Liquid natural gas storage tank design
10845002 ยท 2020-11-24
Assignee
Inventors
Cpc classification
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0304
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0134
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0629
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0626
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0329
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0391
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0354
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0358
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0337
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0643
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention utilize a combination of wooden elements (20, 21), stainless steel membranes (22) and insulating materials in embodiments of the present invention. An object of the present invention is to be able to build the LNG tank separately from the building of the ship, and fit a complete or nearly complete LNG tank into the space of the ship hull when appropriate during the process of building the ship. Therefore, the building of the tank and the ship can be done in parallel, which by experience reduces the total time of building the ship considerably, and hence provide substantial cost savings.
Claims
1. A Liquid Natural Gas (LNG) storage tank comprising an outer mechanical support structure providing a closed space housing a membrane wall of the LNG tank, wherein the membrane wall is constituted by at least the following constructional elements in order from the inner surface side of the outer mechanical support structure toward the interior storage space of the LNG storage tank: a first end of a wooden spacer element is attached to the inner surface of the mechanical support structure, while a second end opposite the first end is attached to a backside of a wooden wall element, wherein a double plated membrane element is attached or located adjacent to a front side opposite the backside of the wooden wall element, wherein an outer surface of the double plated membrane element is facing towards the interior of the storage space of the LNG tank, the double plated membrane element is constituted by a first steel plate being arranged with a first plurality of protruding corrugation elements, and a second steel plate arranged with a second plurality of protruding corrugation elements, wherein the first steel plate is welded to the second steel plate face to face, wherein top points or top surfaces of the first plurality of protruding corrugation elements of the first steel plate is touching corresponding top points or top surfaces of the second plurality of corrugation elements of the second steel plate, wherein the welding is done by spot welding together a selected number of touching top points or top surfaces of the first plurality of protruding corrugation elements of the first steel plate touching corresponding protruding corrugation elements of the second plurality of corrugation elements of the second steel plate, the membrane element is thereby arranged with an accessible space in between the respective first and second steel plates of a membrane element, a complete tank wall supported by the outer mechanical support structure is arranged by assembling a plurality of spacer elements supporting a plurality of continuously joined wooden wall elements supporting a plurality of continuously joined double plated membrane elements, thereby forming a closed leakage free storage space of the LNG tank.
2. The LNG tank according to claim 1, wherein joining of a first membrane element to a second membrane element comprises arranging the first steel plate to have a relative larger size than the second steel plate of a membrane element, thereby there is left an opening in between the second steel plate of the first membrane element and the second steel plate of the second membrane element when the first membrane element is arranged adjacent to the second membrane element when joining the first and second membrane elements, then an edge of the first steel plate of the first membrane element is touching an edge of the first steel plate of the second membrane element and a first splicing plate is inserted through the opening between the respective two adjacent second steel plates, and is welded over the two touching surface edges of the respective two adjacent first steel plates followed by welding a second splicing plate over the adjacent edges of the respective two second steel plates, all edges of adjacent sides of joined membrane elements are correspondingly welded together uninterrupted.
3. The LNG tank according to claim 1, wherein joining a first wooden wall element to a second wall element comprises arranging edges of the wall elements with respective tongues and grooves, wherein a tongue of the first wooden wall element is inserted into a corresponding groove of the second wall element.
4. The LNG tank according to claim 3, wherein edges of wall elements are arranged with protruding fingers, wherein fingers of a first wooden wall element is inserted into corresponding spaces in between the protruding fingers of a second wooden wall element, wherein the fingers of the second wooden wall element is inserted into corresponding spaces between the fingers of the first wooden wall element.
5. The LNG tank according to claim 1, wherein respective membrane elements are attached by bolts welded to the backside of the double plated membrane elements facing towards respective corresponding wooden wall elements.
6. The LNG tank according to claim 5, wherein respective bolts are prolonged to pass through wooden wall elements and either be fastened to the inner surface of the mechanical support structure, or is attached to a top or side surface of at least one spacer element being attached to the wooden wall element supporting the membrane element.
7. The LNG tank according to claim 1, wherein the membrane wall comprising the respective constructional elements are assembled in a herringbone pattern.
8. The LNG tank according to claim 1, wherein the membrane wall comprising the respective constructional elements are assembled in a brick pattern.
9. The LNG tank according to claim 7, wherein the length of a membrane element is twice the height of the membrane element.
10. The LNG tank according to claim 1, wherein the outer mechanical support structure is the hull of a ship.
11. The LNG tank according to claim 1, wherein the outer mechanical support structure is a concrete wall of a LNG tank onshore.
12. The LNG tank according to claim 1, wherein the outer mechanical support structure is a closed container.
13. The LNG tank according to claim 1, wherein the space defined inside the respective membrane elements of a membrane wall is circulated with a cooling agent.
14. The LNG tank according to claim 11, wherein the pressure of the circulating cooling agent is monitored.
15. The LNG tank according to claim 1, wherein the wooden elements are made from liquid tight plywood.
16. The LNG tank according to claim 1, wherein air in the space defined by the spacer elements is evacuated, and the space is maintained at a vacuum pressure, or near vacuum, over time.
17. The LNG tank according to claim 16, wherein the vacuum is monitored.
Description
DESCRIPTION OF THE FIGURES
(1) The LNG storage tank according to the present invention will now be described in more detail with reference to the accompanying figures. The attached figures illustrate an example of embodiment of the present invention and is not to be construed as being limiting to other possible embodiments falling within the scope of the attached claim set.
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DETAILED DESCRIPTION OF AN EMBODIMENT
(26) Although the present invention has been described in connection with the specified embodiments, it should not be construed as being in any way limited to the presented examples. The scope of the present invention is set out by the accompanying claim set. In the context of the claims, the terms comprising or comprises do not exclude other possible elements or steps. Further, the mentioning of references such as a or an etc. should not be construed as excluding a plurality. The use of reference signs in the claims with respect to elements indicated in the figures shall also not be construed as limiting the scope of the invention. Furthermore, individual features mentioned in different claims, may possibly be advantageously combined, and the mentioning of these features in different claims does not exclude that a combination of features is not possible and advantageous.
(27) The French company GTT Technigaz has developed a range of LNG tank designs suitable for ships, based on using a combination of plywood plates and corrugated steel plates and isolation materials. An example of their design in illustrated in
(28) The primary membrane is made of single corrugated stainless steel plates being fixed directly to a first insulation system. The secondary membrane is a single corrugated stainless steel plate directly connected to a second insulation system. The corrugations are a V shaped folding along the edges of the respective stainless steel plates.
(29) The panels comprise plywood panels facing towards the ship hull sides and are attached to the inner hull side.
(30) The design of the walls of the cited prior art LNG storage tank comprises in order: the ship hull side, a plywood panel, the second insulating system, the secondary membrane, the first insulation system and finally the primary membrane.
(31) The use of the wood materials in the design provides a material that can withstand twisting movements of the ship hull much easier than any steel design. The corrugated steel plates make it possible to mitigate mechanical stress from the above discussed twisting of the ship hull as well as thermal induced stress, for example induced during filling and unloading LNG from the tank, or when LNG is stored in the tank.
(32) The present invention uses a similar combination of materials as used in the above discussed prior art solution. However, an object of the present invention is to be able to build the LNG tank separately from the building of the ship, and fit a complete or nearly complete LNG tank into the space of the ship hull when appropriate during the process of building the ship. Therefore, the building of the tank, or at least parts of the tank, and the ship can be done in parallel, which by experience reduces the total time of building the ship considerably, and hence provides substantial cost savings. A beneficial effect of this aspect of a possibility to build walls of a LNG tank according to the present invention separately from a structure supporting or transporting the LNG tank, is that the LNG tank as such can easily be adapted to many different application areas comprising different support structures.
(33) A consequence of the design according to the present invention, is that the present inventive LNG tank concept also can be used in land based LNG tank systems providing cost effective onshore storage of LNG.
(34) Another unique feature of the present invention is that a LNG storage tank can be built into containers of standard format and design, which makes it easy to transport LNG since most of the transport infrastructure and machinery of the world trade transport system is adapted to the standardized form factors of containers as known in the prior art.
(35) In all aspects of the present invention, an outer mechanical support structure, like a ship hull, a concrete wall of an onshore LNG storage tank, a container etc. is carrying or supporting an insulated double steel plated membrane. The membrane is spaced apart from the mechanical support structure by wooden spacer elements, wherein the double plated steel membrane is constituted by an assembly of a plurality of double plated membrane elements being attached or located adjacent to a wooden wall element being attached to the spacer elements. When the double plated membrane elements alternatively are arranged to be located adjacent to the wall elements, the double plated membrane elements are attached to bolts extending through the wooden wall element either all the way backwards to be attached to the outer mechanical support structure, or the bolts are attached to a spacer element in a position being located in between the inner wall of the outer mechanical support structure and the backside of the wooden wall element.
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(37) If the mechanical support structure for example is a ship hull, the spacer elements 20 are in contact with the inner surface of the ship hull. The outer dimension of the tank assembly according to the present invention may be provided slightly smaller than the actual dimensions of the space inside for example the ship hull, which facilitates lowering of the tank when fitted into the ship hull. This aspect facilitates the placement of the LNG tank. Afterwards wooden spacer elements as disclosed in
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(41) When wooden wall elements 21 are assembled into larger parts of a LNG tank wall, respective wooden wall elements 21 are for example arranged with tongues and grooves which can be glued together and is forming a wall that can sustain fluid leakage. Alternatively, edges of the wall elements may be fitted with wooden fingers being cut out of the wooden wall element. When assembling respective wooden wall elements, the protruding fingers of a first wall element is inserted into the space between the protruding fingers of a second joined wooden wall element, and vice versa. Further, the wooden wall elements can also be fitted with a coating improving the leakage property of the wooden wall elements 21 of the LNG tank wall.
(42) Corrugated stainless steel plates of a membrane element according to the present invention may in principle be of any practical size. For example, the stainless steel plates may be rectangular plates of lesser dimensions being welded together when a tank wall is assembled.
(43) With reference to
(44) A technical effect of the double plated membrane according to the present invention is that the membrane will exhibit viscoelasticity properties, i.e. the membrane will exhibit both viscous and elastic characteristics when undergoing deformations. It is known that viscous materials resist shear flow and strain linearly as a function of time when stress is applied. Elastic materials being stretched will return quickly to their original state when the stress is removed. These effects of the double plated membrane according to the present invention are beneficial when the double plated membrane is subject to thermal induced stress. The membrane itself has proven to be able to reduce transfer of forces due to thermal expansion/reduction from thermal impact from cryogenic fluids being filled or removed from the interior of the tank. Other phenomena like shlushing and slamming (discussed below) as known in prior art is also handled well by the double plated membrane.
(45) In the example above, two bolts 61 are welded onto the side surface of the first steel plate 60 facing towards the wooden wall element 21 without penetrating any of the two steel plates. The example is illustrated in the left hand located cross sectional side view in
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(47) With reference to
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(49) The assembled membrane element including the wooden wall element are attached to the spacer elements 20. For example, as disclosed in
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(51) When assembling adjacent membrane elements 22 into larger wall segments as illustrated in
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(53) The splicing plates 70, 71 may be arranged with corrugation elements. Then it is possible to use other patterns when assembling a tank wall(s) according to the present invention. For example, a brick pattern.
(54) The above referenced illustrations of non-limiting examples of embodiments of the present invention are illustrated with for example two bolts attaching a membrane element 22 to a wooden wall element 21. The steel plates used in respective embodiments of the present invention is of the steel quality 304 or similar known to have preferable qualities in cryogenic applications. However, the strength of the membrane may be an issue dependent on the application of a LNG storage tank according to the present invention. The strength is not only dependent on the steel quality of the membrane but can be adapted to environmental conditions by adjusting the number of fastening bolts used per membrane element and the number of spacer elements 20 that are used. For example, if the mechanical support structure is a ship hull, the LNG content of the storage tank will slosh around providing a slamming condition of LNG towards the side walls of the tank. The forces of the slamming are known to be able to damage LNG tank walls.
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(56) In the illustrated example in
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(58) When thermal induced shrinking of the shape of the membrane of the LNG tank takes place, the bellow element 121 will start to stretch, and the work done by the thermal induced forces is used to stretch the bellow like structure thereby avoiding or at least reducing substantially the transfer of forces to the wooden wall element 21.
(59) When building a tank according to the present invention, a plurality of bellow like elements 121 are used in embodiments using the bellow like element. The bellow like element 121 functions as a corrugation element.
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(61) It is within the scope of the present invention to use any arrangement that stops or significantly reduces transfer of forces between the double plated membrane and the wooden support structure in examples of embodiments of the present invention.
(62) An aspect of the present invention is that the strength of a LNG storage tank according to the present invention is controllable and achievable by the following features: The steel quality 304 provides a softness and steel quality that enables stretching off steel plates within known limits without the steel plates to be teared apart. The mechanical movements of steel plates due to thermal expansion and contractions are mitigated by corrugation elements provided on the respective steel plate surfaces of the membrane elements. The mechanical integrity of membrane elements can further be enhanced by increasing the number of fastening bolts attaching respective membrane elements to the wooden wall elements, to the spacer element or directly to the mechanical support structure. The area of the membrane surface between bolts are still enabled to mitigate thermal induced stress in the steel plates by corrugations in the surrounding of the respective fastening bolts. The wooden elements of the design is capable of withstanding twisting and stretching of the walls of the tank. The transfer of forces between the double plated membrane, the wooden wall elements and the mechanical support structure is controllable, and especially any transfer of forces between the wooden wall elements and double plated membrane elements can be eliminated, or at least be reduced significantly.
(63) Respective different corrugation elements can be arranged on surfaces of the first steel plate 60 and the second steel plate 63 of a membrane element 22. Respective different possible patterns may have different abilities to mitigate induced thermal stress. For example, the pattern may mitigate differently or symmetrically dependent on the direction of forces working on the surface. The number of corrugation elements on the surface will also provide different abilities to mitigate thermal induced stress. The shape of the corrugation elements does also play an important factor. In a sense, the ability of a corrugation element to mitigate thermal induced stress and mechanical stress as well (for example from slamming as discussed above) is the number and size of folding edges. All these possibilities make it possible to adapt steel plates of a membrane element according to the present invention to a plurality of application areas as well as different environmental requirements.
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(68) Thermal insulation is part of the LNG tank design according to the present invention. The space between the inner surface of the mechanical support structure and the wooden wall elements 21 constituted by the spacer elements 22 can be filled with an insulating material. The obtainable strength of a design according to the present invention makes it also possible to provide a near vacuum condition in the insulation space, for example together with traditional insulation like perlite.
(69) The effect of vacuum is that the insulating property of the tank increases considerably. An effect of the increased insulating effect is that the thickness of the insulating space can be reduces, i.e. the length of the spacer elements 22. This will then increase available storage volume in the order 5% to 7% compared to a tank with traditional insulation materials.
(70) A vacuum pump assembly can be an integral part of a LNG storage tank according to the present invention.
(71) The space constituted by respective protruding corrugation elements between the first corrugated steel plate 60 and the second corrugated steel plate 63 can be arranged with cooling channels providing means for distributing a cooling fluid around inside the membrane of the tank. An effect of this arrangement is that the known boil-off effect of LNG from storage tanks can be avoided or at least reduces considerably. This may also enable long term storage of LNG t other cryogenic fluids.
(72) According to an example of embodiment, a cooling machine as known in prior art may be connected to an inlet channel suppling cooling fluid to the membrane while collecting used cooling fluid from an outlet channel and redistributing cooled cooling fluid around inside the membrane.
(73) Another possible usage of the space inside the membrane is to monitor any possible leakage from the membrane. A gas or a cooling agent can be circulated with a constant pressure inside the space of the membrane. Any drop of pressure would indicate a possible leakage.
(74) An aspect of the present invention is that a LNG tank according to the present invention can be used in onshore LNG tank designs.
(75) A further possible application of the LNG tank design according to the present invention is inside a standardized container as illustrated in
(76) Further, a container embodiment of a LNG tank facilitates distribution of LNG to consumers. For example, a supply ship can easily be adapted to transport a plurality of LNG containing containers and can then supply LNG to offshore installations as well as onshore installations etc.
(77) Any tank application comprising a tank according to the present invention needs a fluid inlet and a fluid outlet, or a combined fluid inlet/outlet pipe. It is within the scope of the present invention to use any known prior at solution providing inlet and outlet openings of a cryogenic tank according to examples of embodiments according to the present invention.
(78) According to an aspect of the present invention, the mechanical support structure may be built before any cryogenic tank according to the present invention is built inside the finished mechanical support structure. It is further possible to build the mechanical support structure cooperatively at the same time when building the cryogenic tank according to the present invention. It is further possible to build the cryogenic tank according to the present invention before the outer mechanical support structure is build. It may then happen that workers working on the inside of the cryogenic tank needs to climb out of the inner tank space before closing the tank wall. It is within the scope of the present invention to allow use of an escape opening as known in prior art.
(79) It is also within the scope of the present invention to be able to arrange an inspection cover providing access to the interior of the tank when for example a validation of the integrity of the tank is necessary, for example after an accident involving the cryogenic tank.