FILTER APPARATUS AND METHOD
20200369533 ยท 2020-11-26
Inventors
- Nicholas John JACKSON (Lancashire Wigan, GB)
- Jasper Hendericus Maria KUIJPER (Lancashire Burscough, GB)
Cpc classification
B01D24/36
PERFORMING OPERATIONS; TRANSPORTING
C02F2103/007
CHEMISTRY; METALLURGY
C02F2201/3228
CHEMISTRY; METALLURGY
International classification
Abstract
The present disclosure relates to a filter apparatus (1) for mechanically filtering a liquid (W). The filter apparatus (1) includes a filter chamber (5) for containing a plurality of filter elements (7) for filtering the liquid (W). A steriliser unit (36) is provided for sterilising the liquid (W) and/or the filter elements (7) in the filter chamber (5). The present disclosure also relates to a method of filtering a liquid (W) including sterilising the liquid (W) and/or the filter elements (7) in the filter chamber (5).
Claims
1. A filter apparatus (1) for mechanically filtering a liquid (W), the filter apparatus (1) comprising: a filter chamber (5) for containing a plurality of filter elements (7) for filtering the liquid (W); and a steriliser unit (36) for sterilising the liquid (W) and/or the filter elements (7) in the filter chamber (5).
2. A filter apparatus (1) as claimed in claim 1, wherein the steriliser unit (36) is disposed inside the filter chamber (5).
3. A filter apparatus (1) as claimed in claim 1, wherein the steriliser unit (36) is disposed outside the filter chamber (5).
4. A filter apparatus (1) as claimed in any one of the preceding claims, wherein, in use, the filter elements (7) form a filter pack (29) in the filter chamber (5), the steriliser unit (36) being disposed proximal to a region where the filter pack (29) forms.
5. A filter apparatus (1) as claimed in any one of the preceding claims, wherein the filter chamber (5) comprises a liquid inlet (12) and a liquid outlet (14), the steriliser unit (36) being disposed proximal to the liquid outlet (14).
6. A filter apparatus (1) as claimed in any one of the preceding claims, wherein the steriliser unit (36) comprises at least one light source (37) for emitting UV light.
7. A filter apparatus (1) as claimed in claim 6, wherein the at least one light source (37) is configured predominantly to emit light having a wavelength of between 100 nm and 280 nm inclusive.
8. A filter apparatus (1) as claimed in claim 6 or claim 7 comprising means for reflecting light emitted from the at least one light source (37) into the filter chamber (5).
9. A filter apparatus (1) as claimed in any one of the preceding claims, wherein the filter elements (7) have an open cell structure.
10. A filter apparatus (1) as claimed in claim 9, wherein the filter elements (7) each comprise one or more filter cells.
11. A filter apparatus (1) as claimed in any one of the preceding claims, wherein the filter apparatus comprises means for introducing air into the filter chamber (5) through one or more air inlets (25) to agitate the filter elements (7).
12. A filter apparatus (1) as claimed in claim 11, wherein the filter chamber (5) is at least substantially sealed and the air introducing means (22) is configured to draw air into the filter chamber (5) as liquid is drained from said filter chamber (5).
13. A filter apparatus (1) as claimed in any one of the preceding claims comprising a control unit for controlling activation of the steriliser unit (36).
14. A filter apparatus (1) as claimed in claim 13, wherein the control unit is configured to control activation of a pump (3) for supplying liquid (W) to the filter chamber (5).
15. A filter apparatus (1) as claimed in claim 14, wherein the control unit is configured to activate the steriliser unit (36) when the pump (3) is operating.
16. A method of filtering a liquid (W), the method comprising: establishing a flow of liquid (W) through a filter pack (29) formed of a plurality of filter elements (7), and sterilising the liquid (W) and/or the filter elements (7) in the filter chamber (5) while the liquid (W) flows through the filter pack (29).
17. A method as claimed in claim 16, wherein the filter elements (7) each have an open cell structure.
18. A method as claimed in claim 16 or claim 17, wherein sterilising the filter elements (7) comprises emitting light which is incident on the filter elements (7) in the filter chamber (5).
19. A method as claimed in claim 18, wherein the light emitted into the filter chamber (5) is ultraviolet (UV) light.
20. A method as claimed in claim 18 or claim 19, wherein the light emitted into the filter chamber (5) has a wavelength of between 100 nm and 280 nm inclusive.
21. A method as claimed in any one of claims 16 to 20 comprising sterilising the filter elements (7) proximal to the filter pack (29).
22. A method as claimed in any one of claims 16 to 21, wherein the method comprises activating a steriliser unit (36) to sterilise the filter elements (7) in the filter chamber (5).
23. A method as claimed in claim 22, wherein the steriliser unit (36) is disposed inside the filter chamber (5).
24. A method as claimed in claim 22, wherein the steriliser unit (36) is disposed outside the filter chamber (5).
25. A method as claimed in any one of claims 16 to 24, wherein the flow of liquid (W) through the filter chamber (5) is performed concurrent with sterilisation of the filter elements (7).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] One or more embodiments of the present invention will now be described, by way of example only, with reference to the accompanying figures, in which:
[0056]
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[0059]
[0060]
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DETAILED DESCRIPTION
[0065] A filter system S incorporating a filter apparatus 1 in accordance with an embodiment of the present invention will now be described with reference to
[0066] In the filter system S shown schematically in
[0067] As shown in
[0068] As shown in
[0069] The filter apparatus 1 also comprises a drain conduit 16 for draining water from the filter chamber 5. The drain conduit 16 may, for example, be connected to waste or to a sump for collecting waste water. A drain valve 18 is provided for selectively opening and closing the drain conduit 16. The drain valve 18 in the present embodiment is manually operated, for example by operating a control lever. In a variant, the drain valve 18 may be actuated by a drain valve actuator, for example a first electromechanical actuator, such as a solenoid.
[0070] The filter apparatus 1 comprises means for introducing air into the filter chamber 5. The air introduction means (denoted generally by the reference numeral 22) comprises an air supply conduit 23 and a check valve 24. The air supply conduit 23 is connected to one or more air inlets 25 for introducing air into the filter chamber 5. As described herein, the air supply conduit 23 is configured to enable air to be drawn into the filter chamber 5 through the air inlets 25 by the reduced pressure in the filter chamber 5 caused by the water W draining from the filter chamber 5. The air supply conduit 23 extends vertically and has an air intake 27. In the present embodiment the check valve 24 is disposed at or proximal to the air intake 27. The air inlets 25 may be formed in one or more distribution conduits (not shown) disposed at the base of the filter chamber 5, for example extending radially outwardly from a central manifold. The check valve 24 enables one-way flow through the air supply conduit 23. In particular, the check valve 24 is configured to allow air to enter the air supply conduit 23 and to prevent water exiting through the air supply conduit 23. The check valve 24 may, for example, comprise a spring-biased closure member or a closure flap (not shown) configured to open to allow air to be drawn into the air supply conduit 23 and to close to prevent water W exiting through the air supply conduit 23. The check valve 24 may, for example, comprise a ball for locating in a valve seat to seal the air supply conduit 23. In an alternative embodiment, the check valve 24 may be replaced with a valve member which may be selectively opened and closed. In alternative embodiments, the check valve 24 may comprise an electromechanical actuator, such as a solenoid, for opening and closing the air supply conduit 23.
[0071] As outlined above, a plurality of filter elements 7 are disposed in the filter chamber 5. When the water W is introduced into the filter chamber 5, the filter elements 7 form a filter pack 29. In the present embodiment, the filter elements 7 have substantially neutral buoyancy and, due to the upwards flow of the water W through the filter chamber 5, the filter pack 29 forms at the top of the filter chamber 5, as illustrated in
[0072] As shown in
[0073] The filter apparatus 1 in the present embodiment comprises a steriliser unit 36 which is activated during filtration of the water W. The steriliser unit 36 comprises a light source 37, a shield member 38 and an electrical connector 39. The light source 37 is disposed inside the shield member 38. The light source 37 comprises at least one UV lamp configured to emit UV light for sterilising the filter elements 7. The shield member 38 is formed of quartz to enable transmission of the UV light emitted from the light source 37. In the present embodiment, the steriliser unit 36 comprises two (2) tubes arranged alongside each other to form a UV lamp. The UV lamp in the present embodiment has a power rating of 36 Watts. The light source 37 may comprise a single lamp or more than two (2) lamps. The steriliser unit 36 could comprise more than one light source 37. The light source 37 is configured to emit electromagnetic radiation in the ultraviolet (UV) range (i.e. electromagnetic radiation having a wavelength in the range 10 nm to 400 nm). In use, the UV light emitted by the light source 37 has germicidal properties and is effective in killing or rendering inactivate microorganisms, such as bacteria, germs, protozoa, helminths, fungi and viruses. Thus, at least in certain embodiments, the light source 37 may be germicidal. In certain embodiments, the emitted light may be short-wavelength ultraviolet (referred to as Ultraviolet C or UVC) having a wavelength in the range 100 nm to 280 nm. The ultraviolet light emitted by the light source 37 is effective in reducing or eliminating biological activity in the water W and/or in the filter elements 7. An enlarged view of the filter pack 29 is shown in
[0074] As shown in
[0075] The filter elements 7 disposed in the filter chamber 5 have an open cell structure which, in use, facilitates the transmission of the light emitted by the light source 37 through the filter pack 29. The light may, for example, be transmitted through the open cells of the filter elements 7. In certain embodiments, at least some of the light emitted by the light source 37 is transmitted at least partially through the filter pack 29. At least some of the light emitted by the light source 37 may be reflected off the surface of the filter elements 7 promoting scattering of the light within the filter pack 29. This may help to increase exposure of micro-organisms present on the filter elements 7 (both on external surfaces thereof and also on interior surfaces within the open cells) to the UV light emitted by the at least one light source 22. The provision of ribs on the outside of the filter elements 7 may help to maintain paths for transmission of the UV light between filter elements 7 disposed adjacent to each other within the filter pack 29. The central location of the light source 37 within the filter chamber 5 helps to promote penetration of the UV light into the filter pack 29. As shown in
[0076] The filter elements 7 could be formed from a plastics material which is transparent or semi-transparent to UV light. At least some of the UV light emitted by the light source 37 may be transmitted through the filter elements 7 within the filter pack 29. The filter elements 7 may be formed from a plastics material which is transparent (or semi-transparent) to UV light having a wavelength corresponding to the wavelength of the UV light output by the light source 37. For example, the plastics material may permit transmission of UV light having a wavelength less than 290 nm. The filter elements 7 may, for example, be formed from UV transmitting acrylic, cyclic olefin copolymer (COC), or other plastics polymer.
[0077] As shown schematically in
[0078] The operation of the filter apparatus 1 will now be described with reference to
[0079] The steriliser unit 36 is activated at the same time as the pump 3. The light source 37 is energized and UV light is emitted directly into the filter pack 29, as illustrated in
[0080] As shown in
[0081] The introduction of air into the filter chamber 5 continues concurrently with drainage of the water W from the filter chamber 5. By draining the water W through the drain conduit 16, the material and debris is expelled from the filter chamber 5. The filter elements 7 may thereby be cleaned ready to perform filtration. The agitation of the filter elements 7 continues until the water level in the filter chamber 5 drops below the height of the air inlets 25 or the filter chamber 5 is empty. The level of the water W drops below the height of the air inlets 25 and air is drawn freely into the filter chamber 5. The pressure in the filter chamber 5 returns to atmospheric pressure and the check valve 24 closes. As shown schematically in
[0082] Once the water W has drained to waste and the filter chamber 5 is empty, the drain valve 18 is operated to close the drain conduit 16 and the pump 3 is re-started. The pump 3 supplies unfiltered water W such that the filter chamber 5 is partially or completely re-filled with unfiltered water W. The drain valve 18 may be held open such that additional washing of the filter elements 7 may be performed and the water supplied by the pump 3 flushed directly to waste through the drain conduit 16. The inlet for the liquid supply conduit 11 could extend upwardly into the filter chamber 5 to promote washing of the filter elements 7. In alternative arrangements, the drain valve 18 may be closed before or concurrent with opening of the liquid return conduit 13. The backwashing may optionally be performed more than once. For example, the filter chamber 5 may be partially or completely re-filled, the liquid return conduit 13 closed and the drain valve 18 re-opened. The backwashing of the filter elements 7 is the same as described above, as air is drawn into the filter chamber 5 to form bubbles B which agitate the filter elements 7.
[0083] The pump 3 is re-started to pump water from the swimming pool 2 into the filter chamber 5. The drain valve 18 is operated to close the drain conduit 16 and the filter chamber 5 is refilled with unfiltered water W. The filter elements 7 re-form the filter pack 29 and are operative to perform mechanical filtration of the water W since it flows upwardly through the filter chamber 5. The steriliser unit 36 is activated and the light source 37 illuminated. The filtered water W is returned to the swimming pool 2 through the liquid return conduit 13.
[0084] The filter apparatus 1 described herein incorporates a sealed filter chamber 5 capable of supporting an operating pressure greater than atmospheric pressure. It will be understood that the filter apparatus 1 may be modified such that the operating pressure in the filter chamber 5 is less than atmospheric pressure. In particular, the filter apparatus 1 may be reconfigured such that the filter chamber 5 is on the suction side of the pump 3. For example, the pump 3 may be disposed in the liquid return conduit 13. The other connections to the filter chamber 5, including the air introducing means 22, may remain unchanged in this arrangement.
[0085] A variant of the filter apparatus 1 is shown in
[0086] To facilitate installation of the filter apparatus 1 described herein, the filter chamber 5 may be pre-charged at the assembly stage with an appropriate volume of the filter elements 7. Thus, the filter elements 7 may be introduced into the filter apparatus 1 during assembly. The filter apparatus 1 may be shipped with the filter elements 7 in situ.
[0087] It will be understood that more than one of the filter apparatus 1 described herein may be arranged in series or in parallel to perform filtration. An array comprising a plurality of the filter apparatus 1 may be assembled depending on the volume of liquid to be filtered. In certain embodiments, the filter apparatus 1 may have a modular configuration to facilitate assembly of the array. A schematic representation of a filtration system S comprising a first filter apparatus 1 and a second filter apparatus 1 arranged in parallel is shown in
[0088] The steriliser unit 36 has been described herein as being disposed inside the filter chamber 5. In a variant, the steriliser unit 36 could be provided outside the filter chamber 5. For example, the steriliser unit 36 could be configured to emit ultra violet light into the filter chamber 5, for example through a transparent or semi-transparent section of the sidewall 6. The steriliser unit 36 could, for example, have an annular form for emitting light radially inwardly into the filter chamber 5.
[0089] The filter apparatus 1 described herein establishes an up flow of the water W through the filter chamber 5. It will be understood that the filter apparatus 1 may be modified to establish a down flow of the water W through the filter chamber 5. In this arrangement, the steriliser unit 36 may be disposed at the bottom of the filter chamber 5. The filter apparatus 1 may also be configured to establish a lateral or horizontal flow of water W through the filter chamber 5.