Preaction sprinkler valve assemblies, related dry sprinkler devices, and compressive activation mechanism
10850144 ยท 2020-12-01
Assignee
Inventors
- Stephen J. Meyer (Chester Springs, PA, US)
- Thomas Edwin ARCHIBALD (Midland, MI, US)
- Kevin Desmond Maughan (North Kingstown, RI, US)
- Yoram Ringer (Providence, RI, US)
- John DESROSIER (Plymouth, MA, US)
Cpc classification
A62C37/42
HUMAN NECESSITIES
International classification
Abstract
A thermal trigger assembly for remote mechanical actuation of another fire protection system component includes an activation component with a distal base, a distal movable member, a proximal base, a proximal movable member, and a bias member biasing the proximal movable member from a preactivation position to an activated position located proximally of the preactivation position. A thermally responsive element is retained by the distal base, loses structural integrity under occurrence of a predetermined thermodynamic condition, and thereby allows the distal movable member to move from a preactivation position to an activated position with respect to the distal base. A flexible connector connects the proximal movable member to the distal movable member. Upon the loss of structural integrity by the thermally responsive element, a biasing force from the bias member causes a movement of the proximal movable member from the preactivation position to the activated position.
Claims
1. A thermal trigger assembly configured for remote mechanical actuation of a fire protection system component, the thermal trigger assembly comprising: an activation component including a proximal base having a proximal end and a distal end with respect to the fire protection system component, a proximal movable member, the proximal movable member being movable with respect to the proximal base, a distal base, the distal base being located farther from the fire protection system component than the proximal base, a distal movable member, a bias member located with respect to the proximal base to bias the proximal movable member from a preactivation position to an activated position with respect to the proximal base, the activated position being located upstream with respect to the preactivation position, a thermally responsive element retained by the distal base until a predetermined thermodynamic condition occurs, the thermally responsive element being configured to lose structural integrity under the predetermined thermodynamic condition and thereby allow the distal movable member to move from the preactivation position to the activated position with respect to the distal base, and a flexible connector having a proximal end and a distal end, the proximal end connected to the proximal movable member and the distal end connected to the distal movable member, such that the thermally responsive element retains the distal movable member in the preactivation position with respect to the distal base and also retains the proximal movable member in the preactivation position with respect to the proximal base, and such that upon the loss of structural integrity by the thermally responsive element, a biasing force from the bias member causes a movement of the proximal movable member from the preactivation position of the proximal movable member to the activated position of the proximal movable member.
2. The thermal trigger assembly of claim 1, wherein the flexible connector comprises: a flexible hollow outer cable housing with a proximal housing end configured to be stationarily connected with respect to the proximal base and a distal housing end configured to be stationarily connected with respect to the distal base, and a flexible inner member located inside the flexible hollow outer cable housing for movement within the flexible outer cable housing and having a proximal inner member end and a distal inner member end, the proximal inner member end being stationarily connected with the proximal movable member and the distal inner member end being stationarily connected with the distal movable member.
3. The thermal trigger assembly of claim 2, wherein the fire protection component is a valve having a body, an open state, a closed state, an annular seal, a shaft configured to support the annular seal in the closed state, and a support assembly configured to support the shaft in the closed state, the support assembly comprising a lever supporting the shaft, wherein the proximal movable member is operatively connected to the support assembly such that movement of the proximal movable member acts on the support assembly such that the lever moves and the valve changes from the closed state to the open state.
4. The thermal trigger assembly of claim 3, wherein the proximal movable member causes the movement of the lever by releasing a latch from the lever.
5. The thermal trigger assembly of claim 3, wherein the proximal movable member causes the movement of the lever by transmitting a compressive force upon a component other than the latch.
6. The thermal trigger assembly of claim 3, wherein the support assembly further comprises a screw oriented substantially collinear with the shaft, the screw acting upon the support assembly and the shaft, the screw applying a force to the annular seal to maintain the valve in the closed state.
7. The thermal trigger assembly of claim 3, wherein the body of the valve has an inlet and an outlet and a fluid passageway connecting the inlet with the outlet, and the combination further comprises at least one water distribution device fluidly coupled with the outlet.
8. The thermal trigger assembly of claim 7, wherein a pipe connects the at least one water distribution device to the outlet.
9. The thermal trigger assembly of claim 8, wherein the inlet is fluidly connected to a water supply line.
10. The thermal trigger assembly of claim 1, wherein the fire protection component is a valve having a body, an open state, a closed state, an annular seal, a shaft configured to support the annular seal in the closed state, and a support assembly configured to support the shaft in the closed state, the support assembly comprising a lever supporting the shaft, wherein the lever is retained in a sealing position by a frangible support engaged with the lever until a movement of the proximal movable member causes a collapse of the frangible support.
11. The thermal trigger assembly of claim 10, wherein the flexible connector comprises: a flexible hollow outer cable housing with a proximal housing end configured to be stationarily connected with respect to the proximal base and a distal housing end configured to be stationarily connected with respect to the distal base, and a flexible inner member located inside the flexible hollow outer cable housing for movement within the flexible outer cable housing and having a proximal inner member end and a distal inner member end, the proximal inner member end being stationarily connected with the proximal movable member and the distal inner member end being stationarily connected with the distal movable member, and wherein the proximal inner member end causes the collapse by transmitting a force to the frangible support.
12. The thermal trigger assembly of claim 11, wherein the force causing the collapse of the frangible element is a compressive force exerted by the proximal movable member.
13. The thermal trigger assembly of claim 10, wherein the support assembly further comprises a screw oriented substantially collinear with the shaft, the screw acting upon the support assembly and the shaft, the screw applying a force to the annular seal to maintain the valve in the closed state.
14. The thermal trigger assembly of claim 6, wherein the body of the valve has an inlet and an outlet and a fluid passageway connecting the inlet with the outlet, and the combination further comprises at least one water distribution device fluidly coupled with the outlet.
15. The thermal trigger assembly of claim 14, wherein a pipe connects the at least one water distribution device to the outlet.
16. The thermal trigger assembly of claim 15, wherein the inlet is fluidly connected to a water supply line.
17. The thermal trigger assembly of claim 1, wherein the proximal movable member in the activated position is sealingly engaged with the proximal base, and the proximal movable member comprises a weep hole passage permitting fluid communication between a proximal portion of the body of the proximal base with respect to the proximal movable member and a distal portion of the body of the proximal base with respect to the proximal movable member.
18. The thermal trigger assembly of claim 1, wherein the distal base comprises: a body with a proximal end, a distal end, and an extension extending distally from the distal end, the extension supporting the thermally responsive element, a fulcrum supported by the body, a platform engaged with the fulcrum, the distal movable member, and the thermally responsive element such the distal movable member and the thermally responsive element restrain the platform on the fulcrum, and upon the loss of structural integrity of the thermally responsive element, the platform pivots about the fulcrum, allowing the distal movable member to move to the activated position with respect to the distal base.
19. The thermal trigger assembly of claim 18, wherein the distal movable member comprises a pull attached to the flexible connector, and the platform has a notch for engaging the pull.
20. A dry sprinkler device comprising: a fire protection system component configured to be actuated by a mechanical movement; an activation component including a proximal base having a proximal end and a distal end with respect to the fire protection system component, a proximal movable member, the proximal movable member being movable with respect to the proximal base, a distal base, the distal base being located farther from the fire protection system component than the proximal base, a distal movable member, a bias member located with respect to the proximal base to bias the proximal movable member from a preactivation position to an activated position with respect to the proximal base, the activated position being located toward a proximal direction with respect to the preactivation position, the proximal direction being oriented from the distal base toward the proximal base, a thermally responsive element retained by the distal base until a predetermined thermodynamic condition occurs, the thermally responsive element being configured to lose structural integrity under the predetermined thermodynamic condition and thereby allow the distal movable member to move from the preactivation position to the activated position with respect to the distal base, and a flexible connector having a proximal end and a distal end, the proximal end connected to the proximal movable member and the distal end connected to the distal movable member, such that the thermally responsive element retains the distal movable member in the preactivation position with respect to the distal base and also retains the proximal movable member in the preactivation position with respect to the proximal base, and such that upon the loss of structural integrity by the thermally responsive element, a biasing force from the bias member causes a movement of the proximal movable member from the preactivation position of the proximal movable member to the activated position of the proximal movable member, wherein the fire protection component is a valve having a body, an open state, a closed state, an annular seal, a shaft configured to support the annular seal in the closed state, and a support assembly configured to support the shaft in the closed state, the support assembly comprising a lever supporting the shaft, wherein the proximal movable member is operatively connected to the support assembly such that movement of the proximal movable member acts on the support assembly to move the lever such that the valve changes from the closed state to the open state.
21. The dry sprinkler assembly of claim 20, wherein the support assembly further comprises a screw oriented substantially collinear with the shaft, the screw acting upon the support assembly and the shaft, the screw applying a force to the annular seal to maintain the valve in the closed state.
22. The dry sprinkler assembly of claim 20, wherein the body of the valve has an inlet and an outlet and a fluid passageway connecting the inlet with the outlet, and the combination further comprises at least one water distribution device fluidly coupled with the outlet.
23. The dry sprinkler assembly of claim 22, wherein a pipe connects the at least one water distribution device to the outlet.
24. The dry sprinkler assembly of claim 23, wherein the inlet is fluidly connected to a water supply line.
25. A dry sprinkler device comprising: a fire protection system component configured to be actuated by a mechanical movement; an activation component including a proximal base having a proximal end and a distal end with respect to the fire protection system component, a proximal movable member, the proximal movable member being movable with respect to the proximal base, a distal base, the distal base being located farther from the fire protection system component than the proximal base, a distal movable member, a bias member located with respect to the proximal base to bias the proximal movable member from a preactivation position to an activated position with respect to the proximal base, the activated position being located toward a proximal direction with respect to the preactivation position, the proximal direction being oriented from the distal base toward the proximal base, a thermally responsive element retained by the distal base until a predetermined thermodynamic condition occurs, the thermally responsive element being configured to lose structural integrity under the predetermined thermodynamic condition and thereby allow the distal movable member to move from the preactivation position to the activated position with respect to the distal base, and a flexible connector having a proximal end and a distal end, the proximal end connected to the proximal movable member and the distal end connected to the distal movable member, such that the thermally responsive element retains the distal movable member in the preactivation position with respect to the distal base and also retains the proximal movable member in the preactivation position with respect to the proximal base, and such that upon the loss of structural integrity by the thermally responsive element, a biasing force from the bias member causes a movement of the proximal movable member from the preactivation position of the proximal movable member to the activated position of the proximal movable member, wherein the fire protection system component is a valve having a body with an inlet, at least one outlet, and a fluid passageway between the inlet and each outlet, wherein the dry sprinkler device further comprises: a conduit in fluid communication with one of the at least one outlet of the valve, and a water distribution device in fluid communication with the conduit, the water distribution device comprising an inlet and an outlet connected by a passage, the passage being sealed by a sealing member retained in a sealing position by a second thermally responsive element, the second thermally responsive element configured to lose structural integrity under the predetermined thermodynamic condition and thereby allow a fluid to flow between the inlet and the outlet of the water distribution device.
26. The dry sprinkler device of claim 25, further comprising a weep hole passage located in the proximal direction with respect to the sealing member of the water distribution device, the weep hole passage being in fluid communication with the conduit and an outer surface of the dry sprinkler device.
27. The dry sprinkler device of claim 25, further comprising: a bracket having an outer surface and being attached to the conduit; and a weep hole passage passing through at least a portion of the bracket, the weep hole passage being in fluid communication with the conduit and with the outer surface of the bracket.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing summary, as well as the following detailed description of preferred embodiments of the invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there are shown in the drawings embodiments which are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown. In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
(13) Certain terminology is used in the following description for convenience only and is not limiting. The words lower, bottom, upper, top, front, back, and rear designate directions in the drawings to which reference is made. The words inwardly and outwardly refer to directions toward and away from, respectively, the geometric center of the component being discussed, and designated parts thereof, in accordance with the present disclosure. Proximal and distal refer to directions generally toward and away from, respectively, the fire protection system component being triggered by the thermal trigger assembly, unless the context indicates otherwise. Unless specifically set forth herein, the terms a, an, and the are not limited to one element, but instead should be read as meaning at least one. The terminology includes the words noted above, derivatives thereof, and words of similar import.
(14) As shown in
(15) In another preferred embodiment, as shown in
(16) The activated position is located proximally of the preactivation position, so that a movement of the proximal movable member 70 from the preactivation position to the activated position with respect to the proximal base 60 is a movement generally proximally that is, toward the other fire protection component, the valve 20 (upwardly when viewing
(17) The thermal trigger assembly also comprises a distal base 90, a distal movable member in the form of a pull 100, and a thermally responsive element 110, which in a some embodiments is an alcohol-filled glass bulb, is retained by the distal base 90 until a predetermined thermodynamic condition occurs or is reached. Alternatively, in certain embodiments the distal movable member could take the form of an end portion of the flexible connector 120.
(18) The thermally responsive element 110 is configured to lose structural integrity under the predetermined thermodynamic condition and thereby allow the distal movable member 100 to move from a preactivation position to an activated position located generally proximally (that is, toward the valve 20) with respect to the distal base 90. Referring to
(19) Referring again to
(20) The flexible connector 120 includes a flexible hollow outer cable housing 126 with a proximal housing end 128 configured to be stationarily connected with respect to the proximal base 60 and a distal housing end 130 configured to be stationarily connected with respect to the distal base 90. The flexible outer cable housing 126 may include at least one joint 126a joining two or more portions thereof. The flexible connector 120 also includes a flexible inner member 132 located inside the flexible hollow outer cable housing 126 for movement within the flexible outer cable housing 126 and having a proximal inner member end 134 (
(21) Referring now to
(22) Upon the loss of structural integrity of the thermally responsive element 110 (due to the occurrence of a thermodynamic condition), the platform 150 pivots about the fulcrum 97 as a result of force from the bias member (the coil spring 80) transmitted by the flexible connector 120, allowing the distal movable member 100 to move to the activated position with respect to the distal base 90. In a preferred embodiment, as shown in
(23) In an exemplary embodiment, as shown in
(24) Referring to
(25) Alternatively, referring to
(26) In the embodiment of
(27) Referring to
(28) In an alternative embodiment, shown in
(29) In another alternative embodiment (not shown), the flexible inner member may be run, with or without a flexible outer cable housing, through the conduit 280 rather than outside the conduit as shown in
(30) Referring again to
(31) Referring to
(32) In embodiments of the present invention, movement of the proximal movable member 70 is caused by the bias member (the coil spring 80), which is located at the proximal end 122 of the flexible connector 120, near the valve 20 or another fire system component 16. This may result in more reliable operation than a configuration in which a bias member is located at the distal end 124 of the flexible connector 120 and must overcome any deformation of the flexible connector 120 in order to generate sufficient movement to actuate the valve 20 or other fire system component 16.
(33) The ability to displace the activation component from the sprinkler head or other device being controlled permits the advantageous location of the activation component at an optimal location for fire identification and response, and permits placement of the connected sprinkler(s) at optimal location(s) for water distribution and/or coverage.
(34) Another possible use of the devices of the present invention is the provision of fire protection in attics of wood construction and other combustible concealed areas without or with obstructions.
(35) Many embodiments of the invention offer a number of possible sprinkler options that were heretofore not available or unlikely to pass fire tests for attic use. The activation component of the present inventive system can be located at the peak of a roof, or wherever is optimum for the detection of heat from a fire most quickly for most rapid activation, while the sprinkler head(s) connected with the activation component through a valve component can be located wherever provides the best protection or installationat the peak, away from the peak and/or away from the pitchto obtain optimum water distribution and/or to be located closer to any potential source of fire.
(36) Certain embodiments of the present invention enable the installation of any and all types of conventional sprinkler heads (pendent and sidewall, as well as upright and standard spray) in such locations, albeit in an open configuration without a plug or thermally responsive element. The provision of the present invention further enables the development of other new concept spray distribution methods and sprinkler heads suitable for such application(s). Moreover, conventional automatic sprinkler heads are installable according to their maximum listed coverage areas (or at least greater than one-hundred and thirty square feet if their normal, listed coverage area exceeds one-hundred and thirty square feet) and without hydraulic demand penalties currently imposed on conventional automatic sprinklers used in attics and other combustible concealed installations. Open sprinkler heads connected to a valve component of the present invention are also able to be pitched from the vertical to enhance their throw patterns, if necessary or desirable. Some embodiments of the invention also provide the opportunity to use less water than now required since embodiments of the invention provide optimum placement of the activation component for activation, as well as optimum placement of the spray sprinklers for fire protection because the functions are separated rather than being provided by a single device in the manner of a standard sprinkler.
(37) These advantages are available in sprinkler systems installed in yet other problem areas. So, certain embodiments of the present invention enable the installation of a dry attic sprinkler system while employing conventional automatic sprinkler heads that are open. The valve component can be located in a heated or other non-water-sensitive area spaced away from a cold or water-sensitive area where the activation component and heads can be located. Alternatively, water can be provided to a preaction valve assembly of the invention located in a cold or water sensitive area by the provision of a dry valve located upstream in a heated or non-water-sensitive area where the distance between the heated or non-water-sensitive area and the activation component is greater than the length of the flexible connector of the preaction valve assembly.
(38) Finally, the provision of sprinkler heads fed by a valve component of the present invention permits the optimum location of the heads to attack a fire with a discharge of water sufficiently quickly and sufficiently close to the fire source to enable the passage of laboratory fire tests with delivered water densities of less than 0.1 gallons per minute per square foot of coverage area.
(39) Another application is the fire protection of a truck loading dock that is under freezing conditions. Certain embodiments of the thermal trigger assembly of the present invention can replace a very expensive and complicated dry sprinkler system by allowing the use of existing approved open conventional sprinklers installed in the freezing area and installing the valve component in a heated area. This concept allows the reduction of ordinary hazard water densities to be lowered to light hazard requirements (over 50% less water) because of the speed and strategic positioning allowed by embodiments of the invention.
(40) Being able to install any conventional automatic sprinkler head into a dry sprinkler device is itself a significant advantage. In addition to specific lengths, installers of conventional dry sprinkler systems have to specify other characteristics to order conventional dry sprinklers, including orientation (sidewall, upright or pendent and, if pendent, exposed, recessed or hidden), operating temperature, orifice size, finish and/or color. There are literally hundreds if not thousands of different conventional automatic sprinkler heads available from a variety of manufacturers that can be used, off the shelf, with valve components of the present invention to satisfy the thousands of potential combinations of these characteristics. Since only the valve components of the dry sprinkler devices of the present invention need approval from the recognized testing laboratories, it will be possible to install virtually any conventional automatic sprinkler head (open or plugged) with a valve component of the present invention, without limitation, to provide a dry system.
(41) While there are literally hundreds if not thousands of possible different characteristic combinations for fire sprinklers, and many manufacturers willing to commercially supply those combinations in automatic sprinkler heads, they will only supply no more than about one-tenth of those characteristic combinations in dry sprinklers because each dry sprinkler must be tested independently by the approving labs as to operation, corrosion, and other performance characteristics. With each dry sprinkler costing more than $10,000 to be tested for approval by one of the recognized testing laboratories, manufacturers limit the varieties of dry sprinklers available because the market is not so big as to justify those approval expenses for the full range of available wet system sprinkler heads. Once approved, the preaction valve with thermal trigger assemblies of the present invention instantly allows virtually every laboratory-approved conventional automatic sprinkler head of every manufacture to be installed as a dry sprinkler device. This gives sprinkler system designers, building owners, and installers a virtually unlimited choice of sprinkler heads to use that will also save installation costs.
(42) Since the valve components of the present invention can be mechanically tripped, they can be further be configured or accessorized to be separately remotely tripped, automatically or on demand.
(43) Thermal trigger assemblies of the present invention can be configured to automatically trip at a temperature below, above, or equal to the rated temperature of the connected automatic (i.e. plugged) sprinkler head(s) by selection of the operating temperature of the thermally responsive element of the activation component to be lower or higher compared to that of the plugged sprinkler head. Thus, it is possible to preload a sprinkler head with water prior to activation, if desired, or delay loading of the sprinkler head until after it has opened.
(44) When used to provide a two-step activation, thermal trigger assemblies of the present invention also give superior protection against vandalism or accidental damage, false trips or faulty sprinklers, and water damagea major concern of both insurance companies and building owners. If a sprinkler is damaged prior to normal activationfor example, a bulb or other thermally responsive element breaks or is accidentally broken, or is defective (i.e. permits a leak)no water will be released since the independent activation component of the present invention would not be triggered by damage to the sprinkler. Not only does this prevent water damage from unintended activation, it allows immediate field repair without removing the system from protective service and without having to wait for a factory manufactured replacement assembly. The system can be fully repaired, in the field, like a conventional wet system. (Maintaining an active system during head repairs has been notoriously very expensive, with sophisticated equipment required.)
(45) If the thermal trigger assembly of a system with automatic (i.e. plugged) sprinkler heads is configured to open the valve component before sprinkler activation, fire protection is improved because there is no air to escape before the water flows from the sprinkler heads. The valve component prefills the sprinkler heads before conditions reach the activation temperature of the sprinkler heads.
(46) A preaction valve with thermal trigger assembly of the present invention potentially allows plastic piping to be used as drops in areas that would have normally required dry sprinklers, provided that the valve component can be located in an area protected from and/or otherwise not subjected to freezing temperatures. This represents a tremendous savings in installation time and costs, particularly in those residential and light hazard systems otherwise amenable to plastic pipe installation throughout. The assemblies can be configured by selection of the thermally responsive elements to operate at a temperature above that at which the thermally responsive elements used in any automatic (i.e. plugged) sprinklers activate to assure there is no water inside the drop or pressurization of the drop until the thermally responsive elements of both the activation component and the sprinkler have reached their respective activation temperatures.
(47) If the activation component 12 trips from breakage of the responsive element 110 or its equivalent, but the automatic (i.e. plugged) sprinkler 180 does not activate, the exposed portion of the activation componentfor example, the distal base 90will provide a visual indication below the ceiling that the activation component has tripped and that water is in a potentially freezing area, in addition to the indication provided by leakage through one or more weephole passages 72, 296, as described above. If the sprinkler leaks, dripping of water will provide a secondary indication of caution that the drop pipe is full of water and should be serviced.
(48) In addition to providing a very economical alternative to compressed gas and antifreeze dry sprinklers, thermal trigger assemblies of the present invention can further present the possibility of economical dry residential sprinkler systems, with two-stage operation providing added security from damage for the property owner.
(49) It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this disclosure is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present disclosure as defined by the appended claims.