ROLLING BEARING ATTACHMENT STRUCTURE
20200370594 ยท 2020-11-26
Assignee
Inventors
Cpc classification
F16C2226/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A rolling bearing attachment structure for attaching a rolling bearing to a journal portion of a crankshaft includes: the rolling bearing; and the crankshaft. The rolling bearing is attached to an outer peripheral surface of the journal portion, and includes: a pair of two-split inner rings which are split into two portions in a circumferential direction; a pair of two-split outer rings which are provided on a radial direction outer side of the two-split inner rings and are split into two portions in the circumferential direction; a plurality of rolling elements rotatably provided between the pair of two-split outer rings and the pair of two-split inner rings; and a cage which holds the plurality of rolling elements at substantially equal intervals in the circumferential direction.
Claims
1. A rolling bearing attachment structure for attaching a rolling bearing to a journal portion of a crankshaft, comprising: the rolling bearing; and the crankshaft, wherein the rolling bearing includes: a pair of two-split inner rings which is attached to an outer peripheral surface of the journal portion and is split into two portions in a circumferential direction; a pair of two-split outer rings which is provided on outer sides of the pair of two-split inner rings in a radial direction and is split into two portions in the circumferential direction; a plurality of rolling elements rotatably provided between the pair of two-split outer rings and the pair of two-split inner rings; and a cage which holds the plurality of rolling elements at substantially equal intervals in the circumferential direction, wherein the crankshaft includes a pair of crank arms provided on two axial direction sides of the journal portion, wherein the pair of crank arms includes a caulking margin, at least a part of the caulking margin in a peripheral direction protruding radially outward from a facing end surface facing an axial direction face of the pair of two-split inner rings, wherein the pair of two-split inner rings is sandwiched in an axial direction by the pair of crank arms, and wherein an outer peripheral surface of the pair of two-split inner rings is fixed by a caulked portion formed by caulking the caulking margin.
2. The rolling bearing attachment structure according to claim 1, wherein the pair of two-split inner rings includes a pair of rib portions which protrudes radially outward from two axial direction end portions, and wherein the caulking margin is caulked to an outer peripheral surface of the pair of rib portions.
3. The rolling bearing attachment structure according to claim 1, wherein the pair of two-split inner rings includes a plurality of recessed portions formed at equal intervals in the peripheral direction in the outer peripheral surface where the caulking margin is caulked.
4. The rolling bearing attachment structure according to claim 1, wherein the pair of two-split inner rings includes a concave-convex structure constituted by a plurality of recessed portions or protruding portions formed at equal intervals in the peripheral direction in two axial direction face of the rings.
5. The rolling bearing attachment structure according to claim 1, wherein the pair of two-split inner rings includes a concave-convex structure constituted by a plurality of recessed portions or protruding portions formed at equal intervals in the peripheral direction in an inner peripheral surface.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0030] Hereinafter, a detailed description will be given based on first to sixth embodiments of a rolling bearing attachment structure according to the present invention with reference to the drawings. First, a rolling bearing 1 and a crankshaft 11 according to the first embodiment will be described with reference to
First Embodiment
[0031] As shown in
[0032] The crankshaft 11 includes the journal portion 12, a crank arm 14, a crank pin 15, a balance weight 16, and the like. The journal portion 12 is provided at a rotation center position of the crankshaft 11, and is rotatably supported by the housing 13 via the rolling bearing 1. A plurality of the crank arms 14 are arranged side by side at intervals in an axial direction, and are connected to each other by the journal portion 12 and the crank pin 15. The crank pin 15 is provided at a tip end portion of the crank arm 14, and the balance weight 16 is provided at a rear end portion of the crank arm 14. The balance weight 16 may be formed integrally with the crank arm 14, or may be formed separately from the crank arm 14.
[0033] As shown in
[0034] Further, the rolling bearing 1 includes a pair of two-split inner rings 5A, 5B which are split into two portions in the circumferential direction. Inner peripheral surfaces of the two-split inner rings 5A, 5B are fitted to the outer peripheral surface of the journal portion 12, and the rollers 3 are capable of rolling on outer peripheral surfaces of the two-split inner rings 5A, 5B. The cage which holds the rollers 3 at equal intervals in the circumferential direction is not limited to have a two-split structure, and may also have a ring structure divided at one location in the circumferential position, and the divided location may be expanded to be attached to the outer peripheral surfaces of the two-split inner rings 5A, 5B.
[0035] As shown in
[0036] The two-split inner rings 5A, 5B respectively include divided surfaces 5A2, 5B2 whose two circumferential direction end surfaces extend straight along the axial direction. The two-split inner rings 5A, 5B abut against each other on the divided surfaces 5A2, 5B2 at two circumferential direction ends, or face each other with a slight gap therebetween formed in the circumferential direction. A large number of fine grooves 18, which extend along the axial direction and have a depth of about 0.1 mm to 0.2 mm, are formed in the inner peripheral surfaces of the two-split inner rings 5A, 5B at substantially equal intervals in a peripheral direction. Accordingly, a concave-convex structure 19 is formed on the inner peripheral surfaces of the two-split inner rings 5A, 5B by the fine grooves 18 which are substantially uniformly distributed in the peripheral direction of the inner peripheral surfaces.
[0037] As shown in
[0038] As shown in
[0039] The two-split inner rings 5A, 5B are first attached to the outer peripheral surface of the journal portion 12 by cold fitting or shrink fitting. That is, the two-split inner rings 5A, 5B are fitted to the outer peripheral surface of the journal portion 12 in a state where an axial direction dimension thereof is reduced by cooling, or are fitted to the outer peripheral surface of the journal portion 12 in a state where the distance W between the crank arms 14 is expanded by heating the journal portion 12.
[0040] When the two-split inner rings 5A, 5B or the journal portion 12 returns to normal temperature, the two axial direction face of the rings 5A3, 5B3 of the two-split inner rings 5A, 5B are pressed against the facing end surface portions T1 of the crank arms 14, and the two-split inner rings 5A, 5B are sandwiched and held by the crank arms 14 due to a frictional force therebetween.
[0041] Subsequently, as shown in
[0042] The caulking margin 21 is pressed against the caulking jig 22 at substantially equal intervals in the peripheral direction. The caulking jig 22 may be caulked at a plurality of locations in the peripheral direction to be caulked into the outer peripheral surfaces of the rib portions 5A1, 5B1 of the two-split inner rings 5A, 5B. A plurality of the caulking margins 21 may be formed so as to protrude radially outward from the facing end surface portions T1 of the crank arms 14 at substantially equal intervals in the peripheral direction. The caulking jig 22 may be pressed against the caulking margin 21 to perform caulking, and a plurality of locations of the outer peripheral surfaces of the rib portions 5A1, 5B1 of the two-split inner rings 5A, 5B may be pressed and fixed radially inward by the caulked portion 23.
[0043] As described above in detail, in the attachment structure according to the first embodiment for attaching the rolling bearing 1 to the crankshaft 11, the caulking margins 21 extend over the entire circumference from the facing end surface portions T1 which face the two axial direction face of the rings 5A3, 5B3 of the two-split inner rings 5A, 5B of the crank arms 14. Alternatively, since the caulking margins 21 are provided so as to protrude radially outward at equal intervals along the peripheral direction, the caulking margins 21 can be easily formed.
[0044] Since the pair of rib portions 5A1 is formed on the two axial direction end edge portions of the outer peripheral surface of the two-split inner ring 5A while the pair of rib portions 5B1 is formed on the two axial direction end edge portions of the outer peripheral surface of the two-split inner ring 5B, an area of the axial direction face of the rings of the two-split inner rings 5A, 5B can be increased, a holding force of the sandwiching of a pair of the crank arms 14 can be increased, and thus a fixing force can be improved. Interference between the two-split cages 4A, 4B, which hold the rollers 3, and the crank arms 14 can be prevented, and wear of the two-split cages 4A, 4B can be prevented.
[0045] Since the caulking margin 21 is caulked to the outer peripheral surfaces of the rib portions 5A1, 5B1 of the two-split inner rings 5A, 5B, the two axial direction end edge portions of the outer peripheral surfaces of the two-split inner rings 5A, 5B are pressed radially inward and fixed by the caulked portion 23. As a result, lifting and deformation of split portions formed at two peripheral direction end portions of the two-split inner rings 5A, 5B can be reduced, and rotation of the two-split inner rings 5A, 5B with respect to the journal portion 12 can be restrained when a large load is applied to the two-split inner rings 5A, 5B. Consequently, passing vibration generated when the rollers 3 passes through the split portions can be reduced, and NV reduction can be achieved.
[0046] Since the large number of fine grooves 18 extend along the axial direction in the inner peripheral surfaces of the two-split inner rings 5A, 5B, resistance of the two-split inner rings 5A, 5B with respect to the journal portion 12 can be increased in the peripheral direction by the fine grooves 18, and the rotation of the two-split inner rings 5A, 5B with respect to the journal portion 12 can be further restrained.
Second Embodiment
[0047] Next, a rolling bearing 31 and a crankshaft 41 according to a second embodiment will be described with reference to
[0048] The rolling bearing 31 and the crankshaft 41 according to the second embodiment have substantially the same configuration as that of the rolling bearing 1 and the crankshaft 11 according to the first embodiment. However, as shown in
[0049] As shown in
[0050] The large number of fine grooves 18, which extend along the axial direction and have the depth of about 0.1 mm to 0.2 mm, are formed in inner peripheral surfaces of the two-split inner rings 32A, 32B at substantially equal intervals in the peripheral direction. Accordingly, a concave-convex structure 33 is formed on the inner peripheral surfaces of the two-split inner rings 32A, 32B by the fine grooves 18 which are substantially uniformly distributed in the peripheral direction of the inner peripheral surfaces.
[0051] As shown in
[0052] As shown in
[0053] The two-split inner rings 32A, 32B are first attached to the outer peripheral surface of the journal portion 12 by cold fitting or shrink fitting. That is, the two-split inner rings 32A, 32B are fitted to the outer peripheral surface of the journal portion 12 in a state where an axial direction dimension thereof is reduced by cooling, or are fitted to the outer peripheral surface of the journal portion 12 in the state where the distance W between the crank arms 14 is expanded by heating the journal portion 12.
[0054] When the two-split inner rings 32A, 32B or the journal portion 12 returns to the normal temperature, the two axial direction face of the rings 32A3, 32B3 of the two-split inner rings 32A, 32B are pressed against the facing end surface portions T2 of the crank arms 14, and the two-split inner rings 32A, 32B are sandwiched and held by the crank arms 14 due to a frictional force therebetween.
[0055] Subsequently, as shown in
[0056] The caulking margin 42 is pressed against the caulking jig 22 at substantially equal intervals in the peripheral direction. The caulking jig 22 may be caulked at a plurality of locations in the peripheral direction to be caulked into the two axial direction end edge portions of the outer peripheral surfaces of the two-split inner rings 32A, 32B. A plurality of the caulking margins 42 may be formed so as to protrude radially outward from the facing end surface portions T2 of the crank arms 14 at substantially equal intervals in the peripheral direction. The caulking jig 22 may be pressed against the caulking margin 42 to perform caulking, and a plurality of locations of the two axial direction end edge portions of the outer peripheral surfaces of the two-split inner rings 32A, 32B may be pressed and fixed radially inward by the caulked portion 43.
[0057] As described above in detail, in the attachment structure according to the second embodiment for attaching the rolling bearing 31 to the crankshaft 41, the caulking margins 42 extend over the entire circumference from the facing end surface portions T2 which face the two axial direction face of the rings 32A3, 32B3 of the two-split inner rings 32A, 32B of the crank arms 14. Alternatively, since the caulking margins 42 are provided so as to protrude radially outward at equal intervals along the peripheral direction, the caulking margins 42 can be easily formed.
[0058] In a state where the pair of two-split inner rings 32A, 32B are sandwiched and held by the pair of crank arms 14 in the axial direction, the caulking margin 42 is caulked to the two axial direction end edge portions of the outer peripheral surfaces of the pair of two-split inner rings 32A, 32B. As a result, since the two axial direction end edge portions of the outer peripheral surfaces of the two-split inner rings 32A, 32B are pressed radially inward and fixed by the caulking, lifting and deformation of split portions formed at two peripheral direction end portions of the two-split inner rings 32A, 32B can be reduced, and rotation of the two-split inner rings 32A, 32B with respect to the journal portion 12 can be restrained when a large load is applied to the two-split inner rings 32A, 32B. Consequently, the passing vibration generated when the rollers 3 passes through the split portions can be reduced, and the NV reduction can be achieved.
[0059] Since the large number of fine grooves 18 extend along the axial direction in the inner peripheral surfaces of the two-split inner rings 32A, 32B, resistance of the two-split inner rings 32A, 32B with respect to the journal portion 12 can be increased in the peripheral direction by the fine grooves 18, and the rotation of the two-split inner rings 32A, 32B with respect to the journal portion 12 can be further restrained.
Third Embodiment
[0060] Next, a rolling bearing 51 according to a third embodiment will be described with reference to
[0061] The rolling bearing 51 according to the third embodiment have substantially the same configuration as that of the rolling bearing 1 according to the first embodiment. However, as shown in
[0062] The attachment structure configured as described above according to the third embodiment for attaching the rolling bearing 51 to the crankshaft 11 has the following advantageous effects in addition to advantageous effects achieved by the attachment structure according to the first embodiment for attaching the rolling bearing 1 to the crankshaft 11. Specifically, when the caulking margins 21 are caulked over the entire circumference of the outer peripheral surfaces of the rib portions 5A1, 5B1 of the two-split inner rings 5A, 5B, the caulking margins 21 fit into the recessed portions 52. As a result, the rotation of the two-split inner rings 5A, 5B with respect to the journal portion 12 can be further restrained.
Fourth Embodiment
[0063] Next, a rolling bearing 61 according to a fourth embodiment will be described with reference to
[0064] The rolling bearing 61 according to the fourth embodiment have substantially the same configuration as that of the rolling bearing 31 according to the second embodiment. However, as shown in
[0065] The attachment structure configured as described above according to the fourth embodiment for attaching the rolling bearing 61 to the crankshaft 41 has the following advantageous effects in addition to advantageous effects achieved by the attachment structure according to the second embodiment for attaching the rolling bearing 31 to the crankshaft 41. Specifically, when the caulking margins 42 are caulked over the entire circumference of the two axial direction end edge portions of the outer peripheral surfaces of the two-split inner rings 32A, 32B, the caulking margins 42 fit into the recessed portions 62. As a result, the rotation of the two-split inner rings 32A, 32B with respect to the journal portion 12 can be further restrained.
Fifth Embodiment
[0066] Next, a rolling bearing 71 according to a fifth embodiment will be described with reference to
[0067] The rolling bearing 71 according to the fifth embodiment have substantially the same configuration as that of the rolling bearing 1 according to the first embodiment. However, as shown in
[0068] The concave-convex structure 72 configured by the oblique knurls is formed before heat treatment for curing necessary portions of the two-split inner rings 5A, 5B is performed. Although the described concave-convex structure 72 is configured by the oblique knurls, the concave-convex structure 72 may also be configured by vertical knurls perpendicular to the divided surfaces 5A2, 5B2, or lattice knurls intersecting in a mesh pattern.
[0069] The attachment structure configured as described above according to the fifth embodiment for attaching the rolling bearing 71 to the crankshaft 11 has the following advantageous effects in addition to advantageous effects achieved by the attachment structure according to the first embodiment for attaching the rolling bearing 1 to the crankshaft 11. Specifically, by attaching the two-split inner rings 5A, 5B to the outer peripheral surface of the journal portion 12 by cold fitting or shrink fitting, the facing end surface portions T1 of the crank arms 14, which face the two axial direction face of the rings 5A3, 5B3 of the two-split inner rings 5A, 5B, are fitted into and pressure contact with the concave-convex structure 72 configured by the oblique knurls. As a result, the rotation of the two-split inner rings 5A, 5B with respect to the journal portion 12 can be further restrained.
[0070] A concave-convex structure, which is configured by knurls formed by knurling over the entire circumference, such as oblique knurls obliquely inclined with respect to the divided surfaces 32A2, 32B2, vertical knurls perpendicular to the divided surfaces 32A2, 32B2, or lattice knurls intersecting in a mesh pattern, may also be formed on the two axial direction face of the rings 32A3, 32B3 of the pair of two-split inner rings 32A, 32B according to the second embodiment with equal intervals in the peripheral direction.
[0071] As a result, by attaching the two-split inner rings 32A, 32B to the outer peripheral surface of the journal portion 12 by cold fitting or shrink fitting, the facing end surface portions T2 of the crank arms 14, which face the two axial direction face of the rings 32A3, 32B3 of the two-split inner rings 32A, 32B, are fitted into and pressure contact with the concave-convex structure configured by the oblique knurls, the vertical knurls or the lattice knurls intersecting in the mesh pattern. As a result, the rotation of the two-split inner rings 32A, 32B with respect to the journal portion 12 can be further restrained.
Sixth Embodiment
[0072] Next, a rolling bearing 81 according to a sixth embodiment will be described with reference to
[0073] The rolling bearing 81 according to the sixth embodiment have substantially the same configuration as that of the rolling bearing 1 according to the first embodiment. However, as shown in
[0074] The attachment structure configured as described above according to the sixth embodiment for attaching the rolling bearing 81 to the crankshaft 11 has the following advantageous effects in addition to advantageous effects achieved by the attachment structure according to the first embodiment for attaching the rolling bearing 1 to the crankshaft 11. Specifically, by attaching the two-split inner rings 5A, 5B to the outer peripheral surface of the journal portion 12 by cold fitting or shrink fitting, the facing end surface portions T1 of the crank arms 14, which face the two axial direction face of the rings 5A3, 5B3 of the two-split inner rings 5A, 5B, are fitted into and pressure contact with the cutout grooves 82 and the concave-convex portion 83 having the satin pattern or the like. As a result, the rotation of the two-split inner rings 5A, 5B with respect to the journal portion 12 can be further restrained.
[0075] The plurality of (for example, three) cutout grooves 82, which extend over the entire width along the radial direction and have a depth of 0.1 mm to 0.2 mm, may also be formed in the two axial direction face of the rings 32A3, 32B3 of the pair of two-split inner rings 32A, 32B according to the second embodiment at equal intervals in the peripheral direction. At least one cutout groove 82 may be formed in each of the two axial direction face of the rings 32A3, 32B3. The concave-convex portion 83 having the satin pattern or the like may also be formed by surface roughening such as sandblasting or etching in portions of the two axial direction face of the rings 32A3, 32B3 excluding the cutout grooves 82.
[0076] As a result, by attaching the two-split inner rings 32A, 32B to the outer peripheral surface of the journal portion 12 by cold fitting or shrink fitting, the facing end surface portions T2 of the crank arms 14, which face the two axial direction face of the rings 32A3, 32B3 of the two-split inner rings 32A, 32B, are fitted into and pressure contact with the cutout grooves 82 and the concave-convex portion 83 having the satin pattern or the like. As a result, the rotation of the two-split inner rings 32A, 32B with respect to the journal portion 12 can be further restrained.
[0077] The present invention is not limited to the first to sixth embodiments, and various improvements, modifications, additions, and deletions may be made without departing from the scope of the present invention. In the following description, the same reference numerals as those of configurations and the like of the rolling bearing 1 and the crankshaft 11 according to the first embodiment of
[0078] (A) For example, instead of the fine grooves 18, the concave-convex structure 19 or the concave-convex structure 33, which is formed by the oblique knurls formed by knurling and obliquely inclined with respect to the circumferential direction over the entire circumference, the vertical knurls along the peripheral direction, or the lattice knurls intersecting in the mesh pattern, may be formed on the inner peripheral surfaces of the pair of two-split inner rings 5A, 5B or the inner peripheral surfaces of the two-split inner rings 32A, 32B so as to be substantially uniformly distributed in the peripheral direction and the axial direction. The concave-convex structure 19 or the concave-convex structure 33, which is formed by the oblique knurls, the vertical knurls or the lattice knurls intersecting in the mesh pattern is formed before heat treatment for curing necessary portions of the two-split inner rings 5A, 5B or the two-split inner rings 32A, 32B is performed.
[0079] As a result, by attaching the two-split inner rings 5A, 5B to the outer peripheral surfaces of the journal portion 12 by cold fitting or shrink fitting, the resistance of the two-split inner rings 5A, 5B with respect to the journal portion 12 can be increased in the peripheral direction, and the rotation of the two-split inner rings 5A, 5B with respect to the journal portion 12 can be further restrained. By attaching the two-split inner rings 32A, 32B to the outer peripheral surfaces of the journal portion 12 by cold fitting or shrink fitting, the resistance of the two-split inner rings 32A, 32B with respect to the journal portion 12 can be increased in the peripheral direction, and the rotation of the two-split inner rings 32A, 32B with respect to the journal portion 12 can be further restrained.
[0080] This application is based on JP-A-2017-240786 filed on Dec. 15, 2017, the contents of which are incorporated herein by reference.
REFERENCE SIGNS LIST
[0081] 1, 31, 51, 61, 71, 81 Rolling bearing [0082] 2A, 2B Two-split outer ring [0083] 3 Roller [0084] 4A, 4B Cage [0085] 5A, 5B, 32A, 32B Two-split inner ring [0086] 5A1, 5B1 Rib portion [0087] 5A3, 5B3, 32A3, 32B3 Axial direction face of the ring [0088] 11, 41 Crankshaft [0089] 12 Journal portion [0090] 14 Crank arm [0091] 18 Fine groove [0092] 19, 33, 72 Concave-convex structure [0093] 21, 42 Caulking margin [0094] 23, 43 Caulked portion [0095] 52, 62 Recessed portion