Solar thermal collector
10855221 ยท 2020-12-01
Assignee
Inventors
Cpc classification
Y02B10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E04D2001/3455
FIXED CONSTRUCTIONS
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S2025/6007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02S40/425
ELECTRICITY
F24S10/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E04D1/2916
FIXED CONSTRUCTIONS
E04D2001/3447
FIXED CONSTRUCTIONS
H02S40/44
ELECTRICITY
F24S20/67
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2025/601
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04D2001/3423
FIXED CONSTRUCTIONS
F24S10/501
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F24S20/67
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04D12/00
FIXED CONSTRUCTIONS
E04D1/00
FIXED CONSTRUCTIONS
F24S10/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02S40/44
ELECTRICITY
Abstract
There is provided a cladding member (13) formed of a supporting body portion (67) having mounts (54) and a head portion (12), and an absorber surface portion (70) having a peripheral boundary wall (71) defining a recess into which a solar cell array (removed in this view for clarity) is bonded. The supporting (67) and absorber surface (70) body portions are pressure moulded from polyvinyl ester/glassfibre (30%)/fire retardant (40%)/pigment sheet moulding compound. Complementary bonding portions (72) form a glue line in assembly and have complementary water passages (73) defined therebetween. The bonding portions (72) contrive a generally sinusoidal glue space (74) that is longer that the transverse sectional dimension of the boding portions (72), cooperating with the adhesive system to resist water pressure in the passages (73).
Claims
1. A solar thermal collector of the type including a collector body having an absorber surface adapted to be exposed to sunlight and be heated thereby and a having a liquid flow passage there though adjacent said absorber surface, characterized in that said collector body is formed of body portions of material selected from polymer and polymer composite and adhesively bonded together at two or more sets of complementary bonding surface portions with spaces between said sets, a substantially continuous said liquid flow passage being defined in adjacent surfaces of said body portions in said spaces, said liquid flow passages being of a flattened cross section, whereby the transverse cross section of the flow passage has a dimension parallel to the absorber surface greater than the dimension perpendicular to the absorber surface passage in a ratio of not less than 3:1 parallel dimension:perpendicular dimension, said bonding surface portions having complementary surface profiles selected to provide a bond section across said bonding portion which is longer than the width of said bonding surface portion.
2. A solar thermal collector according to claim 1, wherein the collector body is formed of two complementary said body portions.
3. A solar thermal collector according to claim 1, wherein the body portions comprise a supporting body portion adapted to be mounted on a structure and an absorber surface body portion.
4. A solar thermal collector according to claim 1, wherein the liquid flow passage comprises a continuous sigmoidal flow passage extending from an inlet assembly to an outlet assembly, said inlet and outlet assemblies being adapted to connect the liquid flow passage to a coolant circuit.
5. A solar thermal collector according to claim 1, wherein the passage cross section is formed in part in each of the body portions.
6. A solar thermal collector according to claim 1, wherein the polymer body portions are pressure formed from sheet moulding compound selected from vinyl ester, polyester, epoxy, and phenolic composite.
7. A solar thermal collector according to claim 6, wherein the moulding compound is a vinyl ester composite including fibreglass.
8. A solar thermal collector according to claim 7, wherein the moulding compound further includes one or more of fillers, flame retardants, pigments and shrinkage control additives.
9. A solar thermal collector according to claim 1, wherein the surface profile of the bonding portion comprises a plurality of parallel ridges and grooves adapted to form a labyrinth in which a bonding material acts to join the parts.
10. A solar thermal collector according to claim 9, wherein the surface profile includes contact points between the body portions selected to maintain optimum bond thickness for the bonding material.
11. A solar thermal collector according to claim 9, wherein the parallel ridges and grooves are oriented substantially parallel to the flow direction in the passages.
12. A solar thermal collector according to claim 9, wherein the substantially parallel ridges and grooves form a polysinusoidal section.
13. A solar thermal collector according to claim 1, wherein the bonding material is an adhesive system selected from solvent free epoxy, polyurethane, acrylic and silicone systems.
14. A solar thermal collector according to claim 13, wherein the adhesive system comprises two-pack methacrylate adhesive.
15. A solar thermal collector according to claim 1, wherein the inlet and outlet assemblies comprise inlet and outlet fittings located in respective complementary inlet and outlet mounting portions formed at a part line between said body portions, said inlet and outlet fittings being bonded in their respective mounting portions as the body portions are bonded together.
16. A solar thermal collector according to claim 15, wherein the inlet and outlet assemblies are configured with quick fit and release pipe connections.
17. A solar thermal collector according to claim 1, wherein the absorber surface has bonded thereto one or more solar PV elements.
18. A solar thermal collector according to claim 1 and including: respective head and foot portions integrally formed at opposed edges of the collector body, the foot portion cooperating in substantially weatherproof overlap with the head portion of one or more other collector bodies installed on a structure, said head and foot portions being interconnected by respective one of opposed, complementary side edges of said collector body and forming therewith a cladding body, said complementary side edges providing substantially weatherproof interengagement between said cladding body and an adjacent said cladding body secured to said battens, one said side edge of said body overlapping a said side edge of said adjacent body and selected to finish said adjacent bodies to a substantially flush surface in use on said structure; mounting means on an underside of said cladding body and adapted to secure said cladding body to battens on said structure; and inlet and outlet fluid connectors bonded between said body portions and fluid-connecting said passage into an external heat exchange fluid circuit.
19. A solar thermal collector according to claim 18, wherein the head and foot portions and side edge portions are formed of polymer composite.
20. A solar thermal collector according to claim 19, wherein the head and foot portions and the side edge portions are integral with one of the collector body portions.
21. A solar thermal collector according to claim 18, wherein the substantially weatherproof overlap of the respective head and tail portions is supplemented by labyrinth elements provided on one or both of the portions.
22. A solar thermal collector according to claim 19, wherein the complementary side edges comprise interengaging ridges and grooves to form a labyrinth seal.
23. A solar thermal collector according to claim 18, wherein the complementary side edges include in assembly a resilient sealing strip.
24. A solar thermal collector according to claim 18, wherein one or both of the head and foot portions includes a hollow space in which one or both of the inlet and outlet connectors are led.
25. A solar thermal collector according to claim 24, wherein hollow space is in a said head portion which is open to the underside or inside of the structure, whereby the inlet and outlet connectors may be accessed after the cladding is installed.
26. A solar thermal collector according to claim 18, wherein the mounting means comprises substantially L-shaped members associated with the foot portion and adapted in use to pass under the batten, trapping the head portion of the next adjacent cladding body resting on the batten.
27. A solar thermal collector according to claim 26, wherein the batten comprises an elongate roll formed metal or polymer composite section having a pair of upper bearing surfaces and a pair of lower bearing surfaces, each pair of bearing surfaces being formed by a peripheral flange and the floor of a channel.
28. A solar thermal collector according to claim 27, wherein the one or both of the upper bearing surfaces is provided with dimples or perforations to resist foot slip.
29. A solar thermal collector according to claim 27, wherein the upper surface of one or more of the lower bearing portions is provided with a screw location groove or dimple to permit the battens to be screwed to the rafters or studs.
30. A solar thermal collector according to claim 27, wherein the batten is stiffened by dimpling side edges of floor of the rolled section.
31. A solar thermal collector according to claim 26, wherein the L-shaped members comprise batten engagement portion or portions integrally formed with or secured to the underside of the cladding body in the region of the foot portion, and adapted in use engage the batten with the bar of the L-shape under the peripheral flange, whereby the foot portion traps the head portion of the next adjacent cladding body against the upper surfaces of the batten.
32. A solar thermal collector according to claim 18, wherein the absorber surface has bonded thereto one or more solar PV elements.
33. A solar thermal collector according to claim 32, wherein the absorber surface is recessed into its body portion to seat a solar array comprising at least a protective glass outer layer, an array of solar cells and conductive collectors, an insulative film backing and connection means providing termination for said collectors.
34. A solar thermal collector according to claim 24, wherein the upper surface of the cladding body adjacent the head portion is relieved to receive one or both of an encapsulated lead out and diode pack and allow the lead out to pass into the space inside the head space.
35. A solar thermal collector according to claim 4, wherein the coolant circuit includes adjacent solar thermal collectors.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The invention will now be described in more detail according to a preferred but non-limiting embodiment and with reference to the accompanying illustrations wherein:
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DESCRIPTION OF THE EMBODIMENT
(42) In
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(44) In the embodiment of
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(46) In this embodiment, solar thermal/PV cladding members may be fitted with diode/terminal equipment located at diode mounting portion 43.
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(48) A side overlap portion 47 is complementary to a side underlap portion 50 to provide for weather resistant, side by side installation of adjacent cladding members (13 or 15). The detail of these portions are describe in detail hereinafter. Upper stiffening webs 51 have a dual function of form stiffening the head portion 12 and providing multiple bearing edges to support the tail portion of the next adjacent cladding member (13 or 15).
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(50) Integral batten engagement portion mounts 54 are formed on the underside of the member 13. In the illustrated embodiment, there are two mounts 54. In some installations only the mount 54 adjacent the tail lap portion 16 need be used, or the member 13 may be moulded with a single mount 54. In, for example, high wind loading and/or some wall cladding installations, both mounts 54 may be fitted with batten engagement portions. In
(51) Lower stiffening webs 55 have a lower edge portion 56 adapted to bear on the bearing portion 24 of the batten 10.
(52) The side overlap portion 47 and the side underlap portion 50 are each provided with complementary ridges 57 to aid in weatherproofing.
(53) The batten engagement portions 14 are detailed in
(54) The use of two batten engagement portion mounts 54 necessarily requires the use of batten engagement portions 14 of differing depth, since the batten engagement portion 14 at the tail lap portion 16 must be deeper than the batten engagement portion 14 at an intermediate location to accommodate entrapment of the head portion 12. Accordingly, to avoid errors in installation of the respective batten engagement portions 14, there may be provided discrete key slots 64 corresponding to discrete key lugs 65 formed at the respective batten engagement portion mount 54. These prevent the batten engagement portions 14 being mounted on the wrong batten engagement portion mount 54 as well as preventing the batten engagement portions 14 being mounted backwards on the batten engagement portion mount 54. The L-section is braced by a plurality in integral bracing webs 66. It can be seen that the batten engagement portion of
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(56) The supporting body portion 67 and absorber surface body portion 70 are each moulded in polymer composite. In this example, a thermosetting SMC comprising polyvinyl ester matrix with about 30% E-glass fibre reinforcing of 25 mm strand length, about 40% aluminium trihydrate fire retardant filler material and carbon black pigment, is pressure moulded with heating to cure.
(57) The respective mouldings have complementary bonding portions 72 forming a glue line in assembly. Between the bonding portions 72 the mouldings have complementary water passage portions formed which, in assembly for a water passage 73.
(58) As seen in more detail in
(59) The bonding portions 72 contrive a glue space 74 that is longer that the transverse sectional dimension of the boding portions 72 by being formed of a plurality of complementary ridges 80 and grooves 81. In
(60) The bonding process involves surface preparation of the bonding portions 72 by way of sanding to remove surface contaminants and roughen the surface to allow better keying of the adhesive into the material. Precision is maintained by using a CNC machine and adhesive dispensing machine to control the positioning of and exact quantity of two-pack methacrylate adhesive applied to the parts. The components are brought together and a force applied to hold the parts together under pressure during the cure time of the adhesive.
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(63) The head portion 12 and the tail lap portion 16 are braced by closer spacing of the webs 84 in those regions. The webs 84 are configured in the head space to form lower edge portions 56 for bearing on the batten bearing surface 24 and/or upper flange surface 17, analogous to the stiffening webs 55 of
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(68) Inward of the dam ridge 100 and integrally formed on the underlap is a labyrinth ridge 101 to form therewith a first labyrinth portion. A second dam ridge 102 and second labyrinth ridge 103 inward of the first labyrinth portion forms a second labyrinth portion. The inner terminus of the side join is formed by an inner ridge 104 closing over the terminal edge 105 of the underlap 50.
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(74) Retaining screw 114 is driven through the spacer 113 and batten 10 and into the truss 111 before fitting off the last cladding member 15. The ridge capping 87 in this embodiment is laid over a flexible flashing 115 glued to the top cladding members 15 on each side of the ridge. Batten screw recesses 116 are formed in the ridge capping 87 to enable a batten screw fixing 117 to secure the ridge capping 87 to the ridge batten 107.
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(80) It will be recognised by persons skilled in the art that numerous variations and modifications may be made to the invention as broadly described herein without departing from the spirit and scope of the invention as described herein and defined in the claims appended hereto.