Linear actuator, actuator system, piece of furniture and method for controlling a linear actuator
11581781 · 2023-02-14
Assignee
Inventors
Cpc classification
H02K7/10
ELECTRICITY
H02K2207/03
ELECTRICITY
H02K7/06
ELECTRICITY
International classification
H02K7/06
ELECTRICITY
A47C1/032
HUMAN NECESSITIES
A47C1/024
HUMAN NECESSITIES
Abstract
A linear actuator for adjusting a piece of furniture comprises a motor having a motor shaft, a conversion arrangement coupled to the motor shaft and adapted to convert a rotational movement generated by the motor shaft into an elongation of the linear actuator, and a locking arrangement coupled directly or indirectly to the motor shaft and adapted to selectively cause rotation locking of the motor shaft by means of a locking element. The locking arrangement comprises an inner part with at least one inner chamber and an outer part radially surrounding the inner part and having at least one outer chamber. The outer part and the inner part are rotatable relative to each other in such a way that the at least one inner chamber and the at least one outer chamber can be aligned with each other. The rotation locking is activated by clamping the locking element between the at least one inner chamber and the at least one outer chamber by means of rotation of the inner part and the outer part relative to each other.
Claims
1. A linear actuator for adjusting a piece of furniture, the linear actuator comprising a motor with a motor shaft; a conversion arrangement coupled to the motor shaft and adapted to convert a rotary motion generated by the motor shaft into an elongation of the linear actuator; and a locking arrangement coupled directly or indirectly to the motor shaft and adapted to selectively cause rotation locking of the motor shaft by means of a locking element; wherein the locking arrangement comprises an inner part with at least one inner chamber and an outer part radially surrounding the inner part and having at least one outer chamber; the outer part and the inner part are rotatable relative to one another in such a way that the at least one inner chamber and the at least one outer chamber can be aligned with one another; wherein either the at least one inner chamber is arranged as a receiving chamber for completely receiving the locking element and the at least one outer chamber is arranged for not completely receiving the locking element; or the at least one outer chamber is arranged as a receiving chamber for completely receiving the locking element and the at least one inner chamber is arranged for incompletely receiving the locking element; wherein the rotation locking is activated by clamping the locking element between the at least one inner chamber and the at least one outer chamber by means of rotation of the inner part and the outer part relative to each other; the rotation locking is deactivated by rotating the inner part and the outer part relative to each other in such a way that the clamping of the locking element is released, and by moving the locking element radially into the receiving chamber; and rotation of the motor shaft with the rotation locking being deactivated is enabled by generating a deflection force acting radially in the direction of the receiving chamber on the locking element, which deflection force is greater than a repositioning force acting radially in the opposite direction on the locking element.
2. The linear actuator according to claim 1, which is designed in such a way that, when deactivating the rotation locking device, the rotation of the inner part and the outer part relative to one another is effectable by a controlled rotational movement of the motor shaft.
3. The linear actuator according to claim 2, wherein, when deactivating the rotation locking, the rotation of the inner part and the outer part relative to each other amounts to less than 360°.
4. The linear actuator according to claim 1, wherein the repositioning force is formed by a spring force or a gravitational force.
5. The linear actuator according to claim 1, wherein the receiving chamber has a radially inclined boundary on at least one side in the axial direction, through which the repositioning force on the locking element is effectable by a gravitational force.
6. The linear actuator according to claim 1, which is designed such that the deflection force holds the locking element in the receiving chamber.
7. The linear actuator according to claim 1, wherein the conversion arrangement alone or in combination with the motor is not self-locking.
8. The linear actuator according to claim 1, wherein one part of a group consisting of the outer part and the inner part forms a rotor of the locking arrangement coupled to the motor shaft and another part of said group forms a stator of the locking arrangement, and wherein the locking arrangement is coupled to the motor shaft according to any one of the following: a rotationally fixed connection of the rotor to the motor shaft, the stator being fixed to a housing of the motor or of a gearbox; a rotationally fixed connection of the rotor to a spindle of the conversion arrangement, the stator being fixed to a housing of the motor or of a gearbox; a rotationally fixed connection of the rotor of the locking arrangement to an outer rotor of the motor, the stator of the locking arrangement being fixed to an inner stator of the motor; a rotationally fixed connection of the rotor to a rotating component of the conversion arrangement, the stator of the locking arrangement being attached to a non-rotating component of the conversion arrangement.
9. The linear actuator according to claim 1, wherein the locking arrangement is adapted to permanently enable rotation of the motor shaft in a first rotational direction and to selectively effect the rotation locking in a second rotational direction opposite thereto.
10. The linear actuator according to claim 1, wherein the locking element is designed as a rolling body, as a ball.
11. The linear actuator according to claim 1, wherein the outer part is designed to rotate about the inner part; the at least one outer chamber is formed as the receiving chamber; and the locking arrangement is arranged to generate the deflection force by a centrifugal force by means of rotation of the outer part around the inner part, wherein a rotation speed of the outer part is greater than a threshold value.
12. The linear actuator according to claim 1, wherein the locking element is magnetoactive and the locking arrangement comprises an electromagnet and is adapted to generate the deflection force by means of the electromagnet as an electromagnetic force acting on the locking element.
13. The linear actuator according to claim 12, wherein either the outer part is designed to rotate about the inner part and the at least one inner chamber is designed as the receiving chamber; or the inner part is designed to rotate inside the outer part and the at least one outer chamber is designed as the receiving chamber.
14. The linear actuator according to claim 1, further comprising a measuring device for determining a relative position of the inner part and the outer part to each other.
15. An actuator system comprising a linear actuator according to claim 1 and a motor control which is configured, to enable activation of the rotation locking by controlling the motor to rotate the motor shaft such that the at least one inner chamber and the at least one outer chamber are aligned with each other so that the locking element is moved out of the receiving chamber by the repositioning force; and to deactivate the rotation locking by controlling the motor to rotate the motor shaft.
16. The actuator system according to claim 15, wherein the rotation of the inner part and of the outer part relative to each other for clamping the locking element between the at least one inner chamber and the at least one outer chamber is effectable by controlling the motor to a rotational movement of the motor shaft and/or by applying a force to the conversion arrangement along a direction of the elongation.
17. The actuator system according to claim 15, wherein the motor control is further configured to effect, when the rotation locking is deactivated, the generation of the deflection force which enables rotation of the motor shaft.
18. The actuator system according to claim 15, wherein the motor control is mounted to the linear actuator or forms an integrated unit with the linear actuator.
19. A piece of furniture with at least one adjustable component and with a linear actuator according to claim 1 for adjusting the component.
20. A method for controlling a linear actuator according to claim 1, the method comprising: enabling activation of the rotation locking device by controlling the motor to a rotational movement of the motor shaft such that the at least one inner chamber and the at least one outer chamber are aligned with each other so that the locking element is moved out of the receiving chamber by the repositioning force; deactivating the rotation locking by controlling the motor to rotate the motor shaft; and effecting the generation of the deflection force when the rotation lock is deactivated for rotation of the motor shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the improved actuation concept is explained in detail on the basis of exemplary embodiments with reference to the drawings. Components which are functionally identical or have an identical effect may be provided with identical reference signs. Identical components or components having an identical function may be explained only with reference to the figure in which they first appear. The explanation is not necessarily repeated in subsequent figures.
(2) In the drawings:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION
(13)
(14)
(15) A motor control can be integrated in various configurations in the control unit 400 or separately from the control unit in its own housing or on or in the linear actuator 100.
(16) As mentioned above, spindle-nut systems are used, for example, to convert rotary movements into linear movements in a linear actuator. However, when a load is applied axially to the nut of the spindle-nut system, and the load is large enough to overcome the friction, the opposite happens and the linear motion is converted into rotary motion. This is usually an undesirable effect. Although such an effect can occur regardless of the orientation of the spindle, reverse drive most often occurs in vertical applications when a load is stopped and an external retaining mechanism such as a brake or counterweight fails.
(17) In conventional linear actuators, for example, such an effect occurs in table furniture with vertically adjustable table tops, where the load on the table top is transferred to the actuator via mechanics. Under certain circumstances, such an effect can also occur when the table is transported, if the table is lifted using the table top. The forces that can trigger the backward drive or a downward slide are determined, for example, by the moving parts of the table frame, such as the weight and/or mass inertia of these parts.
(18) It has been found that the efficiency of a linear actuator is the main indicator of whether or not a spindle takes over the backward drive or starts to slide or not. The higher the efficiency, the more likely the spindle or linear actuator is to slip when an axial force is applied, i.e. a force along the direction of length change.
(19) The efficiency of the linear actuator with a spindle-nut system is determined mainly by the lead angle of the spindle and the friction in the spindle-nut system. The larger the lead angle, the higher the efficiency of the spindle. This means that spindles with a higher lead angle, for example 20 mm per revolution instead of 5 mm per revolution, have a higher efficiency and therefore tend to slip more easily. In addition to the lead angle, lubrication or a geometry of the gearing, for example, also influence the efficiency, as these affect friction.
(20) In various implementations, a motor of the linear actuator can drive the conversion arrangement directly or by means of an interposed speed reducing gearbox. Such a speed reducing gearbox can also be integrated into the motor, in which case one can speak of a geared motor. Such a linear actuator is self-locking if the entire chain consisting of motor, optional gear unit and conversion arrangement is self-locking, i.e. if, for example, only the spindle of a spindle-nut system is self-locking, for example due to friction or the pitch angle of the lubrication etc., or if the spindle is self-locking in combination with the speed reduction gear and/or the motor. In the case of the motor, for example, friction due to carbon brushes, bearings or magnetic detent torques can influence the self-locking effect.
(21) High self-locking reduces the overall efficiency of the linear actuator, which requires a larger and more expensive motor.
(22) In accordance with the improved actuation concept, it is proposed to equip the linear actuator with a locking arrangement which is directly or indirectly coupled to the motor shaft of the motor and is designed to selectively cause a rotational locking of the motor shaft by means of at least one locking element. Due to the possibility of effecting a selective rotational locking of the motor shaft, i.e. locking the linear actuator, no self-locking drive arrangement is required to avoid slipping. As a result, less power is required from the motor, which reduces the required installation space or the volume and/or weight of the linear actuator at lower costs and, in particular, when a speed reducing gear is not required. If a speed reducing gear is omitted, a source of unwanted noise from the linear actuator is also eliminated. In the following, various implementations of such locking arrangements are described in detail.
(23)
(24) The locking arrangement 500 also comprises a locking element 530, which is designed as a rolling body, for example as a sphere or an almost spherical ellipsoid or cylindrical. An essential property of the locking element 530 is that it can easily roll between inner chamber 525 and outer chamber 515, provided that outer part 510 and inner part 520 are aligned with each other. The outer chamber 515 is designed in such a way that it is equipped to completely receive the locking element 530. In contrast, the inner chamber 525 is shaped in such a way that it cannot completely receive the locking element 530.
(25) In both
(26) The implementations of
(27) In the opposite direction of rotation of the outer part 510, on the other hand, a rotational movement of the outer part 510 is possible for both configurations at least to a limited extent. This is because the inner chamber 525 is shaped in such a way that the locking element 530 with continuous movement is pushed into the outer chamber 515, so to speak. In the implementation example in
(28) The operating principle of the locking arrangement 500, i.e. how a rotation locking is activated and deactivated and how rotation of the motor shaft is specifically enabled, is described below in connection with
(29) With reference to
(30) With reference to
(31) In order to enable clockwise rotation of the motor shaft 110 while the rotation locking device is deactivated without clamping, it is provided for the locking arrangement 500 that the locking element 530 is held in the outer chamber by forces acting radially outwards on it.
(32) With reference to
(33) With reference to
(34) Just for the sake of completeness, it should be mentioned that the necessary centrifugal force, which is greater than the repositioning force, is necessarily associated with a minimum rotational speed of the locking arrangement 500 or the rotating outer part 510. Thus the speed of rotation determines whether the locking element 530 moves radially outwards or radially inwards. Translational movements, i.e. along a circumference of a circle, are not taken into account.
(35)
(36) With reference to
(37) In the state shown in
(38) When operating the linear actuator with such a locking arrangement 500, this rotation, which brings the locking element 530 from the locking area to the locking position, can be actively achieved by controlling the motor so that the rotation of the motor shaft causes the rotation of the outer part 510. Alternatively or additionally, the rotation of the outer part 510 can also be caused by the force acting axially on the conversion arrangement 200, for example on the spindle-nut system, if this axial force generates a retroactive rotational movement on the motor shaft and thus on the locking arrangement. Accordingly, the linear actuator can be designed to be self-locking, so to speak, if the self-locking is low or non-existent.
(39) In this case it can be beneficial if the locking element 530 is brought into the position in the locking area shown in
(40) In principle, however, it is also possible to provide several inner chambers 525 so that the maximum rotation until the locking element 530 reaches a locking position is reduced accordingly, for example halved in the case of two inner chambers and so on.
(41) For example, the outer part 510 and the inner part 520 of locking arrangement 500 are cylindrical in shape. As the inner chamber 525 can never completely receive the locking element 530 in the implementation forms shown so far, it is not absolutely necessary for the inner chamber 525 to have a floor or a ceiling that delimit the inner chamber in the axial direction. For example, the inner chamber 525 can therefore run in the axial direction as a continuous recess over the outer surface.
(42) However, the receiving chamber, in the examples described so far the outer chamber 515, can completely receive the locking element 530, so that a limitation in the axial direction is also beneficial.
(43)
(44) In the implementation of
(45) In the implementation examples described above, the deflection force is generated as a centrifugal force which must overcome the repositioning force in order to keep the locking deactivated and to allow continuous rotation of the motor shaft. With reference to
(46) The implementations of
(47) With reference to
(48) This also applies to the implementation example in
(49) In the implementation of
(50) Similarly, the implementation of the locking arrangement 500 in
(51) The release of the clamping of the locking element 530 as well as the radial movement into the receiving chamber is carried out in the same way as for the centrifugal force-based designs. To enable rotation of the motor shaft when the rotation locking device is deactivated, instead of centrifugal force, the electromagnetic force is generated by activating the electromagnet so that the locking element 530 is permanently held in the receiving chamber and the locking element 530 cannot move into the locking position.
(52)
(53) With reference to
(54) As soon as the upward movement command ends, the locking arrangement is locked by the rotation of the motor shaft bringing the locking element into the locking area or directly into the locking position. As described above, a speed below a threshold value n_th is selected, especially in terms of absolute value. The height position changes slightly accordingly. A further movement in downward direction is not immediately possible due to the activated rotation locking.
(55) In
(56) After the end of the movement command, the locking arrangement is locked. Locking is similar to locking during upward travel as described in
(57) In the diagrams in
(58) The diagrams in
(59) For locking, the locking arrangement is again aligned in such a way that the locking element is located in the locking area and is brought into the locking position by active motor movement and/or passive force application.
(60) The following
(61)
(62) The housing of motor arrangement 100 and, if applicable, of the gearbox 130 are, for example, of cylindrical design. Locking arrangement 500 can in principle also be integrated into such a housing.
(63) In the variant shown in
(64) The motor housing can be cylindrical, for example. Typically, the motor housing is closed on one side and only allows the motor shaft 110 to be passed through and supported. An end cap can be provided on the opposite side. This closes the housing after the stator, rotor and other motor components have been inserted into the motor housing during production. Locking arrangement 500 can be installed inside the motor housing, particularly near one or both ends. Alternatively, the locking arrangement 500 can be an integral part of the end cap.
(65) In both configurations of
(66) In the configuration of
(67)
(68) In such an exemplary implementation of the conversion arrangement 200, for example, the outer part 510 as the rotor of the locking arrangement 500 is attached to the rotating rod 240, while the inner part 520 as the stator of the locking arrangement 500 is attached to the non-rotating first hollow tube 220.
(69) In general terms, in such a configuration the locking arrangement 500 is formed with the motor shaft 110 by a rotationally fixed connection of the rotor of the locking arrangement to a rotating component of the conversion arrangement. The stator is attached to a non-rotating component of the conversion arrangement. Other forms of the conversion arrangement can be alternatively selected.
(70) As can be seen from the illustrations in
(71) A linear actuator according to one of the previously described implementations can form an actuator system together with a motor control. In addition to conventional control functions, such a motor control is, for example, adapted to activate, deactivate and keep deactivated the rotation locking according to the previously described method in order to enable a continuous motor movement. This includes in particular the control of the motor to move the locking element into the locking area and the optional active clamping of the locking element, and further the control of the motor to release the clamping.
(72) Such a linear actuator or an actuator system with such a linear actuator can be used in a variety of different pieces of furniture. In particular, such pieces of furniture can be formed by tables or other table furniture, but also by adjustable beds, in which, for example, a foot part and/or a head part of the bed is adjustable. Another application is, for example, adjustable seating and reclining furniture, such as television armchairs or the like.