Method and long-stator linear motor for transferring a transport unit at a transfer position
10848047 ยท 2020-11-24
Assignee
Inventors
Cpc classification
H02K11/30
ELECTRICITY
H02K41/03
ELECTRICITY
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65G54/02
PERFORMING OPERATIONS; TRANSPORTING
B60L13/03
PERFORMING OPERATIONS; TRANSPORTING
B60L15/2036
PERFORMING OPERATIONS; TRANSPORTING
International classification
H02K41/03
ELECTRICITY
B65G54/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In order to implement a transfer position in a long-stator linear motor, in which position a transport unit is magnetically steered in order to be deflected from a first transport sections to a second transport section, a stator current is impressed into the drive coils interacting with the transport unit on a first side of the transport unit in the transfer area in order to generate the steering effect on this first side, which stator current either generates only an electromagnetic lateral force or causes only a braking force against the movement direction of the transport unit, or only a combination thereof.
Claims
1. A method for transferring a transport unit of a long-stator linear motor at a transfer position from a first transport section, having a number of drive coils arranged one behind the other in the movement direction of the transport unit in the area of the transfer position, to a second transport section, having a number of drive coils arranged one behind the other in the movement direction of the transport unit in the area of the transfer position, wherein excitation magnets being arranged on each side of the transport unit, which excitation magnets interact with drive coils in the area of the transport unit for moving the transport unit in the movement direction by generating an electromagnetic field by impressing a stator current into drive coils, which electromagnetic field interacts with excitation magnets on the transport unit and wherein a stator current is impressed into at least one drive coil in a transfer area of the transfer position on at least one side of the transport unit, which stator current generates a steering effect on the transport unit due to a propulsive force-forming current component and/or a lateral force-forming current component of the stator current, characterized in that in the transfer area a stator current is impressed into the drive coils interacting with the transport unit on a first side for generating the steering effect on this first side of the transport unit, which stator current either generates only an electromagnetic lateral force or generates only a braking force against the movement direction of the transport unit, or only a combination thereof.
2. The method according to claim 1, wherein in the transfer area on an opposite second side of the transport unit no stator current is impressed into at least one drive coil interacting with the transport unit on this second side.
3. The method according to claim 2, wherein no stator current is impressed into all drive coils interacting with the transport unit on the second side.
4. The method according to claim 1, wherein in the transfer area on an opposite second side of the transport unit a stator current is impressed into at least one drive coil interacting with the transport unit on this second side, which stator current causes an electromagnetic lateral force.
5. The method according to claim 4, wherein a stator current is impressed into all drive coils interacting with the transport unit on the second side, which stator current causes an electromagnetic lateral force.
6. The method according claim 1, wherein in the transfer area on an opposite second side of the transport unit a stator current is impressed into at least one drive coil interacting with the transport unit on this second side, which stator current causes an electromagnetic propulsive force.
7. The method according to claim 6, wherein a stator current is impressed into all drive coils interacting with the transport unit on the second side, which stator current causes an electromagnetic propulsive force.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is explained in more detail below referring to
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(7)
(8) The transport device 1 is designed as a long-stator linear motor in which the transport sections A1 . . . A9 each form a part of a long-stator of a long-stator linear motor in a manner known per se. It is also known that a transport sections A1 . . . A9 can be composed of individual transport segments TS, each transport segment TS carrying a number of drive coils. Along the transport sections A1 . . . A9, therefore, a plurality of electric drive coils are arranged in the longitudinal direction x in a known manner (not shown in
(9) Some transfer positions U1 . . . U10 are also arranged along the transport route of the transport device 1. Different types of transfer positions U1 . . . U10 are conceivable. At the transfer positions U2 and U7 e.g. a turnout is provided, while the other transfer positions U1, U3 . . . U6, U8, U9 are designed e.g. as transfer points from one transport section A1 . . . A8 to another. At the transfer position U10, for example, a transition from a one-sided transport section A2 to a two-sided transport sections A9 is provided. At the transfer position U2 (turnout) a transport unit T6 can, for example, be moved on to the transport section A2 or the transport sections A3. At a transfer position U1 (transfer position), a transport unit T5 is transferred from the one-sided transport section A1 to the one-sided transport section A2. A transport unit Tn can naturally travel through each transfer position U in both directions.
(10) A number of work stations S1 . . . S4, in which manipulation of the components transported with the transport unit T1 . . . Tn takes place, can also be arranged along the transport route of the transport device 1, which is substantially given by the longitudinal direction x of the transport section A1 . . . A8. The work station S1 can, for example, be designed as an infeed and/or outfeed station in which finished components are removed and components to be processed are transferred to a transport unit T1 . . . Tn. In the work stations S2 . . . S4 any machining steps can be carried out on the components. The transport units T1 . . . Tn can be stopped for processing in a work station S1 . . . S4, e.g. in a filling station in which empty bottles are filled, or can be moved through, e.g. in a temperature control station in which components are temperature-treated, if necessary also at a different speed than between the work stations S1 . . . S4.
(11) The transport device 1 comprises at least two transport sections Am, An and at least one transfer position U connecting these two transport sections Am, An. In order to be able to realize a transfer position U according to the invention, it is necessary, at least in the area of the transfer position U, that drive coils 7, 8 are provided on both sides of the transport unit Tn, as seen in the movement direction x, and that excitation magnets 4, 5 are arranged on both sides of the transport unit Tn. The excitation magnets 4, 5 can be designed as permanent magnets or as electromagnets.
(12) A particularly advantageous embodiment of the long-stator linear motor, at least in the area of the transfer positions U, is explained with reference to
(13) In order to move a transport unit Tn forward in the movement direction x, a stator current i.sub.A1, i.sub.A2 is impressed into the drive coils 7, 8 on both sides in the area of the transport unit Tn in order to generate an electromagnetic field which interacts with the excitation magnets 4, 5 at the transport unit Tn. Different stator currents i.sub.A1, i.sub.A2 can also be impressed into different drive coils 7, 8. Here it is also sufficient to impress a stator current i.sub.A1, i.sub.A2 into the drive coils 7, 8 only, which can just interact with the excitation magnets 4, 5 of the transport unit Tn. For the movement of the transport unit Tn, however, the drive coils 7, 8 arranged on both sides do not have to be energized simultaneously by impressing a stator current i.sub.A. It is generally sufficient if the propulsive force F.sub.v acting on the transport unit Tn for movement is generated only by means of the drive coils 7, 8 on one side and the excitation magnet 4, 5 on the corresponding side of the transport unit Tn. On route sections of the transport route where a large propulsive force F.sub.v is required, e.g. in the case of a gradient, a heavy load or in areas of acceleration of the transport unit Tn, the drive coils 7, 8 can, for example, be energized on both sides (if available, e.g. transport section A9 in
(14) Analogous to a rotating electric motor, the individual stator currents of the active drive coils 7, 8 can be transformed into a dq-coordinate system in a known manner. In this dq-coordinate system, a current space vector results with a propulsive force-forming current component (q-component) and a lateral force-forming current component (d-component). For the movement of a transport unit Tn, the current space vector of the stator current i.sub.A required for this in the dq-coordinate system, with propulsive force-forming current component (q-component) and/or lateral force-forming current components (d-component), is calculated (for example in a current controller) and then converted into the individual stator currents i.sub.A1, i.sub.A2, which are to be applied to the acting drive coils 7, 8. This transformation can be performed with the known Park Transformation adapted to the linear motor. To move the transport unit Tn, the electromagnetic field generated by the individual stator currents i.sub.A1, i.sub.A2 must continue to travel along the transport route, which is why other drive coils 7, 8 must always be supplied with current for the movement of the transport unit Tn in the movement direction x.
(15) For the movement of a transport unit Tn, the stator currents i.sub.A1, i.sub.A2 of the currently acting drive coils 7, 8 are therefore controlled. For this purpose, each drive coil 7, 8 is assigned a coil controller which controls the stator current i.sub.A1, i.sub.A2 of the assigned drive coils 7, 8. The drive coils 7, 8 can thereby be independently energized with a stator current i.sub.A1, i.sub.A2, for example by applying corresponding electrical voltages to the drive coil 7, 8. In this context one also speaks of single coil actuation. A possible control concept for the individual control of the drive coils 7, 8 is shown in
(16) A transport unit Tn, which is located in a route section, for example a transport segment TSn, is therefore controlled by the corresponding coil controllers 12. Substantially, this means that the coil controllers 12 control the drive coils 7, 8 of the associated route section, e.g. the transport segment TSn, in such a way that the transport unit Tn is moved along the transport segment TS in the desired manner (speed, acceleration) by the generated propulsive force F.sub.V. The movement of the transport unit Tn through the transport device 1 can be monitored and specified in a higher-level plant control unit 10, which is connected to the coil controllers 12. The plant control unit 10 controls, for example, the movement of the transport units Tn through the transport device 1 by position specifications or speed specifications (as set-point values of the control). The coil controllers 12 then correct any error between set-point value (e.g. set-point position) and actual value (e.g. actual position). Since such a control of the movement of a transport unit Tn of a long-stator linear motor with single coil actuation is well known, e.g. from EP 3 251 986 A1, it will be explained below only to the extent necessary for an understanding of the present invention.
(17) It is important that by controlling the stator currents i.sub.A1, i.sub.A2 of the drive coils 7, 8 a propulsive force F.sub.V can be generated by a propulsive force-forming current component i.sub.Aq1, i.sub.Aq2 of the stator current i.sub.A (in the dq-coordinate system), or by the resulting magnetic flux (magnetic flux and stator current i.sub.A are to be regarded as equivalent). The propulsive force F.sub.V can be generated by the drive coils 7, 8 on only one side, or by the drive coils 7, 8 on both sides. In addition to the propulsive force F.sub.V required for the movement of the transport unit Tn, an electromagnetic lateral force F.sub.EMS acting on the transport unit Tn in the lateral direction y transverse to the movement direction x can also be generated with a drive coil 7, 8 by a lateral force-forming current component i.sub.Ad1, i.sub.Ad2 of the stator current i.sub.A (in the dq-coordinate system). For this purpose, for example, one of the drive coils 7, 8 interacting with the transport unit Tn is impressed with a stator current i.sub.A1, i.sub.A2 which, in addition to the propulsive force-forming electromagnetic force component which produces the propulsive force F.sub.v, causes a force component transverse to it, i.e. in the lateral direction y. According to the invention, this is used in a transfer position U in order to generate a steering effect L acting on the transport unit Tn in order to steer the transport unit Tn specifically to a desired transport section An.
(18) A first embodiment example of the invention is shown in
(19) The excitation-magnetic lateral forces F.sub.PMS1, F.sub.PMS2 always act on the transport unit Tn on both sides due to the interaction of the excitation magnets 4, 5 of the transport unit Tn with ferromagnetic constituents of the guide construction 6. The excitation-magnetic lateral forces F.sub.PMS1, F.sub.PMS2 acting on both sides of the transport unit Tn are usually (but not necessarily), with the same air gap, the same structure of the guide construction 6 on both sides, etc., of the same magnitude and opposite to each other, so that the vectorial sum of the acting excitation-magnetic lateral forces F.sub.PMS1, F.sub.PMS2 preferably results in zero.
(20) The present invention is now based on the fact that the magnetic flux or the magnetic field between transport unit Tn and drive coils 7, 8 or the guide construction 6, which field is caused by the excitation magnets 4, 5, is specifically influenced on at least one side (in transverse direction y) via the stator current i.sub.A1, i.sub.A2 of at least one drive coil 7, 8 in order to impress a steering effect L on the transport unit Tn.
(21) In a first embodiment of the invention, a stator current i.sub.A1, i.sub.A2 is impressed in a transfer area of the transfer position U, i.e. in the area in which the transport unit Tn must be specifically steered, on one side of the transport unit Tn into the drive coils 7, 8 of this side interacting with the transport unit Tn, which stator current only generates an electromagnetic lateral force F.sub.EMS. On this side, therefore, only a lateral force-forming current component i.sub.A1d, i.sub.A2d (in the dq-coordinate system) is generated, and on this side, the stator current i.sub.A1, i.sub.A2 does not generate a propulsive force F.sub.V. A propulsive force F.sub.V2, on the other hand, can be generated on the opposite side of the transport unit Tn. However, it is possible that no propulsive force F.sub.V2 is generated on the second side either. In this case, the transport unit Tn would move in the movement direction x through the transfer position U without an active drive. Since a transfer position U of a transport unit Tn is typically passed through in a few milliseconds, the momentary switching off of a propulsive force F.sub.V on only one side, or on both sides, is hardly noticeable in the movement of the transport unit Tn and can be accepted. In both cases, however, the entire available electric current on one side can be used to generate the steering effect L, because no current is required on this side to generate the propulsive force F.sub.V. An electromagnetic lateral force F.sub.EMS can also be generated on the second side via the stator current i.sub.A1, i.sub.A2, but this does not necessarily have to be the case.
(22) The flux components .sub.d of the electromagnetic field impressed via the stator currents i.sub.A1, i.sub.A2, which components cause a lateral force, serve to weaken or strengthen the acting excitation-magnetic field. Therefore, the resulting lateral forces F1, F2 act on the transport unit Tn on both sides, which lateral forces are the sum of the acting excitation-magnetic lateral forces F.sub.PMS and, if present, of the electromagnetic lateral force F.sub.EMS on each side of the transport unit Tn, i.e. F.sub.1=F.sub.PMS1+F.sub.EMS1 and F.sub.2=F.sub.PMS2+F.sub.EMS2. The steering effect L then results from the vectorial sum of the resulting lateral forces F.sub.1, F.sub.2. Via the stator currents i.sub.A1, i.sub.A2, or via the lateral force-forming current components i.sub.A1d, i.sub.A2d, the generated lateral force F.sub.EMS1, F.sub.EMS2 can be set specifically in direction and magnitude, with which the steering effect L can be set specifically.
(23) Wherever no electromagnetic lateral force F.sub.EMS is required, e.g. outside a transfer position U, the stator currents i.sub.A1, i.sub.A2 impressed in the drive coils 7, 8 are preferably controlled in such a way that the vectorial sum of the resulting lateral forces F.sub.1, F.sub.2 is zero. Ideally, this means that the electromagnetic lateral forces F.sub.EMS1, F.sub.EMS2 are equal to zero. This achieves a maximum efficiency of the movement of the transport unit Tn in these areas, since all available electrical energy can flow into the generation of the propulsive force F.sub.V.
(24) It should only be mentioned here in passing that there are also easily magnetizable and demagnetizable permanent magnets, such as AlNiCo magnets, which can be specifically magnetized by the electromagnetic field generated by the drive coils 7, 8, for example. This way, for example, the polarity of such permanent magnets can be changed as excitation magnets 4, 5 on a transport unit Tn or the magnetic voltage of the permanent magnets can be increased or decreased. This way, the excitation-magnetic lateral force F.sub.PMS1, F.sub.PMS2 could also be specifically influenced to generate a steering effect.
(25) The passage of a transport unit Tn through a transfer position U can therefore proceed as follows, as explained in
(26) In the transfer area (
(27) However, it is also possible that a second electromagnetic lateral force F.sub.EMS2 is generated on the second side by the stator currents i.sub.A2 of the drive coils 7 acting on this side. Preferably, electromagnetic lateral forces F.sub.EMS1, F.sub.EMS2 are generated on both sides of the transport unit Tn, which forces point in the same direction, so that the excitation-magnetic lateral force F.sub.PMS is amplified on one side and weakened on the other. One could also change the magnetic flux in such a way that the generated electromagnetic lateral forces F.sub.EMS1, F.sub.EMS2 on the two sides of the transport unit Tn have different directions, but these would partially cancel each other out, which would ultimately only result in higher losses. The field weakening occurs preferably on the side of the transport unit Tn along which the transport unit Tn is not to be moved further, here at the drive coils 8. The field strengthening is preferably at the side where the transport unit Tn is to be moved further, here at the drive coils 7. Ultimately, it is only important that a difference in the resulting lateral forces F.sub.1, F.sub.2 on both sides results as a steering effect in the desired direction. It is also possible to generate an electromagnetic propulsive force F.sub.EMV2 on the second side by the stator currents i.sub.A2 of the drive coils 7 acting on this side, which can also be done in addition to an electromagnetic lateral force F.sub.EMS2. This results, in the transfer area, in a resulting propulsive force F.sub.V on the transport unit Tn that is either zero or corresponds to the acting electromagnetic propulsive force F.sub.EMV2 (F.sub.V=F.sub.EMV2).
(28) As only an electromagnetic lateral force F.sub.EMS1 is generated on the first side, sufficient electrical energy is available to sufficiently strengthen or weaken the acting excitation-magnetic lateral force F.sub.PMS1 if necessary, in order to generate the steering effect L in the desired direction, here in the direction of the first side. If an electromagnetic propulsive force F.sub.EMV1 were additionally generated on this side, this might not be possible under certain circumstances.
(29) In the exit area (
(30) It is thereby obvious that by controlling the stator currents i.sub.A in the area of the transfer position, a steering effect L in one of the two lateral directions can be generated, which guides the transport unit Tn along the desired route section. At any time of the movement of the transport unit Tn, however, not only the direction of the steering effect L can be set, but in particular also the magnitude of this steering effect L. This steering effect L can also be variable over time, when passing through the transfer position U, and can also be adjusted on the respective transport unit Tn and also on the actual movement. For example, a transport unit Tn loaded with a heavier load or moving faster may require a higher steering effect L than an empty or slow moving transport unit Tn.
(31) The active control of the stator currents i.sub.A1, i.sub.A2 (or of the lateral force-forming current components i.sub.Ad1, i.sub.Ad2 in the dq-coordinate system) is started at the latest when the transport unit Tn enters the transfer area of the transfer position U, preferably before that. The electromagnetic lateral forces F.sub.EMS1, F.sub.EMS2 are controlled in the transfer area by the stator currents i.sub.A1, i.sub.A2 at any point in time in such a way that the required steering effect L is formed in the desired direction and with the required magnitude. In order to ensure a defined location of the transport unit Tn over the entire length of the transfer position U, it is advantageous to actively control the electromagnetic lateral forces F.sub.EMS1, F.sub.EMS2 along the entire length of the transfer position U.
(32) When the transport unit Tn exits the transfer position U (
(33) However, the transfer position U does not have to be designed as a turnout, but can also be designed as a transition from one transport section Am to another transport section An, such as e.g. the transfer position U1 in
(34) A further embodiment according to the invention is again explained by the example of a turnout as transfer position U using
(35) In the exit area of the transfer position (
(36) The method of the lateral force as steering effect L and the method of the torque as steering effect L can also be combined. In this case, only an electromagnetic lateral force and a braking force against the movement direction x of the transport unit Tn would be generated on a first side, but no force component in the movement direction x. On the opposite second side, an electromagnetic lateral force F.sub.EMS2 and/or an electromagnetic propulsive force F.sub.EMV2 (in the movement direction x) can be generated as required. On the second side, however, the drive coils 8 interacting with the transport unit Tn can also be currentless, therefore no stator current i.sub.A2 would be impressed into these drive coils 8 in this case.
(37) The application of a sufficient steering effect L is of course only necessary until the guide members of the transport unit Tn, e.g. rollers, wheels, sliding surfaces, magnetic bearings or similar, have a safe effect on the desired transport section Am, An. This ensures a defined location of the transport unit Tn and at the latest then the active control of the drive coils 7, 8 for applying the steering effect L can be terminated.
(38) The electromagnetic propulsive force F.sub.EMV1, F.sub.EMV2 is usually control by position presetting. For this purpose, a set-point position can be specified to a position controller, which calculates the required current component i.sub.Aq1, i.sub.Aq2, which forms the propulsive force, from the difference between the set-point position and an actual position (which can be measured with suitable position sensors or derived from other measured variables). Equivalent to this, speed control could also be provided. This propulsive force-forming current component i.sub.Aq1, i.sub.Aq2 is then converted into the stator currents i.sub.A1, i.sub.A2 of the acting drive coils 7, 8 (or equivalent into coil voltages) and the drive coils 7, 8 are supplied with these currents. For the generation of an electromagnetic lateral force F.sub.EMS1, F.sub.EMS2 a flux controller can be provided to which a set-point flux is specified. The required lateral force-forming current component i.sub.Ad1, i.sub.Ad2 can be calculated from the difference between the set-point flux and an actual magnetic flux (which, for example, can be measured or derived from other measured variables), which component can then be converted into the stator currents i.sub.A1, i.sub.A2 of the acting drive coils 7, 8 (or equivalent into coil voltages). If a propulsive force-forming current component i.sub.Aq1, i.sub.Aq2 and a lateral force-forming current component i.sub.Ad1, i.sub.Ad2 are required simultaneously, the resulting current vector is converted into the required stator currents i.sub.A1, i.sub.A2. In the transfer area of the transfer position U, the set-point values (set-point flux and/or set-point position) must now be specified in such a way that the desired effect is achieved on the desired side (only an electromagnetic lateral force F.sub.EMS1 and/or only a braking force F.sub.B). Alternatively, the position controller and/or the flux controller on the desired side could also be deactivated and preset stator currents i.sub.A1 applied instead to cause the desired effect (only a lateral electromagnetic force F.sub.EMS1 and/or only a braking force F.sub.B).