IMPELLER HAVING PRIMARY BLADES AND SECONDARY BLADES
20200370562 ยท 2020-11-26
Assignee
Inventors
Cpc classification
F04D29/384
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/282
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Provided is an impeller including a first portion including a first hub and a plurality of primary blades each extending while being spaced an equal distance from each other along an outer circumference of the first hub and a second portion including a second hub coupled to a lower side of the first hub by using a projection-groove coupling manner and a plurality of secondary blades each extending while being spaced apart from each other along an outer circumference of the second hub. Here, when a projection angle between a leading edge (L.E.) and a trailing edge (T.E.) of each of the primary blades is .sub.1, and a projection angle between a leading edge (L.E.) and a trailing edge (T.E.) of each of the secondary blades is 1, the projection angle .sub.1 and .sub.1 includes an upstream angle .sub.1u and .sub.1u and a downstream angle .sub.1d and .sub.1d, at which the primary blade and the secondary blade overlap each other, and an angle .sub.1m and .sub.1m at which the primary blade and the secondary blade do not overlap each other, and the projection angle .sub.1 is less than the projection angle .sub.1 to satisfy an equation 0<.sub.1<.sub.1 as a radius of each of the primary blade and the secondary blade goes from the hub to the edge.
Claims
1. An impeller comprising: a first portion comprising a first hub and a plurality of primary blades each extending while being spaced an equal distance from each other along an outer circumference of the first hub; and a second portion comprising a second hub coupled to a lower side of the first hub by using a projection-groove coupling manner and a plurality of secondary blades each extending while being spaced apart from each other along an outer circumference of the second hub, wherein when a projection angle between a leading edge (L.E.) and a trailing edge (T.E.) of each of the primary blades is .sub.1, and a projection angle between a leading edge (L.E.) and a trailing edge (T.E.) of each of the secondary blades is .sub.1, the projection angle .sub.1 and .sub.1 comprises an upstream angle 1.sub.1u and .sub.1u and a downstream angle .sub.1d and .sub.1d, at which the primary blade and the secondary blade overlap each other, and an angle .sub.1m and .sub.1m at which the primary blade and the secondary blade do not overlap each other, and the projection angle .sub.1 is less than the projection angle .sub.1 to satisfy an equation 0<1<.sub.1 as a radius of each of the primary blade and the secondary blade goes from the hub to the edge.
2. The impeller of claim 1, wherein the angles .sub.1u and .sub.1d of the secondary blade have magnitudes overlapping the primary blade so that a channel around a downstream of a negative-pressure surface of the primary blade is guided.
3. The impeller of claim 1, wherein the first hub comprises a plurality of first coupling projections, which are spaced apart from each other on a bottom surface thereof, and a plurality of first coupling grooves that are provided by the plurality of first coupling projections, the second hub comprises a plurality of second coupling projections, which are spaced apart from each other on a top surface thereof, and a plurality of second coupling grooves that are provided by the plurality of second coupling projections, the plurality of first coupling projections are coupled to the plurality of second coupling grooves, and the plurality of second coupling projections are coupled to the plurality of first coupling grooves.
4. The impeller of claim 3, wherein the plurality of first coupling projections are coupled to the plurality of second coupling grooves in a pressing manner, and the plurality of second coupling projections are coupled to the plurality of first coupling grooves in a pressing manner.
5. The impeller of claim 3, wherein the plurality of first coupling projections are coupled to the plurality of second coupling grooves by using an adhesive, and the plurality of second coupling projections are coupled to the plurality of first coupling grooves by using an adhesive.
6. The impeller of claim 1, wherein each of the first hub and the second hub has a band shape.
7. The impeller of claim 1, wherein the first and second hubs form a single cone shape when coupled to each other.
8. An impeller comprising: a first portion comprising a circular bottom plate, a hub protruding from a central portion of a top surface of the circular bottom plate, and a plurality of primary blades formed in a circumferential direction with respect to the hub while being spaced an equal distance from each other on the top surface of the circular bottom plate; and a second portion comprising a shroud having a band shape and a plurality of secondary blades spaced a distance from each other along a bottom surface of the shroud in an integrated manner, wherein when an inlet area between a negative-pressure surface of the primary blade and a pressure surface of the secondary blade is Ssu, an inlet area between the pressure surface of the primary blade and a negative-pressure surface of the secondary blade is Spu, a downstream area of a channel of the negative-pressure surface of the primary blade, which is an area at a downstream of each channel, is Ssd, and a downstream area of a channel of the pressure surface of the primary blade is Spd, an outlet angle of the secondary blade is equal to that of the primary blade, an inlet of the secondary blade is disposed at a position at which an S-shape is varied, and an inlet angle of the secondary blade allows a tangent line of a flow angle to coincide with a primary streamline of the channel.
9. The impeller of claim 8, wherein a leading edge (L.E.) of the secondary blade is disposed between channels having the same radial inlet so hat the areas Ssu and Spu are equal to each other.
10. The impeller of claim 8, wherein an outlet angle and an outlet position between channels are set by rotating a trailing edge (T.E.) of the secondary blade to be disposed between channels having the same radial outlet by using a leading edge (L.E.) of the secondary blade as a pivot point, thereby maintaining the areas Ssu and Ssd are similar to each other.
11. The impeller of claim 8, wherein the shroud has a band shape.
12. The impeller of claim 8, wherein a plurality of first coupling groove, to which lower edges of the plurality of secondary blades are inserted, are defined in the top surface of the bottom plate, and a plurality of second coupling groove, to which upper edges of the plurality of primary blades are inserted, are defined in the bottom surface of the shroud.
13. The impeller of claim 12, wherein the lower edges of the plurality of secondary blades are coupled to the plurality of first coupling grooves in a pressing manner, and the lower edges of the plurality of primary blades are coupled to the plurality of second coupling grooves in a pressing manner.
14. The impeller of claim 12, wherein the lower edges of the plurality of secondary blades are coupled to the plurality of first coupling grooves by using an adhesive, and the lower edges of the plurality of primary blades are coupled to the plurality of second coupling grooves by using an adhesive.
15. The impeller of claim 1, wherein the plurality of secondary blades each disposed between each of the primary blades are spaced different distances from each other along a rotation direction of the impeller.
16. The impeller of claim 8, wherein the circular bottom plate and the shroud are inclined in a flow downstream direction or formed in a horizontal direction.
17. The impeller of claim 16, wherein the circular bottom plate has an outer diameter less than an inner diameter of the shroud.
18. The impeller of claim 16, wherein the plurality of primary blades and the plurality of secondary blades are coupled to the circular plate and the shroud in an integrated manner.
19. The impeller of claim 8, wherein the plurality of secondary blades each disposed between each of the primary blades are spaced different distances from each other along a rotation direction of the impeller.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0034] The accompanying drawings are included to provide a further understanding of the inventive concept, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the inventive concept and, together with the description, serve to explain principles of the inventive concept. In the drawings:
[0035]
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DETAILED DESCRIPTION
[0049] Hereinafter, an axial impeller according to an embodiment of the present invention and a centrifugal impeller according to another embodiment will be sequentially described with reference the drawings.
[0050]
[0051] Referring to
[0052] Referring to
[0053] The first hub 111 may have a hole 113 defined at a central portion thereof so as to be connected with a predetermined driving member such as a rotation shaft (not shown), thereby rotating the axial impeller 100.
[0054] Also, the first hub 111 includes a plurality of first coupling projections 115 protruding from a bottom surface thereof and spaced an equal distance from each other along the bottom surface. In this case, a plurality of coupling grooves 117 to which a plurality of second coupling projections 135 are inserted are provided between the first coupling projections 115.
[0055] Each of a plurality of primary blades 120 has one edge connected to the outer circumferential surface of the first hub 111 in an integrated manner and is gradually bent at a predetermined curvature in a direction toward the other edge thereof.
[0056] As in
[0057] The second portion 130 includes a second hub 131 having an approximately ring shape and a plurality of primary blades 140 spaced an equal distance from each other on an outer circumferential surface of the second hub 131.
[0058] Also, the second hub 131 may have a hole 133 defined at a central portion thereof like the first hub 111. In this case, the second hub 131 may have an outer diameter equal to that of the first hub 111 and an inner diameter equal to or less than that of the first hub 111. This structure may fix the impeller 100 to a rotation shaft or a rotating driving member corresponding to the rotation shaft.
[0059] Also, a plurality of second coupling projections 135 protrude from a top surface of the second hub 131 and are spaced an equal distance from each other along the top surface. In this case, a plurality of second coupling grooves 137 to which a plurality of first coupling projections 115 are inserted are provided between the second coupling projections 135.
[0060] As described above, the first and second hubs 111 and 131 are coupled to each other as the plurality of first coupling projections 115 are inserted to the plurality of second coupling grooves 137, and the plurality of second coupling projections 135 are inserted to the plurality of first coupling grooves 117. In this case, the first and second hubs 111 and 131 are coupled in a mutually pressing state or attached to each other by using a separate adhesive.
[0061] Each of the plurality of secondary blades 140 has one edge connected to an outer circumferential surface of the second hub 131 in an integrated manner and is gradually bent at a predetermined curvature in a direction toward the other edge thereof. Also, when the first and second hubs 111 and 131 are coupled to each other, the plurality of secondary blades 140 are disposed below the plurality of primary blades 120, respectively.
[0062] As in
[0063]
[0064] Referring to
[0065] In the present invention, the secondary blade 140 is disposed between two primary blades 120 as in
[0066]
[0067] Referring to
[0068] Also, the first cylinder projection angle 1 includes an upstream angle 1u and a downstream angle 1d, which overlap the secondary blade 140, and an angle 1m not overlapping the secondary blade 140. Here, 1u=1d, and 1d=1u, and these values are varied as a blade radius goes from the hub to the edge. When 1=1, the number of the same blades becomes two times. Thus, in the present invention, an equation 0<1<1 is satisfied, i.e., an angle gap of the secondary blade 140 is less than that of the primary blade 120, the trailing edge of the secondary blade 140 coincides with the trailing edge of the primary blade 120 so that a height of the impeller 100 (refer to
[0069] As described above, the first hub 111 and the second hub 131 are coupled to each other by the first and second coupling projections 115 and 135 and the first and second coupling grooves 117 and 137 as in
[0070] Although not shown in the drawing, each of the first and second hubs 111 and 131 may have a cone shape instead of the cylinder shape. For example, when the second hub 131 is coupled to a lower portion of the first hub 111, an overall integrated cone shape may be formed. As described above, the first and second hubs forming the cone shape may be used for a mixed flow impeller.
[0071]
[0072] Referring to
[0073] Referring to
[0074] The hub 211 may have a hole 213 defined at a central portion thereof so as to be connected with a predetermined driving member such as a rotation shaft (not shown), thereby rotating the centrifugal impeller 200. The hub 211 may have an approximately cone shape.
[0075] The hub 211 has a lower edge connected to a central portion of a top surface of the bottom plate 215 in an integrated manner. The plurality of primary blades 220 are spaced an equal distance from each other along a circumferential direction on the bottom plate 215, and lower edges of the plurality of primary blades 220 are connected to the top surface of the bottom plate 215 in an integrated manner.
[0076] Also, a plurality of first coupling grooves 217, to which lower edges of a plurality of secondary blades 240 that will be described later are inserted between neighboring primary blades 220, are defined in the top surface of the bottom plate 215.
[0077] Each of the plurality of primary blades 220 has a leading edge (L.E.) disposed adjacent to an outer circumferential surface of the first hub 211 and is gradually bent at a predetermined curvature in a direction from the leading edge (L.E.) to a trailing edge (T.E.).
[0078] Each of the primary blades 220 includes a negative-pressure surface 221, a pressure surface disposed opposite to the negative-pressure surface, a blade bottom surface 225 adjacent to the bottom plate 215, and a blade top surface 227 adjacent to a shroud 231 of the second portion 230, which will be described later. In this case, each of the primary blades 220 has an inside edge that is defined as a leading edge (L.E.) and an outside edge that is defined as a trailing edge (T.E.).
[0079] The second portion 230 includes a shroud 231 having an approximately ring shape and a plurality of secondary blades 240 spaced an equal distance from each other along a bottom surface of the shroud 231. In this case, each of the plurality of secondary blades 240 may have an arc shape or an S-shape.
[0080] The shroud 231 may have an outer diameter that is approximately equal to that of the bottom plate 215. Also, a plurality of second coupling grooves 233, to which the plurality of primary blades 220 are inserted, are defined between the plurality of secondary blades 240 in a bottom surface of the shroud 231. A portion of an upper edge of each of the plurality of primary blades 220 may be inserted to each of the plurality of second coupling grooves 233.
[0081] As described above, as lower edges of the plurality of secondary blades 240 are inserted to the plurality of first coupling grooves 217, respectively, and upper edges of the plurality of primary blades 220 are inserted to the second coupling grooves 233, respectively, the first and second portions 210 and 230 are coupled to each other. In this case, each of coupled portions are coupled in a mutually pressing manner or attached to each other by using a separate adhesive.
[0082] Each of the plurality of secondary blades 240 includes a negative-pressure surface 241, a pressure surface 243 disposed opposite to the negative-pressure surface, a blade bottom surface 245, and a blade top surface 247 adjacent to the shroud 231. In this case, each of the secondary blades 240 has an inside edge that is defined as a leading edge (L.E.) and an outside edge that is defined as a trailing edge (T.E.).
[0083]
[0084] Referring to
[0085] In this case, at a backward blade bent in a direction opposite to a rotation direction, a wide wake flow between blades caused by slip exists except for the pressure surface as expressed by a blue solid line. Also, at a forward blade bent in the same direction as the rotation direction, great flow separation is generated at the negative-pressure surface as an outlet of the primary blade is bent in the rotation direction as expressed by an orange solid line, and an energy loss of the wake is greater than that at an outlet of the blade at the backward blade. However, a pressure energy increase is relatively great as C2 of the above mathematical equation 2 increases, which is a relative velocity at the outlet in the rotation direction.
[0086] Although S-shaped hybrid blades are illustrated in
[0087] In
[0088] Referring to
[0089] The present invention maintains an outlet angle of the secondary blade to be similar to an outlet angle .sub.2b (refer to
[0090]
[0091] The present invention randomly determines a position between the channels of the secondary blade of the centrifugal impeller as in
[0092] The centrifugal impeller 200 in
[0093]
[0094] Referring to
[0095] In this case, although all of the circular bottom plate 315 and the shroud 331 are formed inclined to a flow downstream direction as in
[0096] Also, a plurality of primary blades 320 and a plurality of secondary blades 330 of the impeller 300 may be integrated with the shroud 331 and the circular bottom plate 315 or a hub 317 so as to be manufactured by using a single mold. That is, each of the plurality of primary blades 320 may have an upper edge connected to the shroud 331 and a lower edge connected to the circular bottom plate 315 or the hub 317. Also, each of the plurality of secondary blades 330 may have an upper edge connected to the shroud 331 and a lower edge connected to the circular bottom plate 315 or the hub 317.
[0097] In this case, the plurality of primary blades 320 and the plurality of secondary blades 330 may be alternately formed along a circumferential direction.
[0098] The axial impeller 200 in
[0099] As described above, the impeller according to the present invention, in which the secondary blades are disposed between the primary blades, has an advantage with respect to each of the axial type and the centrifugal type as stated below.
[0100] In case of the axial impeller according to the present invention, effects of pressure increase and noise reduction may be obtained by reducing secondary flow at the negative-pressure surface of the main blade and reducing the deviation angle at the trailing edge of the blade. Also, when the plurality of secondary blades are disposed between the plurality of primary blades not to increase the height of the impeller, the first portion including the upper hub to which the plurality of primary blades are connected and the second portion including the lower hub to which the plurality of secondary blades are connected may be separately injection-molded, and the upper hub and the lower hub may each have a band shape having a circumferential radial thickness and be coupled to each other in the projection-groove coupling manner. Thus, a limitation of hardly separating upper and lower molds during the injection molding process because the blades overlap each other may be fundamentally resolved.
[0101] In case of the centrifugal impeller according to the present invention, effects of energy transfer increase and noise reduction may be obtained through reduction of blade slip by reducing the secondary flow at the negative-pressure surface of the primary blade having the backward and forward or radial combined hybrid S-shape. Also, as the first portion including the bottom plate to which the plurality of primary blades are attached and the second portion including the shroud having the band shape to which the plurality of secondary blades are attached are injection-molded as separate components, and the plurality of primary blades are coupled to the shroud in the projection-groove coupling manner, and the plurality of secondary blades are coupled to the bottom plate in the projection-groove coupling manner, a limitation generated during the injection molding may be resolved.
[0102] Although the exemplary embodiments of the present invention have been described, it is understood that the present invention should not be limited to these exemplary embodiments but various changes and modifications can be made by one ordinary skilled in the art within the spirit and scope of the present invention as hereinafter claimed. Hence, all changes, modifications, or alterations should therefore be seen as within the scope of the invention.