METHOD FOR REGULATING THE ENGAGEMENT POSITION OF A POSITION-CONTROLLED CLUTCH UNIT AND TORQUE TRANSMISSION ARRANGEMENT DESIGNED TO CARRY OUT THE METHOD

Abstract

The present invention relates, inter alia, to a method for regulating the engagement position of a position-controlled clutch unit for a drive train of a motor vehicle. The clutch unit has at least one wet-running friction clutch for the controllable transmission of a torque from an input element to an output element and an actuator for setting the engagement position for the purposes of mutual compression of the input and output elements. The method compensates a time-dependent setting behavior of the friction clutch on the basis of the uptake of lubrication oil of the friction clutch, which varies over time, in that the engagement position of the clutch unit is regulated by means of the actuator as a function of the time-dependent setting behavior.

Claims

1. A method for regulating the engagement position of a position-controlled clutch unit for a drive train of a motor vehicle, wherein the clutch unit has at least one wet-running friction clutch, in particular an oil-lubricated multi-disk clutch, for the controllable transmission of a torque from an input element to an output element of the friction clutch, and an actuator for setting the engagement position for the purposes of mutual compression of the input and output elements, wherein the method compensates a time-dependent setting behavior of the friction clutch on the basis of the uptake of lubrication oil of the friction clutch, which varies over time, in that the engagement position of the clutch unit is regulated by means of the actuator as a function of the time-dependent setting behavior.

2. The method as claimed in claim 1, wherein the time-dependent setting behavior is determined in that a current setting value of the friction clutch is determined by means of a transmission element, in particular a PT1 element.

3. The method as claimed in claim 2, wherein the transmission element is distinguished by an adjustable time constant which is determined in a lubricated state of the friction clutch as a function of a desired locking torque of the friction clutch, wherein a correction value which is representative of the current rotational speed of the friction clutch is preferably taken into account during the determination of the time constant.

4. The method as claimed in claim 3, wherein in a non-lubricated state of the friction clutch the time constant is assigned a fixed value.

5. The method as claimed in claim 3, wherein a non-lubricated state of the friction clutch is inferred if it is detected that the motor vehicle is shut down for at least one predetermined deactivated state, whereas on the other hand, or if it is detected that a clutch rotational speed which is integrated over a predetermined time period exceeds a predetermined rotational speed value, the lubricated state of the friction clutch is inferred.

6. The method as claimed in claim 1, wherein the time-dependent setting behavior of the friction clutch is determined in that a current setting value of the friction clutch, by means of a transmission element, in particular a PT1 element, is determined as an output value of the transmission element as a function of a calculated final setting value, specifically, in particular irrespective of whether the friction clutch is in a lubricated state or in a non-lubricated state.

7. The method as claimed in claim 6, wherein the final setting value is determined as a function of a desired locking torque of the friction clutch, wherein a degree of wear of the friction clutch is preferably taken into account during the determination of the final setting value, which degree of wear is acquired, in particular, in that a time integral is formed over the product of the clutch torque and a clutch slip in the form of a difference in rotational speed between the input element and the output element.

8. The method as claimed in claim 6, wherein the input value of the transmission element is initialized with an estimated setting value, specifically, in particular, after re-activation of the vehicle after a predetermined deactivation time, wherein the estimated setting value is preferably determined as a function of the last determined setting value, the time which has passed since the last determined setting value was determined, and the final setting value.

9. A torque transmission arrangement having a position-controlled clutch unit for a drive train of a motor vehicle and a control device, the clutch unit having at least one wet-running friction clutch, in particular an oil-lubricated multi-disk clutch, for the controllable transmission of a torque from an input element to an output element of the friction clutch, and an actuator for setting the engagement position for the purposes of mutual compression of the input and output elements; and wherein the control device is designed to compensate a time-dependent setting behavior of the friction clutch on the basis of an uptake of lubrication oil of the friction clutch, which varies over time, in that said control device regulates the engagement position of the clutch unit by means of the actuator as a function of the time-dependent setting behavior.

10. The torque transmission arrangement as claimed in claim 9, wherein the control device is also designed to regulate the engagement position of the clutch unit while taking into account the method as claimed in at least one of claims 2 to 8.

11. The method as claimed in claim 4, wherein the non-lubricated state of the friction clutch is inferred if it is detected that the motor vehicle is shut down for at least one predetermined deactivated state, whereas on the other hand, or if it is detected that a clutch rotational speed which is integrated over a predetermined time period exceeds a predetermined rotational speed value, the lubricated state of the friction clutch is inferred.

12. The method as claimed in claim 7, wherein the input value of the transmission element is initialized with an estimated setting value, specifically, in particular, after re-activation of the vehicle after a predetermined deactivation time, wherein the estimated setting value is preferably determined as a function of the last determined setting value, the time which has passed since the last determined setting value was determined, and the final setting value.

Description

DRAWINGS

[0031] The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.

[0032] FIG. 1 shows a schematic view of a drive train of a motor vehicle;

[0033] FIG. 2 shows a schematic view of a transfer case;

[0034] FIG. 3 shows a cross-sectional view of the transfer case according to FIG. 2;

[0035] FIG. 4 shows a schematic view of a clutch actuator;

[0036] FIG. 5 shows the setting value calculation according to the invention in the form of a block circuit diagram;

[0037] FIG. 6 shows the PT1 element of the setting value calculation in FIG. 5;

[0038] FIG. 7 shows the calculation of the time constant or filter constant of the PT1 element;

[0039] FIG. 8 shows the calculation of the final setting value calculation; and

[0040] FIG. 9 shows the calculation of the setting value for the initialization of the PT1 element.

[0041] FIG. 1 shows a schematic view of a drive train of a motor vehicle with an all-wheel drive which can be activated. The drive torque which is generated by an internal combustion engine 11 is fed to a transfer case 15 via a main transmission 13 (manual transmission or automatic transmission). A first output of the transfer case 15 is coupled to a rear-axle differential gear 19 via a cardan shaft 17. As a result, the wheels 21 of the rear axle 23 are continuously driven. The rear axle 23 therefore forms the primary axle of the vehicle. A second output of the transfer case 15 is connected to a front-axle differential gear 27 via a cardan shaft 25. As a result, part of the drive torque of the internal combustion engine 11 can be optionally transmitted to the wheels 29 of the front axle 31. The front axle 31 therefore forms the secondary axle of the vehicle.

[0042] In addition, FIG. 1 shows a driving dynamics regulating unit 33. The latter is connected to wheel rotational speed sensors 35, 37 which are assigned to the wheels 21 of the rear axle 23 or the wheels 29 of the front axle 31. The driving dynamics regulating unit 33 is also connected to further sensors 39, for example a yaw rate sensor. The driving dynamics regulating unit 33 generates, in accordance with the signals of the sensors 35, 37, 39, a control signal which is fed to a control device (not shown in FIG. 1) of the transfer case 15, in order as a result to set a specific distribution of the drive torque between the two axles 23, 31 of the vehicle. The abovementioned control signal is, in particular, a setpoint value of a clutch torque, i.e. a torque request for a clutch unit of the transfer case 15. This setpoint value of the clutch torque can be used as the basis for regulating the position of a friction clutch by an actuator, as will be further explained below.

[0043] FIG. 2 shows a schematic cross-sectional view through the transfer case 15 according to FIG. 1. The transfer case 15 has an input shaft 41, a first output shaft 43 and a second output shaft 45. The first output shaft 43 is embodied coaxially with respect to the input shaft 41 and in a rotationally fixed fashion therewithpreferably in one piece. The second output shaft 45 is arranged with a parallel offset with respect to the input shaft 41.

[0044] The transfer case 15 has a clutch unit 47 with a friction clutch 49 and an actuator 51. The friction clutch 49 has a clutch basket 53 which is connected in a rotationally fixed fashion to the input shaft 41 and to the first output shaft 43 and has a plurality of clutch disks which are provided with friction linings. In addition, the friction clutch 49 has a rotatably mounted clutch hub 55, which also has a plurality of clutch disks which are provided friction linings and engage in an alternating arrangement in the disks of the clutch basket 53. The clutch hub 55 is connected in a rotationally fixed fashion to a drive gearwheel 57 of a chain drive 59. An output gearwheel 61 of the chain drive 59 is connected in a rotationally fixed fashion to the second output shaft 45. Instead of the chain drive 59 a gear drive can be provided, for example with an intermediate gearwheel between the abovementioned gearwheels 57, 61.

[0045] By activating the actuator 51 in the engagement direction of the friction clutch 49, an increasing portion of the drive torque which is applied to the transfer case 15 via the input shaft 41 can be transmitted to the second output shaft 45.

[0046] FIG. 3 shows details of the transfer case 15 according to FIG. 2 in a cross-sectional view. It is apparent from this, in particular, that the actuator 51 has a supporting ring 63 and an adjustment ring 65 which are rotatably mounted with respect to the rotational axis A of the input shaft 41 and of the first output shaft 43. The supporting ring 63 is supported axially on the drive gearwheel 57 via an axial bearing. The adjustment ring 65 is, on the other hand, mounted in an axially displaceable fashion. On the sides facing one another, the supporting ring 63 and the adjustment ring 65 each have a plurality of ball grooves 67 and 69. These run in the circumferential direction with respect to the axis A and are inclined in a ramp-like fashion in the circumferential direction with respect to a normal plane in relation to the axis A, i.e. the ball grooves 67, 69 have a varying depth in the circumferential direction. In each case one ball groove 67 of the supporting ring 63 and one ball groove 69 of the adjustment ring 65 are located opposite one another and enclose an assigned ball 71 in this arrangement. By rotating the supporting ring 63 and the adjustment ring 65 relative to one another it is therefore possible to bring about axial displacement of the adjustment ring 65 wherein the adjustment ring 65 interacts with a contact pressure ring 73 of the friction clutch 49 via an axial bearing. The contact pressure ring 73 is prestressed in the disengagement direction of the friction clutch 49 by means of a disk spring arrangement 75.

[0047] A respective activation lever 77 and 79 is integrally formed onto the supporting ring 63 and onto the adjustment ring 65. A respective roller 81 and 83, respectively, is rotatably mounted on the free end of each lever 77, 79. The activation lever 77, 79 interacts with the two end faces 85, 87 of a control disk 89 via the rollers 81, 83, which disk is rotatable with respect to an axis C. The end faces 85, 87 have, with respect to a normal plane in relation to the axis C, a profile which is inclined in the circumferential direction, i.e. the control disk 89 is embodied in a wedge shape in the cross section. By rotating the control disk 89, the activation levers 77, 79 can therefore be moved in the manner of scissors in order to rotate the supporting ring 63 and the adjustment ring 65 relative to one another. The control disk 89 has an integrally formed-on spline attachment 91. By means of the latter the control disk 89 can be connected in an effective fashion in terms of drive to an electric motor and an assigned reduction gear (not shown in FIG. 3).

[0048] Therefore, by correspondingly actuating the abovementioned electric motor the control disk 89 can be driven to execute a rotational movement, in order as a result to pivot the activation levers 77, 79 relative to one another. The rotation of the supporting ring 63 and of the adjustment ring 65 relative to one another, which is caused as a result, brings about an axial movement of the adjustment ring 65. The contact pressure ring 73 therefore causes the friction clutch 49 to engage orwith support by the disk spring arrangement 75causes the friction clutch 49 to disengage.

[0049] FIG. 4 shows the actuator 51 according to FIGS. 2 and 3 in a schematic view. The actuator 51 has a controllable electric motor 93 with an armature shaft 95, a reduction gear 97 with a worm 99 and a worm gear 101 as well as a deflection device 103. By means of the deflection device 103, a rotational movement of an output shaft 105 of the reduction gear 97 is converted into a translatory, i.e. linear, movement of the contact pressure ring 73 (FIG. 3). The deflection device 103 comprises the control disk 89 as well as the supporting ring 63 and the adjustment ring 65 with the activation levers 77, 79 and the balls 71 according to FIG. 3. A sensor 107, which is embodied, for example, as an incremental encoder, is arranged on the armature shaft 95 of the electric motor 93. As is shown in FIG. 4, the sensor 107 can alternatively also be arranged as a sensor 107 on the output shaft 105.

[0050] The sensor 107 generates a signal which corresponds to an actuator position value. In the exemplary embodiment shown, this is the rotational angle actual value of the armature shaft 95. This signal a is fed to a control device 109 of the transfer case 15. The control device 109 also receives a torque request M, that is to say a setpoint value of the clutch torque, from the driving dynamics regulating unit 33 of the motor vehicle (FIG. 1). On the basis of the torque request M, the control device 109 determines a rotational angle setpoint value from a clutch torque/rotational angle characteristic curve 111 which is stored in a non-volatile memory 113 of the control device 109. The control device 109 generates a control signal for the electric motor 93 in accordance with the difference between the rotational angle setpoint value and the rotational angle actual value , in order to correspondingly adjust the friction clutch 49 (FIGS. 2 and 3). The control device 109 therefore acts as a position regulator.

[0051] According to the invention, the control device 109 is also designed to determine the time-dependent setting behavior of the friction clutch 49 and to take it into account in the actuation of said friction clutch 49 in that said control device 109 regulates the engagement position of the clutch unit 47 in accordance with the determined setting behavior by correspondingly actuating the actuator 51 or its electric motor 93, as a result of which the setting behavior is compensated in favor of the positioning accuracy of the clutch unit 47. The determination of the time-dependent setting behavior of the friction clutch 49 takes place here by determining the current setting value of the friction clutch 49 as an output value of the filter by means of a transmission element (illustrated more precisely in FIG. 6) in the form of a PT1 element which is embodied as a low-pass filter.

[0052] The PT1 element which is illustrated in FIG. 6 is visualized with blocks 207 and 209 in FIG. 5 which shows a block circuit diagram of the setting value calculation according to the invention including the calculation of the time constant (block 201), the final setting value calculation (block 203) and the calculation of the setting value for the initialization of the transmission element (block 205), wherein block 207 carries out the setting value calculation for the lubricated state, and block 209 carries out the setting value calculation for the non-lubricated or dry state of the friction clutch 49. The setting value calculation of the blocks 207 and 209 is carried out in parallel or simultaneously here irrespective of the actual lubrication state of the clutch, since only the respectively relative setting value is output and passed on for regulating purposes by the assigned switch 211, the method of functioning of which will be explained in more detail below.

[0053] The PT1 element 207 for the lubricated state is described in more detail below with reference to FIG. 6, but the PT1 element 209 is correspondingly embodied and operates for the dry state. The PT1 element 207 receives as the input value at the summing node 207.1, on the one hand, a final setting value and, on the other hand, the output value, which is output by the switch 207.4, of the PT1 element 207 or the last determined current setting value and which is fed back with a certain delay according to block 207.5 to the summing node 207.1, on the one hand, and to the summing node 207.3, on the other hand. The summing node 207.1 then determines the difference between the final setting value and the last determined current setting value and passes on this difference to the multiplier node 207.2 which multiplies the determined difference by the filter constant or time constant of the PT1 element. At the second summing node 207.3, the current, fed-back setting value which was calculated last is added to the product which is formed in this way, so that the switch 207.4 can output the resulting sum as an output value of the filter and therefore as a current setting value. On the basis of the setting value which is determined in this way, the engagement position of the clutch unit 47 can then be subsequently adjusted by corresponding actuation of the actuator 51 or its electric motor 93, as a result of which the setting behavior of the friction clutch 49 can be compensated in favor of its positioning accuracy.

[0054] If the setting value calculation of the PT1 elements 207, 209 is inactive for a relatively long time, the switch 207.4 can be actuated via the input 1 for the purposes of initializing the PT1 elements 207, 209, in order to obtain, as an input value, an estimated setting value for the purposes of initializing the respective PT1 element, which setting value is fed back to the two summing nodes 207.1 and 207.3 in the next loop pass as a current setting value with a certain delay according to the node 207.5.

[0055] According to the invention there is also provision that the time constant or filter constant which is fed to the multiplier node 207.2 does not have a fixed value; instead the time constant can be set in a variable fashion in accordance with the desired locking torque of the friction clutch 49, as is explained in more detail below with reference to the block circuit diagram in FIG. 7.

[0056] Therefore, the time constant for the lubricated state of the friction clutch 59 is determined in accordance with the locking torque in block 201.1 on the basis of a characteristic curve, lookup table or calculation function stored therein, in accordance with the locking torque. However, since it has been detected according to the invention that the speed of approach of the current setting value to the final setting value can also change in accordance with the rotational speed of the clutch, the filter constant which is determined in this way is multiplied at the multiplier node 201.2 with a correction factor which is dependent on the rotational speed of the clutch and can be determined in block 201.3 by means of a characteristic curve, lookup table or calculation function stored there, in accordance with the clutch rotational speed. The filter constant which is modified in this way at the multiplier node 201.2 can then be made available to the PT1 element 207 for the lubricated state. In contrast, the PT1 element 209 for the dry state makes recourse, according to the block circuit diagram in FIG. 5, to a continuously constant time constant, since according to the invention it has been detected that the speed of approach of the current setting value to the final setting value in the dry state does not have any dependence on the set locking torque of the friction clutch 49.

[0057] As has already been explained above with reference to the block circuit diagram in FIG. 5, the PT1 elements 207 and 209 determine the current setting value as an output value of the transmission function with, inter alia, the final setting value as an input value. This final setting value or target setting value can be determined here according to the block circuit diagram in FIG. 8 from the locking torque of the clutch 49, on the one hand, and the disk work or the degree of wear of the clutch 49, on the other hand. Therefore, in block 203.1 a target setting value or final setting value is determined on the basis of a characteristic curve, lookup table or calculation function stored there, in accordance with the desired locking torque, said value being multiplied at the multiplier node 203.3 by a correction factor which is modified in block 203.2 by multiplication on the basis of a characteristic curve, lookup table or calculation function stored there, in accordance with the disk work or the degree of wear of the friction clutch. The target setting value or final setting value which is modified in this way can then be fed to the PT1 element 207 and the PT1 element 209 as an input value for the setting value calculation.

[0058] The degree of wear, on the basis of which the correction factor for modifying the target setting value is determined in the block 203.2, can be determined here by forming the time integral of the product from the clutch torque and a clutch slip in the form of a rotational speed difference between the input element 53 and the output element 55.

[0059] The estimation of the setting value, which estimation is fed to the switch 207.4 of the PT1 element 207 for the lubricated state or a corresponding switch of the PT1 element for the dry state for initialization of the respective filter, is described below with reference to the block circuit diagram in FIG. 9. For this purpose, the deviation or the difference between a setting value which was calculated last or a stored setting value and the target setting value or final setting value is firstly determined by the summing node 205.1, after which this difference is multiplied at the multiplier node 205.2 by a weighting factor which has been determined in the block 205.3 on the basis of a characteristic curve, lookup table or calculation table stored there, in accordance with the time which has passed since the last determined setting value. The deviation, which has been modified or weighted in accordance with the deactivation time, between the last stored setting value and the final setting value is then passed on to a summing node 205.4 which adds the final setting value or target setting value to this modified setting value deviation, in order to make available as an output value a setting value for the initialization of the PT1 element 207, 209 which has been interpolated between the last determined setting value and the final setting value.

[0060] As has already been explained, according to the invention there is provision that the calculation of the two PT1 elements 207 and 209 takes place simultaneously, but only the setting value of that PT1 element 207, 209 which corresponds to the current lubrication state of the friction clutch 49 is passed on by the switch 211 (see FIG. 5) for the regulation of the engagement position of the clutch unit 47. For this purpose, an OR gate 213 is connected upstream of the switch 211, said gate 213 passing on, in accordance with a predetermined deactivation time and/or a predetermined distance, either the output value of the PT1 element 207 for the lubricated state or the output value of the PT1 element 209 for the non-lubricated or dry state, as an output value for the regulation of the engagement position. For example, the OR gate 213 can infer a non-lubricated state of the friction clutch 49 here if it detects that the motor vehicle has been or was parked for a predetermined deactivation time, as can be the case, for example, if the summed clutch rotational speed does not change any more for a predetermined period. Otherwise, or in the event of a clutch rotational speed which is integrated over a predetermined time period exceeding a predetermined rotational speed value, the OR gate 213 can infer the lubricated state and correspondingly switch the switch 211 in such a way that it passes on the output value of the PT1 element 209 for the dry state.

[0061] While the invention is applied particularly advantageously in a transfer case with electromechanical activation of the friction clutch, the invention is not limited to the exemplary embodiment explained above. Other arrangements in the drive train of a motor vehicle are also possible, as explained at the beginning. In addition, the actuator 51 can be embodied differently than explained above in conjunction with the figures. For example, a different type of reduction gear 97 or a different type of deflection device 103 can be provided. Instead of the electromechanical activation of the friction clutch 49 as shown, it is, for example, also possible to provide electromagnetic, hydraulic or electrohydraulic activation. In this case, instead of the explained rotational angle/clutch torque characteristic curve 111, for example a pressure/clutch torque characteristic curve is adapted in accordance with the degree of wear of the clutch unit.

LIST OF REFERENCE DESIGNATIONS

[0062] 11 Internal combustion engine [0063] 13 Main transmission [0064] 15 Transfer case [0065] 17 Cardan shaft [0066] 19 Rear-axle differential gear [0067] 21 Wheel [0068] 23 Rear axle [0069] 25 Cardan shaft [0070] 27 Front-axle differential gear [0071] 29 Wheel [0072] 31 Front axle [0073] 33 Driving dynamics regulating unit [0074] 35 Wheel rotational speed sensor [0075] 37 Wheel rotational speed sensor [0076] 39 Sensor [0077] 41 Input shaft [0078] 43 First output shaft [0079] 45 Second output shaft [0080] 47 Clutch unit [0081] 49 Friction clutch [0082] 51 Actuator [0083] 53 Clutch basket [0084] 55 Clutch hub [0085] 57 Drive gearwheel [0086] 59 Chain drive [0087] 61 Output gearwheel [0088] 63 Supporting ring [0089] 65 Adjustment ring [0090] 67 Ball groove [0091] 69 Ball groove [0092] 71 Ball [0093] 73 Contact pressure ring [0094] 75 Disk spring arrangement [0095] 77 Activation lever [0096] 79 Activation lever [0097] 81 Roller [0098] 83 Roller [0099] 85 End face [0100] 87 End face [0101] 89 Control disk [0102] 91 Spline attachment [0103] 93 Electric motor [0104] 95 Armature shaft [0105] 97 Reduction gear [0106] 99 Worm [0107] 101 Worm gear [0108] 103 Deflection device [0109] 105 Output shaft [0110] 107 Position sensor [0111] 107 Position sensor [0112] 109 Control device [0113] 111 Clutch torque/rotational angle characteristic curve [0114] 111 Characteristic curve with modified gradient [0115] 111 Characteristic curve with modified offset [0116] 113 Memory [0117] A Rotational axis [0118] B Rotational axis [0119] C Rotational axis