrate, opposite to the heating plate, wherein a coefficient of thermal expansion of the second covering member has a value the same as or similar to a value of a coefficient of thermal expansion of the first covering member.
6. The contact-type testing device of claim 1, comprising: a heat protective plate provided on a side opposite to the heating plate with the heating member therebetween, wherein the heat protective plate reflects most of radiated far-infrared rays, and an empty air space is provided between the heat protective plate and the heating member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(18) A first embodiment of the present invention will be described below in detail.
(19) In the following description, the vertical positional relationship is described based on the normal installation position (
(20) A contact-type testing device 1 of the first embodiment of the present invention is an environmental test device which forms a desired temperature environment. The contact-type testing device 1 is preferably used especially for a temperature characteristic evaluation test for measuring temperature characteristics of a test object 2.
(21) Specifically, the contact-type testing device 1 is a hotplate and is used to subject the test object 2 to the temperature condition higher than ordinary temperature. To be more specific, the contact-type testing device 1 is used while keeping one or more of the test objects 2 in contact with the heating plate 3 and heating a heating plate 3.
(22) A feature of the contact-type testing device 1 is to have an automatic adjustment function of temperature distribution when the test object 2, which self-heats by energization, is measured.
(23) Thus, in the following description, a description will be made on the case that a test object 2 which self-heats by energization is used, and no description will be made on the case that a test object which does not self-heat is used.
(24) The contact-type testing device 1 is used being put in a known heat insulation box 4 as shown in
(25) As shown in
(26) The test object 2 is an evaluation object for an environmental test and is a semiconductor circuit board on which a small device is mounted. Specifically, as shown in
(27) The heating plate 3 is a plate-like member having an expanse in a planar manner as shown in
(28) The heating plate 3 has a placement part 7 as shown in
(29) The placement part 7 is a part on which the plural test objects 2 are placed, and in the present embodiment, the placement part 7 can mount thereon at most four test objects 2.
(30) At least a lower surface (surface facing the heating member 5) of the placement part 7 is made of a material which easily absorbs far-infrared rays.
(31) Specifically, at least the lower surface of the placement part 7 is made of a material whose absorption rate is no less than 0.3 and less than 1 at a wavelength of 5 m. At least the lower surface of the placement part 7 is preferably made of a material whose absorption rate is no less than 0.5 and less than 1 at a wavelength of 5 m. At least the lower surface of the placement part 7 is more preferably made of a material whose absorption rate is no less than 0.8 and less than 1 at a wavelength of 5 m.
(32) In the present embodiment, the entire placement part 7 is made of the same material, to be specific, a material which easily absorbs far-infrared rays.
(33) At least a lower surface of the heating plate 3 is preferably made of an aluminum plate whose surface is anodized (including black anodization), or made of blackbody paint.
(34) The average thickness of the place on the placement part 7 on which the test object 2 is placed is preferably 5 mm to 10 mm. In the present embodiment, placement part 7 has a uniform thickness of approximately 8 mm.
(35) The heating member 5 is a member which heats the heating plate 3, and as understood from
(36) As shown in
(37) The heat generation bodies 22 are distributed in a planar manner and are aligned approximately parallel to each other with predetermined intervals therebetween.
(38) Further, the ends of the heat generation bodies 22 are each connected with the power feeding sections 26 and 27, and the heat generation bodies 22 are electrically parallel-connected with the power feeding sections 26 and 27.
(39) That is, the heat generation bodies 22 and the power feeding sections 26 and 27 of the heating member 5 are distributed in a comb shape on the substrate 20. That is, the power feeding sections 26 and 27 extend in a predetermined direction, and the heat generation bodies 22 extend from the power feeding sections 26 and 27 in the direction perpendicular to the power feeding sections 26 and 27.
(40) Specifically, the power feeding sections 26 and 27 extend in the direction parallel to the two opposing sides of the substrate 20, and the heat generation bodies 22 extend in the direction parallel to the other two sides.
(41) The heat generation bodies 22 have a steep temperature/resistance characteristic and have a nature in which the resistance value increases with temperature.
(42) Specifically, the heat generation bodies 22 have a nature that the temperature coefficient is no less than 1,000 ppm/ C. and no more than 2,000 ppm/ C.
(43) To easily reflect the temperature, the heat generation bodies 22 preferably have a nature that the temperature coefficient is no less than 1,000 ppm/ C., and more preferably have a nature that the temperature coefficient is no less than 1,500 ppm/ C.
(44) In addition, to control an amount of change in resistance to be appropriate, the heat generation bodies 22 preferably have a nature that the temperature coefficient is no more than 2,000 ppm/ C. and more preferably have a nature that the temperature coefficient is no more than 1,750 ppm/ C.
(45) The heat generation bodies 22 of the present embodiment are made of silver-palladium alloy (AgPd) having a temperature coefficient of 1,000 ppm/ C.
(46) Although the method of making the heat generation bodies 22 is not specifically limited, the heat generation bodies 22 may be made by a screen printing method, for example.
(47) The interval Si between the neighboring heat generation bodies 22 and 22 shown in
(48) If the interval Si is narrower than 1 mm, the automatic adjustment function of temperature distribution may not be sufficiently exerted due to an influence of the heat generated on the neighboring heat generation body 22. If the interval Si is wider than 10 mm, the heating plate 3 may not be uniformly heated.
(49) The power feeding sections 26 and 27 are electrically connected to an external power supply to supply electric current to the heat generation bodies 22.
(50) The power feeding sections 26 and 27 are made of conductive material. However, the power feeding sections 26 and 27 may be made of the same material as the heat generation bodies 22.
(51) As shown in
(52) In other words, the one principal surface (upper surface) of the substrate 20 is covered with the first covering member 25. Further, the other principal surface (lower surface) of the substrate 20 is covered with the insulation layer 21; and on the outer side of the insulation layer 21, the heat generation bodies 22 are formed. Further, the outside of the insulation layer 21 and the heat generation bodies 22 is covered with the second covering member 23.
(53) The substrate 20 is a plate-like member forming a skeleton of the heating member 5 and is made of stainless-steel, for example.
(54) The substrate 20 has approximately the same shape as the heating plate 3, and has, in the present embodiment, an approximate quadrangular shape in the same manner as the heating plate 3.
(55) The substrate 20 has approximately the same size as the heating plate 3.
(56) The insulation layer 21 is for preventing direct contact between the substrate 20 and the heat generation bodies 22. To be specific, the insulation layer 21 is an insulation film which prevents the electric current flowing through the heat generation bodies 22 from flowing out to the substrate 20.
(57) The insulation layer 21 is not specifically limited if the insulation layer 21 has heat resistance and insulation properties, and crystallized glass or the like can be used, for example.
(58) The insulation layer 21 is formed on the entire surface of the one principal surface of the substrate 20.
(59) The first covering member 25 transfers by radiation the heat generated on the heat generation bodies 22 to the heating plate 3.
(60) At least an upper surface (the surface facing the heating plate 3) of the first covering member 25 is made of a material which easily radiates far-infrared rays.
(61) Specifically, at least the upper surface of the first covering member 25 is made of a material having an emissivity of no less than 0.4 and less than 1 at a wavelength of 5 m.
(62) To efficiently convert thermal energy into far-infrared rays, the upper surface of the first covering member 25 is preferably made of a material having an emissivity of no less than 0.6 and less than 1 at a wavelength 5 m.
(63) At least the upper surface of the first covering member 25 is preferably made of a material which easily radiates far-infrared rays.
(64) In the present embodiment, the whole of the first covering member 25 is made of a material which easily radiates far-infrared rays, and in particular, made of crystallized glass.
(65) The second covering member 23 is made of a material having a coefficient of thermal expansion the same as or similar to that of the first covering member 25.
(66) In the present embodiment, the second covering member 23 is made of the same material as the first covering member 25. That is, the second covering member 23 is also made of crystallized glass.
(67) In the present embodiment, the second covering member 23 is made of the same material as the first covering member 25; thus, the second covering member 23 easily radiates far-infrared rays.
(68) The heat protective plate 6 is a plate-like member which reflects the far-infrared rays generated on the side of the heating member 5. The heat protective plate 6 has such a size that the heat protective plate 6 covers the entire surface of the second covering member 23 of the heating member 5 as shown in
(69) The heat protective plate 6 is made of a material which reflects most of the radiated far-infrared rays. The heat protective plate 6 preferably reflects no less than 90% and no more than 100% of the radiated far-infrared rays and more preferably reflects no less than 95% and no more than 100%.
(70) Specifically, the heat protective plate 6 is preferably formed of a thin plate made of stainless-steel having a thickness of approximately 1 mm.
(71) Next, the positional relationship between the different parts of the contact-type testing device 1 will be described.
(72) The heating member 5 is located below the heating plate 3 as shown in
(73) The gap D1 (a height or a vertical distance) between the heating plate 3 and the heating member 5 is preferably no less than 0.5 mm and no more than 4.5 mm.
(74) If the gap D1 is within this range, the heat of the device under test heat generation part 31 of the test object 2 can be transferred to the heat generation bodies 22, and the heating plate 3 can be uniformly heated.
(75) To make the temperature distribution in the surface of the heating plate 3 more uniform, the gap D1 is more preferably no less than 1 mm. To more clearly reflect the heat generation site of the test object 2 on the heat generation bodies 22, the gap D1 is more preferably no more than 3 mm.
(76) The heat protective plate 6 is located below the heating member 5 as shown in
(77) An interval/empty air space D2 between the heating member 5 and the heat protective plate 6 is preferably 5 mm to 15 mm. In the present embodiment, the interval D2 is approximately 10 mm.
(78) The spaced relationship between the heating plate 3, heating member 5, and heat protective plate 6, as seen in
(79) Next, the environmental test method for conducting the environmental test of the plurality of test objects 2 by using the contact-type testing device 1 will be described along with the positional relationship between the different members.
(80) First, the plural test objects 2 are placed on the heating plate 3.
(81) At this time, the test objects 2 are placed overlappingly on the group of the plural heat generation bodies 22 parallel-connected with the power feeding sections 26 and 27 as shown in
(82) In addition, the test objects 2 are each placed to overlap different heat generation bodies 22.
(83) After that, the contact-type testing device 1 on which the test objects 2 are placed is put, into the heat insulation box 4, in a lateral posture in which the heating plate 3 is directed in the horizontal direction, and the heat generation bodies 22 is then supplied with electricity to heat.
(84) At this time, when the heat generation bodies 22 is fed electricity from the power feeding sections 26 and 27, the heat generation bodies 22 generate heat by the resistances in the heat generation bodies 22. When the heat generation bodies 22 generates heat, the heat of the heat generation bodies 22 is, above the heat generation bodies 22 (on the heating plate 3's side), conducted to the first covering member 25 through the substrate 20 and the insulation layer 21, thereby raising the temperature of the first covering member 25. When the temperature of the first covering member 25 is raised, far-infrared rays are radiated from the surface (upper surface) of the first covering member 25 toward the heating plate 3. The far-infrared rays radiated from the surface (upper surface) of the first covering member 25 are absorbed in the surface (lower surface) of the heating plate 3, thereby raising the temperature of the heating plate 3. When the temperature of the heating plate 3 is raised, the temperature of the test object 2 is raised, and the test objects 2 are put under a desired environment.
(85) In the meantime, the heat of the heat generation bodies 22 is, below the heat generation bodies 22 (on the heat protective plate 6's side), conducted to the second covering member 23, thereby raising the temperature of the second covering member 23. When the temperature of the second covering member 23 is raised, far-infrared rays are radiated from the surface (lower surface) of the second covering member 23 toward the heat protective plate 6. The far-infrared rays radiated from the surface (lower surface) of the second covering member 23 are reflected on the surface (upper surface) of the heat protective plate 6 and absorbed in the surface (lower surface) of the second covering member 23. When the far-infrared rays are absorbed in the surface (lower surface) of the second covering member 23, the temperature of the second covering member 23 is raised, and the heat is conducted through the substrate 20 and the insulation layer 21 to the first covering member 25.
(86) As described above, almost all the heat generated in the heat generation bodies 22 is transferred to the heating plate 3; thus, only a little thermal energy is lost.
(87) When the desired environment is formed, the characteristics of the test objects 2 are measured with known measurement devices.
(88) The contact-type testing device 1 of the present embodiment has the automatic adjustment function of temperature distribution, and the automatic adjustment function of temperature distribution is effective for the test object 2 which self-heats. The automatic adjustment function of temperature distribution will be described, comparing with the conventional hotplate.
(89) In the case of the conventional hotplate, as shown in
(90) As described above, in the case of the conventional hotplate, non-uniformity arises in the temperature in the surface of the test object 2 as denoted by thick line C in
(91) In addition, if the test objects 2 are placed close together on the heating plate 3, the temperature distribution of the heating plate 3 is disturbed due to the self-heating of the device under test heat generation part 31, whereby the measurement of the other test objects 2 can be affected.
(92) On the other hand, in the case of the contact-type testing device 1 of the present embodiment, in an early stage of the heat generation, in the same way as in the case of the conventional hotplate, the self-heating of the device under test heat generation part 31 of the test object 2 forms the temperature distribution having a top peak, in the surface of the test object 2, at a position corresponding to the device under test heat generation part 31 as shown in
(93) Then, the heat generation bodies 22 are affected by the increase in the temperature, the resistances in the heat generation bodies 22 get higher than in the early stage of the heat generation as shown in
(94) Then, when the amount of heat generation of the heat generation bodies 22 is further decreasing beyond a certain value (solid line A in
(95) The heat generation bodies 22 are affected by the decrease in the temperature of the part corresponding to the device under test heat generation part 31 of the test object 2 (thick line C in
(96) Then, when the amount of heat generation of the heat generation bodies 22 is further increasing beyond a certain value (solid line A of
(97) When the amount of heat generation of the heat generation bodies 22 is further increasing (solid line A in
(98) As described above, in the case of the contact-type testing device 1, the amount of heat generation of the heat generation bodies 22 repeatedly increases and decreases, and the temperature of the whole of the heating plate 3 and the test object 2 then converges to a predetermined value and becomes uniform as shown in
(99) Further, a PID control method is used to keep the temperature of the whole of the test object 2 at a desired temperature.
(100) According to the contact-type testing device 1 of the present embodiment, the heat generation bodies 22 are covered with the first covering member 25 provided thereon which easily radiates far-infrared rays, and the part of the heating plate 3 facing the first covering member 25 is made of a material which easily absorbs far-infrared rays. Thus, heat due to the far-infrared rays is transferred so smoothly by radiation that it is easy to control the temperature.
(101) According to the contact-type testing device 1 of the present embodiment, the top and bottom sides of the heating member 5 are made up of the first covering member 25 and the second covering member 23 both made of the same material; thus, the heating member 5 can be prevented from warping due to thermal expansion.
(102) According to the contact-type testing device 1 of the present embodiment, on the surface, of the heating member 5, opposite to the surface facing the heating plate 3, the second covering member 23 is formed, and the second covering member 23 is made of a material which easily radiates far-infrared rays in the same manner as the first covering member 25. Thus, amount of radiation of the far-infrared rays from the second covering member 23 may increase due to increase in temperature, and thermal energy can be lost.
(103) To address this issue, in the contact-type testing device 1 of the present embodiment, the heat protective plate 6 which easily reflects far-infrared rays is disposed to face the second covering member 23, whereby the far-infrared rays radiated from the second covering member 23 are reflected on the heat protective plate 6 and return to the second covering member 23. Thus, the loss of thermal energy due to the radiation of far-infrared rays from the second covering member 23 is reduced.
(104) In the above-described embodiment, the description is made about the case that a test is conducted, on the test object 2 which self-heats, by using the contact-type testing device 1; however, the present invention is not limited thereto, and the contact-type testing device 1 can be used for the test object 2 which does not self-heat.
(105) In the above-described embodiment, the substrate 30 having one device under test heat generation part 31 is used as the test object 2; however, the present invention is not limited thereto, and the substrate 30 having multiple device under test heat generation parts 31 may be used. If the substrate 30 has multiple device under test heat generation parts 31, the temperature distribution tends to occur in the test object 2; therefore, the present invention is greatly effective.
(106) In the above-described embodiment, all of the heat generation bodies 22 disposed in the heating member 5 are parallel-connected with the power feeding sections 26 and 27; however, the present invention is not limited thereto, and the heat generation bodies 22 corresponding to the part on which the test object 2 is placed may constitute a group, and one or more of the groups of the heat generation bodies 22 may be each parallel-connected with the power feeding sections 26 and 27.
(107) The point is that, as shown in
(108) In the above-described embodiment, all of the heat generation bodies 22 are made of a material whose temperature/resistance characteristic is so steep that the resistance values increase with temperature; however, the present invention is not limited thereto, and a part of the heat generation bodies 22 may be made of a material whose temperature/resistance characteristic is so steep that the resistance values increase with temperature.
(109) For example, as shown in
(110) In the above-described embodiment, one heating member 5 is provided for one heating plate 3; however, the present invention is not limited thereto, and as shown in
(111) Alternatively, as shown in
(112) In the above-described embodiment, the thickness of the placement part 7 of the heating plate 3 is uniform; however, the present invention is not limited thereto, and the thickness may be partially different. For example, as shown in
(113) In the above-described embodiment, the contact-type testing device 1 is used in the heat insulation box 4; however, the present invention is not limited thereto, and the contact-type testing device 1 may be used in combination with a constant temperature and humidity device, or the contact-type testing device 1 may be used alone.
(114) In the above-described embodiment, the device in which a plurality of test objects 2 can be placed on the heating plate 3 is described; however, the present invention is not limited thereto, and the present invention may include a device in which only one test object 2 can be placed on the heating plate 3.
(115) In the above-described embodiment, the heat generation bodies 22 are distributed in a comb shape with respect to the power feeding sections 26 and 27; however, the present invention is not limited thereto, and there is no limitation on the shape in which the heat generation bodies 22 are distributed. For example, the heat generation bodies 22 may be distributed in a spiral.
(116) In the above-described embodiment, the heat generation bodies 22 are connected with the power feeding sections 26 and 27 which extend in a band shape; however, the present invention is not limited thereto, and as shown in
(117) In the above-described embodiment, a PID control method is used to control the temperature of the whole of the test object 2 to be at a desired temperature; however, the present invention is not limited thereto. For example, an on-off control method may be used to control.
(118) In the above-described embodiment, far-infrared rays are used to heat the heating plate 3; however, the present invention is not limited thereto, and other electromagnetic waves may be used to heat.
(119) In the above-described embodiment, regarding a positional relationship, the heating plate 3 is disposed above the heating member 5, and the test objects 2 are placed on the upper surface of the heating plate 3; however, the present invention is not limited thereto, and the structure may be turned upside down. In this case, the test objects 2 are fixed to the heating plate 3 with a not-shown fixing unit.
(120) In the above-described embodiment, the contact-type testing device 1 is installed, in the heat insulation box 4, in a lateral posture in which the heating plate 3 is along the horizontal direction; however, the present invention is not limited thereto, and as shown in
(121) In the above-described embodiment, the heating member 5 is disposed on the side, of the heating plate 3, opposite to the surface in contact with the test object 2; however, the present invention is not limited thereto, and the heating member 5 may be disposed on the upper side (test object 2's side) of the heating plate 3.
(122) In the above-described embodiment, the heat generation bodies 22 are formed on the lower surface side (the side facing the heat protective plate 6) of the substrate 20; however, the present invention is not limited thereto, and the heat generation bodies 22 may be formed on the upper surface side (the side facing the heating plate 3) of the substrate 20. In this case, it is preferable that through-holes or the like are provided to connect the heat generation bodies 22 and the power feeding sections 26 and 27 on the lower surface side of the substrate 20.
(123) In the above-described embodiment, a set of the heating plate 3, the heating member 5, and the heat protective plate 6 are disposed in the heat insulation box 4; however, the present invention is not limited thereto, and they may be arranged in multiple stages and rows regardless of whether they are laterally placed or vertically placed. In other words, a plurality sets of the heating plates 3, the heating members 5, and the heat protective plates 6 may be installed in the heat insulation box 4.