Method for determining a content of a gas component in a gas mixture conveyed in a recirculating manner via a fuel cell
10847817 · 2020-11-24
Assignee
Inventors
Cpc classification
H01M8/04328
ELECTRICITY
H01M8/04992
ELECTRICITY
H01M8/04432
ELECTRICITY
H01M8/04776
ELECTRICITY
H01M8/04201
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/04082
ELECTRICITY
H01M8/04425
ELECTRICITY
International classification
H01M8/04992
ELECTRICITY
H01M8/04082
ELECTRICITY
Abstract
The invention relates to a method to determine a content of a gas component in a gas mixture delivered recirculating through an anode chamber (12) or a cathode chamber (13) of a fuel cell (10), wherein the delivery takes place via a delivery device (26) functioning according to the positive displacement principle. The invention also relates to a fuel cell system (100) configured to execute the method. According to the invention, the content of the gas component is determined depending on geometric parameters (V, ) and operating parameters (n, U, I) of the delivery device (26), as well as on thermodynamic state variables (p, T) of the gas mixture. The sought target quantity, for example a hydrogen component of an anode gas, can thus be determined in a simple and robust manner from quantities that are already known or measured.
Claims
1. A method, comprising: delivering via a delivery device a gas mixture recirculating through an anode chamber or a cathode chamber of a fuel cell, the delivery device functioning according to a positive displacement principle; determining a content of a gas component via geometric parameters of the delivery device, operating parameters of the delivery device, and thermodynamic state variables of the gas mixture, wherein the content of the gas component is determined as a function of an electrical power output of the delivery device that is achieved in a form of volume work, wherein the electrical power output of the delivery device is determined as a function of the electrical power consumption of the delivery device, a mechanical efficiency of the delivery device, and an electrical efficiency of the delivery device, and wherein the mechanical efficiency of the delivery device is determined as a function of a differential pressure across the delivery device; and controlling a flushing valve and the delivery device based on a result of the determining of the content of the gas component.
2. The method according to claim 1, wherein the electrical power output is determined as a function of a volumetric flow delivered by the delivery device.
3. The method according to claim 1, comprising checking a system calibration at an operating point of the fuel cell in which the content of the gas component or gas composition is known.
4. The method according to claim 1, comprising correcting a model or a characteristic diagram at an operating point of the fuel cell in which the content of the gas component or gas composition is known.
5. The method according to claim 1, comprising determining the content of the gas component as a function of a volumetric flow delivered by the delivery device via ascertaining a volume enclosed by the delivery device, a rotary speed of the delivery device, and a gap loss of the delivery device.
6. The method of claim 1 wherein the content of the gas component is determined as a function of the electrical power consumption of the delivery device and the electrical power consumption of the delivery device is determined as a product of a measured voltage and a measured amperage of the delivery device.
7. The method according to claim 1, comprising determining the content of the gas component as a function of a volume delivered per rotation of the delivery device.
8. The method according to claim 7, comprising determining the volume delivered per rotation of the delivery device as a function of a gap loss of the delivery device that is ascertained based on a differential pressure across the delivery device.
9. The method according to claim 7, wherein determining the content of the gas component as the function of the volume delivered per rotation of the delivery device comprises determining a volume enclosed by the delivery device and a rotary speed of the delivery device.
10. The method according to claim 1, comprising: ascertaining anticipated electrical power consumption of the delivery device, or an anticipated power output of the delivery device in the form of volume work, wherein the ascertaining includes assuming at least one of: the content of the gas component or a quantity that correlates with the content of the gas component; ascertaining an actual electrical power consumption, or an actual power output of the delivery device; comparing the anticipated electrical power consumption or the anticipated power output with the actual electrical power consumption or the actual power output; and in response to the comparing, correcting the content of the gas component or of the quantity correlating therewith.
11. The method according to claim 10, comprising iterating comparing of the anticipated electrical power consumption or the anticipated power output with the actual electrical power consumption or the actual power output until a difference between actual electrical power consumption or the actual power output and the anticipated electric power consumption or the anticipated power output is within a certain defined threshold.
12. A fuel cell system comprising: a fuel cell having an anode chamber and a cathode chamber; a recirculating line through which a gas mixture recirculating through the anode chamber or the cathode chamber is delivered; a delivery device; and a controller coupled to the delivery device, the controller configured to determine a content of a gas component in the gas mixture recirculating through the anode chamber or the cathode chamber of the fuel cell and control a flushing valve and the delivery device based on the content of the gas component in the gas mixture, wherein the content of the gas component is determined as a function of an electrical power output of the delivery device that is achieved in a form of volume work, wherein the electrical power output of the delivery device is determined as a function of the electrical power consumption of the delivery device, a mechanical efficiency of the delivery device, and an electrical efficiency of the delivery device, and wherein the mechanical efficiency of the delivery device is determined as a function of a differential pressure across the delivery device.
13. The fuel cell system according to claim 12, wherein the controller is configured to determine the content of the gas component as a function of a volume delivered per rotation of the delivery device.
14. The fuel cell system according to claim 12, wherein the controller is configured to determine a volume delivered per rotation of the delivery device as a function of a gap loss of the delivery device that is ascertained based on a differential pressure across the delivery device.
15. The fuel cell system according to claim 12, wherein the controller is configured to: ascertain an anticipated electrical power consumption of the delivery device, or an anticipated power output of the delivery device in a form of volume work, wherein the ascertaining includes assuming at least one of: the content of the gas component or a quantity that correlates with the content of the gas component; ascertain an actual electrical power consumption, or an actual power output of the delivery device; compare the anticipated electrical power consumption or the anticipated power output with the actual electrical power consumption or the actual power output; and in response to a difference between the comparison, correct the content of the gas component or of the quantity correlating therewith.
Description
(1) The invention is explained below in exemplary embodiments using the associated drawings. The following is shown:
(2)
(3)
(4)
(5)
(6) The fuel cell system 100 comprises as a core component a fuel cell stack 10 (in the present case also referred to only as a fuel cell) which has a plurality of individual cells 11 arranged in the form of a stack that are formed by alternatingly stacked membrane electrode assemblies (MEA) 14 and bipolar plates 15 (see detail view). Each individual cell 11 accordingly comprises one MEA 14 that has an ion-conductive polymer electrolyte membrane or another solid electrolyte (not shown in detail here) as well as catalytic electrodes arranged on both sides, namely an anode and cathode, which catalyzes the respective partial reaction of the fuel cell conversion and can be formed as coatings on the membrane. The anode electrode and cathode electrode have a catalytic material, for example platinum, which is supported on an electrically conductive carrier material with a large specific surface, for example a carbon-based material. An anode space 12 is thus formed between a bipolar plate 15 and the anode, and the cathode space 13 is formed between the cathode and the next bipolar plate 15. The bipolar plates 15 serve to supply the operating media into the anode and cathode chambers 12, 13, and also establish the electrical connection between the individual fuel cells 11. Optionally, gas diffusion layers can be arranged between the membrane electrode assemblies 14 of the bipolar plates 15.
(7) In order to supply the fuel cell stack 10 with the operating media, the fuel cell system 100 comprises on the one hand an anode supply 20 and on the other hand a cathode supply 30.
(8) The anode supply 20 comprises an anode supply path 21 which serves to supply an anode operating medium (the fuel), for example hydrogen, into the anode chambers 12 of the fuel cell stack 10. For this purpose, the anode supply path 21 connects a fuel reservoir 23 to an anode inlet of the fuel cell stack 10. The anode operating pressure on the anode sides 12 of the fuel cell stack 10 is adjustable via an adjusting means 24 in the anode supply path 21. The anode supply 20 also comprises an anode exhaust gas path 22 which discharges the anode exhaust gas from the anode chambers 12 via an anode outlet of the fuel cell stack 10. In addition, the anode supply 20 has a recirculation line 25 that connects the anode exhaust gas path 22 to the anode supply path 21. The recirculation of fuel is customary in order to return the mostly over-stoichiometrically used fuel to the stack and to use it. A recirculation delivery device 26 is arranged in the recirculation line 25, by means of which a recirculated volumetric flow can be adjusted. Furthermore, the anode exhaust gas path 22 is connected to a flushing line 27 that, in the portrayed example, terminates in a cathode exhaust gas path 32, so that the anode exhaust gas and a cathode exhaust gas can be discharged via a common exhaust gas system. In an alternative embodiment, the flushing line 27 can also terminate in the environment. A flushing valve 28 that, in the present example, is combined with a water separator makes it possible on the one hand to discharge the anode exhaust gas via the flushing line 27 and on the other hand to separate condensed water.
(9) The cathode supply 30 comprises a cathode supply path 31 which supplies an oxygen-containing cathode operating medium, in particular air which is drawn in from the environment, to the cathode chambers 13 of the fuel cell stack 10. The cathode supply 30 furthermore comprises a cathode exhaust gas path 32 that removes the cathode exhaust gas (in particular the exhaust air) from the cathode chambers 13 of the fuel cell stack 10 (here together with the anode exhaust gas) and, if applicable, supplies this to an exhaust gas system (not shown). A compressor 33 is arranged in the cathode supply path 31 for conveying and compressing the cathode operating medium. In the shown exemplary embodiment, the compressor 33 is designed as a compressor which is driven mainly by an electric motor, the driving of said compressor being effected via an electric motor 34 equipped with a corresponding power electronics system 35. The compressor 33 may also be driven by a turbine 36 (optionally with variable turbine geometry) arranged in the cathode exhaust path 32, supported via a common shaft (not shown).
(10) In accordance with the illustrated exemplary embodiment, the cathode supply 30 can also have a wastegate line 37 which connects the cathode supply line 31 to the cathode exhaust line 32, i.e., represents a bypass of the fuel cell stack 10. The wastegate line 37 allows excess air mass flow to be directed past the fuel cell stack 10 without reducing the output of the compressor 33. An adjusting means 38 arranged in the wastegate line 37 serves to control the amount of the cathode operating medium bypassing the fuel cell stack 10. Further adjusting means can be arranged in the lines 21, 22, 27, 31 and 32 in order to be able to isolate the fuel cell stack 10 from the environment. All adjusting means of the fuel cell system 100 can be designed as controllable or non-controllable valves or flaps.
(11) The fuel cell system 100 can furthermore have a humidifier 39. The humidifier 39 is on the one hand arranged in the cathode supply path 31 such that the cathode operating gas can flow through it. On the other hand, it is arranged in the cathode exhaust path 32 so that the cathode exhaust gas can flow through it. The humidifier 39 typically has a plurality of membranes permeable to water vapor which are designed to be either flat or in the form of hollow fibers. The comparatively dry cathode operating gas (air) thereby flows over one side of the membranes, and the comparatively moist cathode exhaust gas (exhaust gas) flows over the other side. Driven by the higher partial pressure of water vapor in the cathode exhaust gas, water vapor passes across the membrane into the cathode operating gas, which is humidified in this way. A water separator can also be installed in the cathode exhaust gas path 32, in particular upstream of the turbine 36, in order to condense and drain the product water arising from the fuel cell reaction.
(12) Usually, in the normal operation of the fuel cell stack 10 the anode operating gas, in this case hydrogen for example, is operated with a stoichiometric excess relative to the generated electrical current. Accordingly, the anode exhaust gas leaving the fuel cell stack 10 via the anode exhaust gas path 22 contains substantial amounts of hydrogen that, in normal operation, are fed via the recirculation line 25 by the delivery device 26, that in the present case is designed as a positive displacement machine, into the anode supply path 21, and thus are recirculated. However, since nitrogen and product water of the fuel cell reaction can diffuse from the cathode chambers 13 into the anode chambers 12 of the fuel cell 10 across the membrane of the membrane electrode assembly 14, these components are enriched in the anode gas, resulting in a decreasing hydrogen content and increasing nitrogen content. For this reason, if the nitrogen content becomes too high or the hydrogen content becomes too low, the flushing valve 28 is opened and the anode chambers 12 are flushed with pure hydrogen from the fuel tank 23.
(13) To control the flushing valve 28, the recirculation delivery device 26, and other components of the system 100, the fuel cell system 100 from
(14) A corresponding method for ascertaining the content of hydrogen (or nitrogen) in the recirculated gas mixture is explained in an exemplary embodiment using the flow chart in
(15) For example, the method starts with the start of the fuel cell system 100 after a vehicle stop. In S1, a start value is assumed for the content of the gas component to be determined, or of the gas composition, for example for the hydrogen content y.sub.H2, the nitrogen content y.sub.N2 or the gas density .sub.gas of the anode gas. Since these quantities can be converted into each other, it does not matter which of these quantities is selected as the starting point. For example, directly after a start of the fuel cell system 100, the water content is set as 100% (y.sub.H2=1.0), which yields a value of 0% for the nitrogen fraction (y.sub.N2=0.0), and the gas density .sub.gas corresponds to that of hydrogen.
(16) In the subsequent step S2, the current values for the rotary speed n, the voltage U and the current I of the delivery device 26, as well as input and output pressure p.sub.1 and p.sub.2 and input and output temperature T.sub.1 and T.sub.2, are imported.
(17) In step S3, a calculation takes place of the volumetric flow {dot over (V)} delivered by the delivery device 26 as a function of the volume V enclosed by the delivery device between the rotors and the housing of said delivery device, of the rotary speed n, and of the gap loss . The volumetric flow results from the product of the enclosed volume V and the rotary speed n, minus the gap loss (equation 1). The latter is dependent on the differential pressure p=p.sub.2p.sub.1 across the delivery device 26, and can be represented in a good approximation as a product of p and a geometric factor a of the delivery device 26 (equation 2), so that the volumetric flow {dot over (V)} results from the geometric and operating parameters of the delivery device 26 and the differential pressure p according to equation 3.
{dot over (V)}=V*n(1)
=f(p)=a*p(2)
{dot over (V)}=V*na*p(3)
(18) In step S4, according to equation 4 the electric power consumption P.sub.el of the delivery device 26 is determined from the product of the measured voltage U and amperage I. The electric power consumption determined in this manner corresponds to the actual power consumption P.sub.el,real.
P.sub.el=U*I(4)
(19) Determined in step S5 is the output power P.sub.V anticipated for the assumed gas density .sub.Gas that the delivery device 26 produces in the form of volume work (compression work, gas work). According to equation 5, the output power P.sub.V can be expressed as a product of the mass flow {dot over (m)} and the difference of the specific enthalpy h of the gas at the inlet and outlet of the delivery device 26. Using the definition of the density according to equation 6, according to equation 7 the output power P.sub.V results depending on the gas density .sub.Gas assumed in step S1, the volumetric flow {dot over (V)} determined in S3, and the polytropic enthalpy difference h that results according to equations 8 and 9 from the input and output pressure p.sub.1 and p.sub.2 and the input and output temperature T.sub.1 and T.sub.2. R is the general gas constant (R=8.314 J/(mol*K)).
(20)
(21) In step S6, according to equation 10 the output power P.sub.W (shaft power) is determined from the electrical power consumption P.sub.el determined in step S4 and a mechanical efficiency .sub.mech of the delivery device 26 that is learned from a characteristic diagram depending on the differential pressure p, and the electrical efficiency .sub.el of the delivery device 26.
P.sub.W=P.sub.el*.sub.mech*.sub.el(10)
(22) In step S7, a comparison is then carried out in which the output power P.sub.V from S5 anticipated for the assumed gas density .sub.Gas is compared with the output power P.sub.W. In particular, it is checked whether the magnitude of the difference P between the two deviates (significantly) from zero, wherein a certain tolerance is taken into account. If this is the case, i.e., the anticipated output power P.sub.V depending on the assumed gas density .sub.Gas deviates significantly from the shaft power P.sub.W ascertained from the electrical power consumption P.sub.el, the query in S7 is responded to in the affirmative and step S8 follows. In S8, the gas density .sub.Gas is again determined depending on the differential power P using the preceding equations. The method returns from S8 to step S5, in which the anticipated output power P.sub.V is recalculated using the redetermined gas density .sub.Gas and is subjected to another comparison with the output power P.sub.W in S7.
(23) If the query is responded to in the negative in S7, i.e., the output power P.sub.V anticipated depending on the gas density .sub.Gas agrees sufficiently with the output power P.sub.W anticipated from the electrical power consumption P.sub.el, this means that the most recently established gas density .sub.Gas corresponds to the actual density of the recirculated gas mixture. In this instance, the method proceeds to step S9, where the content of hydrogen y.sub.H2 is calculated. This proceeds on the basis of equation 11, according to which the gas density .sub.Gas of the gas mixture corresponds to the sum of the products of all fractions of the gas component in the gas mixture and their densities, wherein according to equation 12 the sum of the fractions of all gas components is equal to 1. Solved for the content of hydrogen y.sub.H2, equation 13 results.
(24)
(25) Assuming that the gas mixture is saturated with water vapor, i.e., the relative humidity is 100%, the water content y.sub.H2O is learned from a table stored in the model. (Alternatively, the water content y.sub.H2O can be derived as a model-based quantity from the operating conditions.) Likewise, the densities of hydrogen, water vapor, and nitrogen are stored in the model depending on the pressure and temperature, so that only the previously-determined gas density .sub.Gas is used in the calculation as an input quantity.
(26) It is understood that the corresponding input powers can also be compared with each other instead of comparing the output powers in step S7, i.e., the current input power P.sub.el determined in S4 and the anticipated electrical input power to be anticipated from the anticipated output power P.sub.V ascertained in S5 using the efficiencies .sub.mech(p) and .sub.el. Furthermore, the nitrogen content can also be determined instead of the hydrogen content, or in addition thereto.
(27) As long as the total efficiency .sub.tot of the delivery device/positive displacement machine 26 remains constant, the model has a sufficient precision. In practice, however, over the life of the delivery device a change in its total efficiency .sub.tot can occur, in particular if the mechanical efficiency .sub.mech changes. According to equation 14, the total efficiency .sub.tot is composed of the sum of the electrical efficiency .sub.el, the thermodynamic efficiency .sub.ther and the mechanical efficiency .sub.mech, wherein according to equation 15, the thermodynamic efficiency .sub.ther results depending on the isentropic enthalpy difference h.sub.isen and the polytropic enthalpy difference h.sub.poly across the delivery device 26.
(28)
(29) The method also makes it possible to check and, if applicable, correct the model and/or the characteristic diagrams used in the method, as well as perform a diagnosis of the delivery device 26. A corresponding method will be explained in an exemplary embodiment using
(30) In step S1, the diagnostic and calibration method according to
(31) Steps S2 to S6 follow, which correspond to those from
(32) Contrary to
(33) On the other hand, if it is found in S10 that the power difference P exceeds the first limit value G1, the next query in S12 investigates whether P lies within a range between the first limit value G1 and a second, higher limit value G2. If this is the case, however, if the deviation is still within an acceptable range a calibration of the employed model is required, in particular of the total efficiency the .sub.tot. This takes place in step S13.
(34) If the query in S12 is answered in the negative, however, i.e., P lies above G2, the method proceeds to step S14. For example, an excessive deviation can indicate mechanical bearing damage of the delivery device 26 that has led to a drastic worsening of the mechanical efficiency .sub.mech, and hence of the total efficiency .sub.tot. In this case, a system calibration is no longer possible and an error is identified that, for example, is stored in an error memory of the vehicle, and/or is indicated visually or acoustically as an error message.
LIST OF REFERENCE SYMBOLS
(35) 100 Fuel cell system 10 Fuel cell stack/fuel cell 11 Individual cell 12 Anode chamber 13 Cathode chamber 14 Membrane electrode assembly (MEA) 15 Bipolar plate (separator plate, flow field plate) 20 Anode supply 21 Anode supply path 22 Anode exhaust path 23 Fuel tank 24 Adjusting means 25 Recirculation line 26 Recirculation delivery device/positive displacement machine 27 Flushing line 28 Flushing valve 30 Cathode supply 31 Cathode supply path 32 Cathode exhaust path 33 Compressor 34 Electric motor 35 Power electronics 36 Turbine 37 Wastegate line 38 Adjusting means 39 Humidifier 50 Control device {dot over (V)} Volumetric flow V Enclosed volume of the delivery device/positive displacement machine Gap loss A Gap loss factor n Rotary speed of the delivery device/positive displacement machine U Voltage of the delivery device/positive displacement machine I Current of the delivery device/positive displacement machine T.sub.1 Temperature of the gas mixture at the entry to the delivery device/positive displacement machine T.sub.2 Temperature of the gas mixture at the exit to the delivery device/positive displacement machine P.sub.1 Pressure at the entry to the delivery device/positive displacement machine P.sub.2 Pressure at the exit of the delivery device/positive displacement machine p Differential pressure across the delivery device/positive displacement machine P.sub.el Electrical power consumption of the delivery device/positive displacement machine P.sub.V Anticipated output power of the delivery device/positive displacement machine (determined from gas density) delivered due to volume work of the gas mixture P.sub.W Actual output power/shaft power of the delivery device/positive displacement machine (determined from the electrical power consumption and efficiency) delivered due to volume work of {dot over (m)} Mass flow h Specific enthalpy difference R General gas constant, R=8.314 J/(K mol) .sub.tot Total efficiency of the delivery device/positive displacement machine .sub.el Electrical efficiency of the delivery device/positive displacement machine .sub.th Thermodynamic efficiency of the delivery device/positive displacement machine .sub.mech Mechanical efficiency of the delivery device/positive displacement machine Density .sub.Gas Density of the gas mixture y.sub.H2 Content/partial pressure/substance fraction of hydrogen in the gas mixture y.sub.N2 Content/partial pressure/substance fraction of nitrogen in the gas mixture y.sub.H2O Content/partial pressure/substance fraction of water vapor in the gas mixture