Coated article for use in surveillance window or the like and method of making same
10845512 ยท 2020-11-24
Assignee
Inventors
Cpc classification
C03C17/3639
CHEMISTRY; METALLURGY
C03C17/3618
CHEMISTRY; METALLURGY
International classification
Abstract
A coated article is provided for use in a surveillance window or the like. The coated article is a second surface one-way mirror that allows an observer(s) on an observer side to be able to see an object(s)/subject(s) on the opposite side of the coated article, but a viewer on the opposite side cannot reasonably see through the coated article to view things on the observer side of the coated article. The second surface mirror is designed to have a high glass side visible reflectance (R.sub.GY), and an extremely low film side visible reflectance (R.sub.FY), so that visible transmission (T.sub.vis or TY) of the coated article is lower than the glass side visible reflectance but higher than the film side visible reflectance.
Claims
1. A surveillance window comprising a coated article including a coating supported by a glass substrate, the coating comprising: a first high index dielectric layer having a refractive index of from about 1.8-2.5; a first low index dielectric layer having a refractive index of from about 1.2-1.7 on the glass substrate over at least the first high index dielectric layer; a reflective layer on the glass substrate over at least the first high index dielectric layer and the first low index dielectric layer; a second high index dielectric layer having a refractive index of from about 1.8-2.5 on the glass substrate over at least the reflective layer; wherein the coating is on an observer side of the glass substrate; wherein, measured monolithically, the coated article of the surveillance window has a visible transmission of from about 7-20%; wherein the coated article of the surveillance window has a film side visible reflectance of from about 0.1-9.0%; wherein, measured monolithically, the coated article of the surveillance window has a glass side visible reflectance of from 63-80%; and wherein the coated article of the surveillance window, measured monolithically, has a visible transmission (T.sub.vis or TY) that is lower than a glass side visible reflectance (R.sub.GY) of the coated article and higher than a film side visible reflectance (R.sub.FY) of the coated article, so that the surveillance window is configured (a) to allow an observer on the observer side to see through the surveillance window to see an object on the opposite side of the surveillance window, and (b) to not allow a viewer on the opposite side to reasonably see through the surveillance window to view things on the observer side.
2. The surveillance window of claim 1, wherein the reflective layer comprises one or more of: NiCr, Al, NbZr, and Ag.
3. The surveillance window of claim 1, wherein, measured monolithically, the coated article of the surveillance window has a visible transmission that is at least 40% lower than the glass side visible reflectance (R.sub.GY) of the coated article and at least 3% higher than the film side visible reflectance (R.sub.FY) of the coated article.
4. The surveillance window of claim 1, wherein, measured monolithically, the coated article of the surveillance window has a visible transmission that is at least 50% lower than the glass side visible reflectance (R.sub.GY) of the coated article and at least 5% higher than the film side visible reflectance (R.sub.FY) of the coated article.
5. The surveillance window of claim 1, wherein, measured monolithically, the coated article of the surveillance window has a visible transmission that is at least 56% lower than the glass side visible reflectance (R.sub.GY) of the coated article.
6. The surveillance window of claim 1, wherein, measured monolithically, the coated article of the surveillance window has a visible transmission that is at least 8% higher than the film side visible reflectance (R.sub.FY) of the coated article.
7. The surveillance window of claim 1, wherein the first high index dielectric layer and the first low index dielectric layer directly contact each other.
8. The surveillance window of claim 1, wherein the coating further comprises a second low index dielectric layer having a refractive index of from about 1.2-1.7 on the glass substrate over at least the second high index dielectric layer.
9. The surveillance window of claim 8, wherein the second high index dielectric layer and the second low index dielectric layer directly contact each other.
10. The surveillance window of claim 1, wherein the first and second low index dielectric layers comprise silicon oxide.
11. The surveillance window of claim 1, wherein the first and/or second high index dielectric layers comprise zirconium silicon nitride.
12. The surveillance window of claim 1, wherein the first and/or second high index dielectric layers comprise an oxide of titanium.
13. The surveillance window of claim 1, wherein the coating further comprises an overcoat comprising zirconium oxide.
14. The surveillance window of claim 1, wherein, measured monolithically, the coated article of the surveillance window has a visible transmission of from about 7-13%.
15. The surveillance window of claim 1, wherein, measured monolithically, the coated article of the surveillance window has a film side visible reflectance of from 0.3-4.0%.
16. The surveillance window of claim 1, wherein, measured monolithically, the coated article of the surveillance window has a film side visible reflectance of from 0.5-2.0%.
17. The surveillance window of claim 1, wherein the reflective layer comprises NiCr, and wherein the reflective layer comprising NiCr is located over and directly contacting a metallic or substantially metallic layer comprising Al or Ag.
18. A coated article including a coating supported by a glass substrate, the coating comprising: a first dielectric layer; a second dielectric layer on the glass substrate over at least the first dielectric layer; a reflective layer on the glass substrate over at least the first and second dielectric layers; a third dielectric layer on the glass substrate over at least the reflective layer; a fourth dielectric layer on the glass substrate over at least the third dielectric layer; wherein, measured monolithically, the coated article has a visible transmission of from about 7-20%; and wherein the coated article, measured monolithically, has a visible transmission (T.sub.vis or TY) that is at least 40% lower than a glass side visible reflectance (R.sub.GY) of the coated article and at least 3% higher than a film side visible reflectance (R.sub.FY) of the coated article, so that the coated article is configured (a) to allow an observer on an observer side of the coated article to see through the coated article to see an object on an opposite side of the coated article, and (b) to not allow a viewer on the opposite side to reasonably see through the coated article to view things on the observer side.
19. The coated article of claim 18, wherein the reflective layer comprises one or more of: NiCr, Al, and Ag.
20. The coated article of claim 18, wherein, measured monolithically, the coated article has a visible transmission that is at least 50% lower than the glass side visible reflectance (R.sub.GY) of the coated article and at least 5% higher than the film side visible reflectance (R.sub.FY) of the coated article.
21. The coated article of claim 18, wherein, measured monolithically, the coated article has a visible transmission that is at least 56% lower than the glass side visible reflectance (R.sub.GY) of the coated article.
22. The coated article of claim 18, wherein, measured monolithically, the coated article has a visible transmission that is at least 8% higher than the film side visible reflectance (R.sub.FY) of the coated article.
23. The coated article of claim 18, wherein the second and fourth dielectric layers comprise silicon oxide.
24. The coated article of claim 18, wherein the first and third dielectric layers comprise zirconium silicon nitride.
25. The coated article of claim 18, wherein the coating further comprises an overcoat comprising zirconium oxide.
26. The coated article of claim 18, wherein, measured monolithically, the coated article has a visible transmission of from about 7-13%.
27. The coated article of claim 18, wherein, measured monolithically, the coated article has a film side visible reflectance of from 0.3-4.0%.
28. The coated article of claim 18, wherein, measured monolithically, the coated article has a film side visible reflectance of from 0.5-2.0%.
29. The coated article of claim 18, wherein the reflective layer comprises NiCr, and wherein the reflective layer comprising NiCr is located over and directly contacting a metallic or substantially metallic layer comprising Al or Ag.
30. A method of making a coated article including a coating supported by a glass substrate, the method comprising: depositing a first dielectric layer; depositing a second dielectric layer on the glass substrate over at least the first dielectric layer; depositing a reflective layer on the glass substrate over at least the first and second dielectric layers; depositing a third dielectric layer on the glass substrate over at least the reflective layer; depositing a fourth dielectric layer on the glass substrate over at least the third dielectric layer, so that the coated article, measured monolithically, has a visible transmission (T.sub.vis or TY) that is at least 40% lower than a glass side visible reflectance (R.sub.GY) of the coated article and at least 3% higher than a film side visible reflectance (R.sub.FY) of the coated article, and so that the coated article is configured (a) to allow an observer on an observer side of the coated article to see through the coated article to see an object on an opposite side of the coated article, and (b) to not allow a viewer on the opposite side to reasonably see through the coated article to view things on the observer side; wherein, measured monolithically, the coated article has a visible transmission of from about 7-20%; wherein the coated article has a film side visible reflectance of from about 0.1-9.0%; and wherein, measured monolithically, the coated article has a glass side visible reflectance of from 63-80%.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
(4) Referring now to the drawings in which like reference numerals indicate like parts throughout the several views.
(5) In certain example embodiments of this invention, there is provided a coated article for use in a surveillance window or the like. The coated article is a second surface one-way mirror that allows an observer(s) on an observer side to be able to see an object(s)/subject(s) on the opposite side of the coated article, but a viewer on the opposite side cannot reasonably see through the coated article to view things on the observer side of the coated article. The coating 11 is provided on the observer side of the glass substrate 1 so as to reduce touching of a reflective coating 11 from the object/subject side of the coated article. The second surface mirror is designed to have a high glass side visible reflectance (R.sub.GY), and an extremely low film side visible reflectance (R.sub.FY), so that visible transmission (T.sub.vis or TY) of the coated article is lower than the glass side visible reflectance but higher than the film side visible reflectance. The coated article includes a coating 11 on a glass substrate 1, where the coating 11 includes at least one reflective layer (e.g., NiCr, Al, and/or Ag) 5, 6, 10 sandwiched between at least transparent dielectric layers 2, 3, 4, 7, 8, 9 of or including material such as silicon oxide (e.g., SiO.sub.2) silicon nitride (e.g., Si.sub.3N.sub.4), silicon oxynitride, zirconium silicon nitride, zirconium silicon oxynitride, or the like. In certain example embodiments of this invention, the visible transmission (T.sub.vis or TY) of the coated article is lower than the glass side visible reflectance by at least about 40%, more preferably by at least about 50%, and most preferably by at least about 56%; and the visible transmission of the coated article is higher than the film side visible reflectance of the coated article by at least about 3%, more preferably by at least 5%, and most preferably by at least 8%. The observer, viewer, and subject/object may be people, but need not be people. For example, the observer or viewer may be a person, camera or other imaging device, and the object may be a person or any other viewable object that the observer is interested in seeing such as art work, furniture, food, electronics, or the like.
(6)
(7) Thus, the surveillance mirror or spy mirror shown in
(8) Other layer(s) below or above the illustrated coating 11 may also be provided, and optionally a protective coating (not shown) may be provided on the object/subject side of the glass substrate 1 in example embodiments of this invention. While a layer system or coating is on or supported by substrate 1 (directly or indirectly), other layer(s) may be provided therebetween. Thus, for example, the coating of
(9) While various materials and thicknesses may be used in different embodiments of this invention, example thicknesses and materials for the respective layers of coating 11 on the glass substrate 1 in the
(10) TABLE-US-00001 TABLE 1 (Example Materials/Thicknesses; FIG. 1 Embodiment) Preferred More Example Layer Range ({acute over ()}) Preferred ({acute over ()}) () ZrSiN.sub.x (layer 2) 100-1000 250-700 350-520 SiO.sub.x (layer 3) 100-1100 {acute over ()} 400-1000 {acute over ()} 600-900 ZnO (layer 4) 20-250 {acute over ()} 30-90 {acute over ()} 40-55 Ag (layer 5) 40-200 {acute over ()} 60-140 {acute over ()} 80-120 NiCr (layer 6) 100-500 {acute over ()} 180-320 {acute over ()} 240-275 ZrSiN.sub.x (layer 7) 100-600 180-320 220-270 SiO.sub.x (layer 8) 100-700 {acute over ()} 200-500 {acute over ()} 300-400 ZrO.sub.x (layer 9) 20-200 {acute over ()} 30-100 {acute over ()} 40-75
(11)
(12) While various materials and thicknesses may be used in different embodiments of this invention, example thicknesses and materials for the respective layers of coating 11 on the glass substrate 1 in the
(13) TABLE-US-00002 TABLE 2 (Example Materials/Thicknesses; FIG. 2 Embodiment) Preferred More Example Layer Range ({acute over ()}) Preferred ({acute over ()}) () ZrSiN.sub.x (layer 2) 100-1000 250-700 350-520 SiO.sub.x (layer 3) 100-1100 {acute over ()} 400-1000 {acute over ()} 600-900 Al (layer 10) 10-200 {acute over ()} 15-60 {acute over ()} 20-40 NiCr (layer 6) 100-500 {acute over ()} 180-320 {acute over ()} 240-275 ZrSiN.sub.x (layer 7) 100-600 180-320 220-270 SiO.sub.x (layer 8) 100-700 {acute over ()} 200-500 {acute over ()} 300-400 ZrO.sub.x (layer 9) 20-200 {acute over ()} 30-100 {acute over ()} 40-75
(14)
(15) While various materials and thicknesses may be used in different embodiments of this invention, example thicknesses and materials for the respective layers of coating 11 on the glass substrate 1 in the
(16) TABLE-US-00003 TABLE 3 (Example Materials/Thicknesses; FIG. 3 Embodiment) Preferred More Example Layer Range ({acute over ()}) Preferred ({acute over ()}) () Si.sub.3N.sub.4 (layer 2) 100-2000 500-1500 1000-1300 SiO.sub.x (layer 3) 100-1200 {acute over ()} 400-1100 {acute over ()} 600-900 TiO.sub.x (layer 20) 100-1100 {acute over ()} 250-800 {acute over ()} 400-600 SiO.sub.x (layer 22) 100-1200 {acute over ()} 400-1100 {acute over ()} 600-900 NiCr (layer 6) 80-500 {acute over ()} 120-210 {acute over ()} 140-190 Si.sub.3N.sub.4 (layer 7) 40-500 60-250 80-150 TiO.sub.x (layer 24) 50-800 {acute over ()} 100-500 {acute over ()} 200-400
(17) In certain example embodiments of this invention, coated articles herein (e.g., see embodiments of
(18) TABLE-US-00004 TABLE 4 Color/Optical Characteristics (FIGS. 1-3 embodiments) Most General Preferred Preferred T.sub.vis (TY): 5-25% 7-20% 7-13% a*.sub.T 12 to +12 3 to +6 +1 to +4 b*.sub.T 15 to +15 6 to +6 2 to +2 R.sub.GY(glass side): 55-88% 63-80% 67-77% a*.sub.G 14 to +12 10 to +8 7 to +3 b*.sub.G 20 to +15 5 to +10 0 to +5 R.sub.FY(film side): 0.1-9% 0.3-4% 0.5-2% a*.sub.F 15 to +32 0 to +20 +5 to +16 b*.sub.F 55 to +20 15 to +5 10 to +2
Examples 1-3
(19) The following modeled Examples 1-3 are provided for purposes of example only, and are not intended to be limiting. The layer stacks set forth below are on a 6 mm clear glass substrate moving outwardly from the substrate.
(20) TABLE-US-00005 TABLE 5 Layer Stack for Example 1 Layer Thickness (angstroms) Glass Substrate 6 mm ZrSiN (layer 2) 400 {acute over ()} SiO.sub.2 (layer 3) 700 {acute over ()} ZnO (layer 4) 45 {acute over ()} Ag (layer 5) 100 {acute over ()} NiCr (layer 6) 262 {acute over ()} ZrSiN (layer 7) 243 {acute over ()} SiO.sub.2 (layer 8) 364 {acute over ()} ZrO.sub.2 (layer 9) 50 {acute over ()}
(21) TABLE-US-00006 TABLE 6 Layer Stack for Example 2 Layer Thickness (angstroms) Glass Substrate 6 mm ZrSiN (layer 2) 500 {acute over ()} SiO.sub.2 (layer 3) 800 {acute over ()} Al (layer 10) 30 {acute over ()} NiCr (layer 6) 250 {acute over ()} ZrSiN (layer 7) 235 {acute over ()} SiO.sub.2 (layer 8) 350 {acute over ()} ZrO.sub.2 (layer 9) 70 {acute over ()}
(22) TABLE-US-00007 TABLE 7 Layer Stack for Example 3 Layer Thickness (angstroms) Glass Substrate 6 mm Si.sub.3N.sub.4 (layer 2) 1165 {acute over ()} SiO.sub.2 (layer 3) 846 {acute over ()} TiO.sub.2 (layer 20) 485 {acute over ()} SiO.sub.2 (layer 22) 857 {acute over ()} NiCr (layer 6) 160 {acute over ()} Si.sub.3N.sub.4 (layer 7) 100 {acute over ()} TiO.sub.2 (layer 24) 295 {acute over ()}
(23) Example 1 relates to the
(24) Monolithically, before and/or after optional heat treatment such as thermal tempering, Examples 1-3 had the following characteristics.
(25) TABLE-US-00008 TABLE 8 Optical Data (Examples 1-3) Parameter Ex. 1 Ex. 2 Ex. 3 T.sub.vis (TY)(transmission): 10.2% 10.9% 10.7% a*.sub.T 2.5 2.9 2.7 b*.sub.T 0.6 0.8 1.2 R.sub.GY(glass side refl. %): 72.1% 69.9% 76.4% a*.sub.G: 4.7 5.2 2.5 b*.sub.G: 2.1 2.4 2.0 R.sub.FY(film side refl. %): 0.9% 1.0% 2.6% a*.sub.F: 12.4 14.0 28.0 b*.sub.F: 6.4 8.5 50.9
(26) It can be seen for example that the coated article of Example 1 had a visible transmission of 10.2%, which was 61.9% lower than the glass side visible reflectance of 72.1% and 9.3% higher than the film side visible reflectance of 0.9%. Similarly, it can be seen that the coated article of Example 2 had a visible transmission of 10.9%, which was 59% lower than the glass side visible reflectance of 69.9%, and 9.9% higher than the film side visible reflectance of 1.0%. These results from Examples 1-3 provide for good surveillance mirrors as explained herein.
(27) An example embodiment of this invention provides a surveillance window comprising a coated article including a coating supported by a glass substrate, the coating comprising: a first high index dielectric layer having a refractive index of from about 1.8-2.5; a first low index dielectric layer having a refractive index of from about 1.2-1.7 on the glass substrate over at least the first high index dielectric layer; a reflective layer on the glass substrate over at least the first high index dielectric layer and the first low index dielectric layer; a second high index dielectric layer having a refractive index of from about 1.8-2.5 on the glass substrate over at least the reflective layer; wherein the coating is on an observer side of the glass substrate; and wherein the coated article of the surveillance window, measured monolithically, has a visible transmission (T.sub.vis or TY) that is lower than a glass side visible reflectance (R.sub.GY) of the coated article and higher than a film side visible reflectance (R.sub.FY) of the coated article, so that the surveillance window is configured (a) to allow an observer on the observer side to see through the surveillance window to see an object on the opposite side of the surveillance window, and (b) to not allow a viewer on the opposite side to reasonably see through the surveillance window to view things on the observer side.
(28) In the window of the immediately preceding paragraph, the reflective layer may be of or include one or more of: NiCr, Al, NbZr, and Ag.
(29) In the window of any of the preceding two paragraphs, measured monolithically, the coated article of the surveillance window may have a visible transmission that is: at least 40% lower than the glass side visible reflectance (R.sub.GY) of the coated article and/or at least 3% higher than the film side visible reflectance (R.sub.FY) of the coated article.
(30) In the window of any of the preceding three paragraphs, measured monolithically, the coated article of the surveillance window may have a visible transmission that is: at least 50% lower than the glass side visible reflectance (R.sub.GY) of the coated article and/or at least 5% higher than the film side visible reflectance (R.sub.FY) of the coated article.
(31) In the window of any of the preceding four paragraphs, measured monolithically, the coated article of the surveillance window may have a visible transmission that is at least 56% lower than the glass side visible reflectance (R.sub.GY) of the coated article.
(32) In the window of any of the preceding five paragraphs, measured monolithically, the coated article of the surveillance window may have a visible transmission that is at least 8% higher than the film side visible reflectance (R.sub.FY) of the coated article.
(33) In the window of any of the preceding six paragraphs, the first high index dielectric layer and the first low index dielectric layer may directly contact each other.
(34) In the window of any of the preceding seven paragraphs, the coating may further comprise a second low index dielectric layer having a refractive index of from about 1.2-1.7 on the glass substrate over at least the second high index dielectric layer, and the second high index dielectric layer and the second low index dielectric layer may directly contact each other.
(35) In the window of any of the preceding eight paragraphs, the first and/or second low index dielectric layers may comprise silicon oxide.
(36) In the window of any of the preceding nine paragraphs, the first and/or second high index dielectric layers may comprise one or more of zirconium silicon nitride, silicon nitride, and/or titanium oxide (e.g., TiO.sub.2).
(37) In the window of any of the preceding ten paragraphs, the coating may further comprise an overcoat comprising zirconium oxide.
(38) In the window of any of the preceding eleven paragraphs, measured monolithically, the coated article of the surveillance window may have a visible transmission of from about 5-25%, more preferably from about 7-20%, and most preferably from about 7-13%.
(39) In the window of any of the preceding twelve paragraphs, measured monolithically, the coated article of the surveillance window may have a film side visible reflectance of from about 0.1-9.0%, more preferably from 0.3-4.0%, and most preferably from 0.5-2.0%.
(40) In the window of any of the preceding thirteen paragraphs, measured monolithically, the coated article of the surveillance window may have a glass side visible reflectance of from 55-88%, more preferably from 63-80%, and most preferably from about 67-77%.
(41) In the window of any of the preceding fourteen paragraphs, the reflective layer may comprise NiCr, and be located over and directly contacting a metallic or substantially metallic layer comprising Al or Ag.
(42) In the window of any of the preceding fifteen paragraphs, measured monolithically, the coated article of the surveillance window may have a glass side reflective a* value of from 14 to +12, more preferably from 10 to +8, and most preferably from 7 to +3.
(43) In the window of any of the preceding sixteen paragraphs, measured monolithically, the coated article of the surveillance window may have a glass side reflective b* value of from 20 to +15, more preferably from 5 to +10, and most preferably from 0 to +5.
(44) While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.