Cable condition monitoring sensor device method
11579214 · 2023-02-14
Assignee
Inventors
Cpc classification
G01R1/18
PHYSICS
G01R33/098
PHYSICS
G01R33/0023
PHYSICS
G01R31/1272
PHYSICS
International classification
Abstract
A cable condition monitoring sensor device includes a TMR magnetic field sensor module, a high-pass filtering module, and a signal-amplifying module which are sequentially connected. The TMR magnetic field sensor module measures a magnetic field change signal of a cable, converts the same into a voltage signal, and outputs the voltage signal to the high-pass filtering module. The high-pass filtering module filters out DC bias of the voltage signal, and transmits the filtered voltage signal to the signal-amplifying module. The signal-amplifying module amplifies the filtered voltage signal to obtain an output voltage signal and outputs the output voltage signal. In the present invention, a common mode current to be measured in the cable is extracted by placing the magnetic shielding ring made of ferromagnetic material outside the cable to filter out a differential mode load current in the cable, and the magnitude of the common mode current is determined.
Claims
1. A cable condition monitoring sensor device, comprising a TMR magnetic field sensor module, a high-pass filtering module, and a signal amplifying module which are sequentially connected, wherein the TMR magnetic field sensor module measures a magnetic field change signal of a cable, converts the same into a voltage signal, and outputs the voltage signal to the high-pass filtering module; wherein the TMR magnetic field sensor module comprises: a magnetic shielding ring and a TMR magnetic field sensor, wherein the TMR magnetic field sensor is disposed close to or adjacent to the periphery of the magnetic shielding ring; and when a cable to be measured passes through the magnetic shielding ring, the TMR magnetic field sensor located outside the magnetic shielding ring measures a magnetic field change signal of the cable to be measured; wherein the design of the TMR magnetic field sensor module satisfies multi-objective optimization conditions in the following formula:
2. The cable condition monitoring sensor device according to claim 1, further comprising a calculating module for calculating a common mode current value in the cable according to the output voltage signal.
3. The cable condition monitoring sensor device according to claim 1, wherein the magnetic shielding ring is a permalloy magnetic shielding ring.
4. The cable condition monitoring sensor device according to claim 1 wherein B.sub.detect is calculated according to the following formula:
5. The cable condition monitoring sensor device according to claim 1, wherein the problem of multi-objective optimization of formula (1) is solved with a heuristic algorithm PESA-II so as to determine values of r.sub.out, r.sub.in and φ.
6. The cable condition monitoring sensor device according to claim 5, wherein according to the heuristic algorithm, r.sub.out is 36-38 mm, r.sub.in is 45-46 mm, and φ is −90°, that is, the TMR magnetic field sensor is located directly under the magnetic shielding ring.
7. The cable condition monitoring sensor device according to claim 1, wherein in the step that the signal-amplifying module amplifies the filtered voltage signal to obtain an output voltage signal and outputs the output voltage signal, the obtained voltage signal is amplified in two stages through a differential amplifying chip.
8. The cable condition monitoring sensor device according to claim 4, wherein the problem of multi-objective optimization of formula (1) is solved with a heuristic algorithm PESA-II so as to determine values of r.sub.out, r.sub.in and φ.
9. The cable condition monitoring sensor device according to claim 2, wherein in the step that the signal-amplifying module amplifies the filtered voltage signal to obtain an output voltage signal and outputs the output voltage signal, the obtained voltage signal is amplified in two stages through a differential amplifying chip.
10. The cable condition monitoring sensor device according to claim 3, wherein in the step that the signal-amplifying module amplifies the filtered voltage signal to obtain an output voltage signal and outputs the output voltage signal, the obtained voltage signal is amplified in two stages through a differential amplifying chip.
11. The cable condition monitoring sensor device according to claim 4, wherein in the step that the signal-amplifying module amplifies the filtered voltage signal to obtain an output voltage signal and outputs the output voltage signal, the obtained voltage signal is amplified in two stages through a differential amplifying chip.
12. The cable condition monitoring sensor device according to claim 5, wherein in the step that the signal-amplifying module amplifies the filtered voltage signal to obtain an output voltage signal and outputs the output voltage signal, the obtained voltage signal is amplified in two stages through a differential amplifying chip.
13. The cable condition monitoring sensor device according to claim 6, wherein in the step that the signal-amplifying module amplifies the filtered voltage signal to obtain an output voltage signal and outputs the output voltage signal, the obtained voltage signal is amplified in two stages through a differential amplifying chip.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings illustrate one or more embodiments of the present invention and, together with the written description, serve to explain the principles of the invention. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like elements of an embodiment.
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE INVENTION
(7) In order to make the objects, technical solutions, and advantages of the present invention clearer, the present invention is described in further detail below with reference to the accompanying drawings. It should be understood that the description is merely exemplary and is not intended to limit the scope of the present invention. Moreover, in the following description, well-known structures and techniques are not described to avoid unnecessarily obscuring the concept of the present invention.
(8) The present invention provides a cable condition monitoring sensor device. As shown in
(9) Specifically, a multi-dimensional TMR chip 2901 may be used as the TMR magnetic field sensor and this chip may linearly convert the magnetic field signal into the voltage signal and then outputs the voltage signal. The DC bias caused by internal asymmetry of the TMR chip is filtered out when the output signal passes through the high-pass filtering module composed of RCs. Finally, the obtained voltage signal is amplified in two stages through a differential amplifying chip (such as chip AD623 or AD8012) and then the output signal is observed through an oscilloscope externally connected with an SMA interface or is subjected to data collection and processing through a microprocessor.
(10) Further, the TMR magnetic field sensor module 1 includes, as shown in
(11) Since the magnetic field sensor is disposed on the outer surface of the permalloy magnetic shielding ring during measurement, the analysis on the magnetic field in this problem can be simplified as analysis on the magnetic field in the 2D case. Firstly, for line current sources {right arrow over (j)}.sub.1, {right arrow over (j)}.sub.2, and {right arrow over (j)}.sub.3 enclosed inside the permalloy magnetic shielding ring, magnetic vector potentials in three different regions may be expressed as follows, where {right arrow over (A)}.sub.1, {right arrow over (A)}.sub.2 and {right arrow over (A)}.sub.3 dote magnetic vector potentials in region 1, region 2 and region 3 respectively. Region partition is as shown in
(12) It can be seen from symmetry that directions of magnetic vector potentials in various regions are perpendicular to an observed 2D plane (which may be regarded as z direction), and thus research on a z-axis component of the magnetic vector potential A is only carried out assuming that a single lead with the coordinates of (b, 0) is considered only. In the case of a plurality of leads, all that is needed is to superpose the magnetic vector potentials and magnetic induction intensity. According to principles of the magnetic vector potential equation and mathematical physical equation, solutions of magnetic vector potentials in the various different regions have the following forms, where b denotes a distance of an observed lead to an origin, (r, φ) denotes polar coordinates of the observed point, and e.sub.n, f.sub.n, f.sub.0, g.sub.n, h.sub.n, h.sub.0, j.sub.n and j.sub.0 denote parameters to be solved.
(13)
(14) According to electrodynamics principles, relationships between magnetic induction intensity and boundary conditions in various regions may be expressed as follows:
R.sub.ri=R.sub.rj
B.sub.φi/μ.sub.i=B.sub.φi/μ.sub.j
{right arrow over (B)}.sub.i=
(15) In the above formula, {right arrow over (B)}.sub.i denotes magnetic induction intensity in each region, with radial and tangential components being expressed as B.sub.ri and B.sub.φi respectively, and μ.sub.i denotes the magnetic permeability in each region. The magnetic permeability is μ.sub.0 in regions 1 and 3 and is, in region 2, the magnetic permeability μ.sub.1 of the used permalloy. Unknown parameters in the expression of the magnetic vector potential A are solved according to the boundary conditions as follows:
(16)
(17) The magnetic vector potential A may be expressed as follows:
(18)
(19) By substituting the magnetic vector potential A in the expression of magnetic induction intensity, the magnetic field strength induced by the single lead outside the permalloy magnetic shielding ring may be solved as follows:
(20)
(21) The tangential magnetic field strength B.sub.detect generated by the plurality of leads is as follows and is obtained by the superposition of the tangential magnetic field strength of various single leads assuming that the i-th lead is located at coordinates (bi, θi).
(22)
(23) In the above formula, r and co denote polar coordinates of the magnetic field sensor; the coordinate system and meanings of specific parameters are as shown in
(24)
(25) Therefore, the magnetic induction intensity measured by the magnetic field sensor is mainly composed of common mode currents, and the magnetic field fluctuation caused by the lead position and the differential mode load current will be offset. The present invention proposes a complete solution formula for the magnetic field in the measuring space. The solution formula has relatively high accuracy, and the resulting solution has a more concise form by eliminating influences of eddy currents, which may be used for subsequent optimization design.
(26) Based on analysis on the magnetic field strength around the cable and the magnetic filter ring, the above TMR magnetic field sensor module may be designed with an optimization algorithm. Objective functions to be optimized are as follows:
(27)
(28) where SNR is the signal-to-noise ratio and expressed as
(29)
B.sub.detect-z is magnetic field strength generated by the common mode current; and B.sub.detect-p is magnetic field strength generated by the differential mode load current. Both B.sub.detect-z and B.sub.detect-p are calculated according to the following formulas: where I.sub.i-z and I.sub.i-p denote a zero-sequence component value and a positive-sequence component value of the currents respectively.
(30)
(31) B.sub.detect is the magnetic field strength measured and calculated by the TMR magnetic field sensor. It is desired that values of the SNR and B.sub.detect are as larger as possible so as to ensure a good measurement effect, whereas r.sub.out-r.sub.in denotes the thickness of the used permalloy magnetic shielding ring and thus it is desired that this thickness is as small as possible to reduce the processing cost. The formula (9) is optimized on the basis of adjustment on r.sub.out, r.sub.in and φ.
(32) In order to solve the proposed problem of multi-objective optimization to determine values of r.sub.out, r.sub.in and φ, a heuristic algorithm PESA-II is used. In this algorithm, the concept of crowding degree is introduced on the basis of a traditional heuristic algorithm, so that the system population tends to be distributed in a region with fewer population individuals during the evolution process. An obtained multi-objective optimization result Pareto front is as shown in
(33) A common mode current measurement experiment is performed with the designed measurement device. The cable used in the experiment is a 6/10 kV XLPE three-phase cable having a cable conductor sectional area of 50 mm.sup.2 and an external radius of 30 mm Table 1 and Table 2 show experiment measurement results of the designed measurement device under different common mode currents and differential mode currents.
(34) TABLE-US-00001 TABLE 1 Measurement results for common mode currents of 0-1.2 A Differential mode Differential mode Differential mode current I.sub.DM = 2.73 A current I.sub.DM = 5.85 A current I.sub.DM = 12.46 A True value Mea- True value Mea- True value Mea- of common sured of common sured of common sured mode current value mode current value mode current value I.sub.CM (A) (A) I.sub.CM (A) (A) I.sub.CM (A) (A) 0.12 0.12 0.14 0.14 0.13 0.13 0.27 0.27 0.27 0.27 0.24 0.25 0.39 0.40 0.41 0.40 0.39 0.40 0.53 0.53 0.53 0.52 0.54 0.55 0.67 0.67 0.70 0.67 0.65 0.66 0.79 0.79 0.83 0.80 0.78 0.79 0.92 0.92 0.96 0.92 0.89 0.90 1.02 1.02 1.04 1.00 1.00 1.01 1.13 1.14 1.17 1.14 1.10 1.12 1.21 1.21 1.26 1.22 1.19 1.21 Maximum relative error 2.66% 4.19% 4.19%
(35) TABLE-US-00002 TABLE 2 Measurement results for common mode currents of 0-0.14 A Differential mode Differential mode Differential mode current I.sub.DM = 2.68 A current I.sub.DM = 5.98 A current I.sub.DM = 10.75 A True valve Mea- True valve Mea- True valve Mea- of common sured of common sured of common sured mode current value mode current value mode current value I.sub.CM (A) (A) I.sub.CM (A) (A) I.sub.CM (A) (A) 0.012 0.012 0.013 0.013 0.015 0.015 0.029 0.030 0.027 0.029 0.029 0.027 0.041 0.042 0.039 0.040 0.045 0.042 0.055 0.056 0.055 0.057 0.061 0.056 0.072 0.074 0.069 0.072 0.078 0.073 0.082 0.084 0.084 0.088 0.092 0.088 0.099 0.102 0.099 0.105 0.108 0.100 0.110 0.116 0.111 0.112 0.122 0.113 0.123 0.128 0.119 0.130 0.131 0.121 0.137 0.144 0.133 0.143 0.137 0.130 Maximum relative error 5.75% 8.51% 8.61%
(36) The experimental results prove that the designed experimental device can solve the problem of common mode current measurement in the three-phase cable. Under the interference of the differential mode load current greater than 10 A, the measurement error is less than 4.19% for the common mode currents of 0-1.2 A, and is within 8.61% for smaller common mode currents, such as common mode currents of 0-0.14 A, which shows the good measurement effect and relatively high common mode current measurement accuracy of this device.
(37) Compared with a traditional common mode current measurement method, the present invention can measure tiny common mode currents in on-line cable insulation monitoring without being affected by relatively high differential mode load currents in the cable. The experiment proves that the device can extract the total three-phase common mode current of 5 mA from the three-phase differential mode load current of 7 A, realizes measurement in the case that the signal-to-noise ratio is 2.4×10{circumflex over ( )}(−4), and has the measurement accuracy of 4.19% for the relatively smaller common mode currents of 0-1 A, and 8.61% for the relatively smaller common mode currents of 0-0.1 A. These two types of measurement are achieved under the interference of the three-phase differential mode load current greater than 10 A.
(38) In summary, the present invention realizes high-accuracy measurement of the micro common mode current under the interference of the relatively high differential mode load current. The measurement is not affected by the position, shape and structure of the conductor, and has a great engineering application value in the field of on-line cable monitoring.
(39) In summary, the cable condition monitoring sensor device according to the present invention includes the TMR magnetic field sensor module, the high-pass filtering module, and the signal-amplifying module which are sequentially connected. The TMR magnetic field sensor module measures the magnetic field change signal of the cable, converts the same into the voltage signal, and outputs the voltage signal to the high-pass filtering module. The high-pass filtering module filters out DC bias of the voltage signal, and transmits the filtered voltage signal to the signal-amplifying module. The signal-amplifying module amplifies the filtered voltage signal to obtain the output voltage signal and outputs the output voltage signal. In the present invention, the common mode current to be measured in the cable is extracted by placing the magnetic shielding ring made of ferromagnetic material outside the cable to filter out the differential mode load current in the cable. The analysis on the magnetic field shows that by using the magnetic shielding ring made of high magnetic permeability material, the magnetic field generated by the differential mode current in the cable may be filtered out and at the same time, the magnetic field generated by the common mode current to be measured is not affected.
(40) It should be understood that the above specific embodiments of the present invention are merely used to illustrate or explain the principle of the present invention and not intended to limit the present invention. Therefore, any modifications, equivalent replacements, improvements and the like made without departing from the spirit and scope of the present invention should be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundary of the appended claims or equivalents thereof.
(41) The foregoing description of the exemplary embodiments of the present invention has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
(42) The embodiments were chosen and described in order to explain the principles of the invention and their practical application so as to activate others skilled in the art to utilize the invention and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the present invention pertains without departing from its spirit and scope. Accordingly, the scope of the present invention is defined by the appended claims rather than the foregoing description and the exemplary embodiments described therein.