Control arrangment for a generator
10848087 ยท 2020-11-24
Assignee
Inventors
Cpc classification
F05B2270/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02P25/22
ELECTRICITY
F05B2270/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02P21/05
ELECTRICITY
F05B2270/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H02P21/00
ELECTRICITY
H02P21/14
ELECTRICITY
H02P9/10
ELECTRICITY
H02P21/05
ELECTRICITY
H02P25/22
ELECTRICITY
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a control arrangement for controlling an electrical machine, including: a fundamental current controller, at least one harmonic flux controller related to a harmonic of an electrical frequency of the electrical machine, a summation system for adding voltage commands to obtain a summed voltage command based on which the electrical machine.
Claims
1. A control arrangement for controlling an electrical machine having plural stator windings separately connectable to a converter, the control arrangement comprising: a fundamental current controller, configured for providing a first voltage command in a dq+ frame, based on plural stator currents of the plural stator windings; the control arrangement further comprising: at least one harmonic flux controller related to a harmonic of an electrical frequency of the electrical machine, wherein the harmonic flux controller is configured to receive as inputs: a flux linkage signal related to flux linkages generated by the plural stator windings, a reference flux linkage signal related to reference flux linkage of a particular order to be generated by the plural stator windings, and an electrical angle of the electrical machine, wherein the harmonic flux controller is configured to output a reference harmonic current command of a reference harmonic current, based on the harmonic flux controller inputs, wherein based on the reference harmonic current command a reference harmonic voltage command is derivable; and a summation system for adding, separately for a respective d-component and a respective q-component, the first voltage command and the reference harmonic voltage command to obtain a summed voltage command based on which the electrical machine is controllable; a flux linkage calculation module adapted to calculate flux linkage components based on at least the plural stator currents and inductances of the stator windings, the inductances being calculated using a simulation of the electrical machine, the flux linkage calculation module also adapted to calculate flux linkage components based on measured or commanded machine voltages; and a flux linkage selection module adapted to select at least one component from the flux linkage components and to derive the flux linkage signal, wherein the selection selects a d-component or a q-component of the flux linkage, wherein the flux linkage signal is determined as a root mean square of selected component(s).
2. The control arrangement according to claim 1, further comprising: at least one harmonic voltage calculation module configured to receive the reference harmonic current command and to output the reference harmonic voltage command based on the reference harmonic current command.
3. The control arrangement according to claim 1, wherein the harmonic flux controller comprises: a filter arranged to receive the flux linkage signal and the electrical angle of the electrical machine and configured to output a filtered flux linkage signal in which harmonics other than the harmonic of interest in the flux linkage signal are reduced; and a harmonic flux regulator arranged to output the reference harmonic current command based on the filtered flux linkage signal and the reference flux linkage signal.
4. The control arrangement according to claim 3, wherein the harmonic flux regulator comprises: a difference element arranged for calculating a difference between the filtered flux linkage signal and the reference flux linkage signal; and a regulator system configured to output the reference harmonic current command based on the difference such that when a corresponding reference harmonic current is injected into the stator winding damping of the harmonic is caused, the injection performed in at least one set of stator windings in operation, while at least one other set of stator windings is idle.
5. The control arrangement according to claim 4, wherein the regulator system comprises: a phase shifter configured to output a 90 degree shifted difference; a transformation module configured to transform the difference and the shifted difference into a rotating frame corresponding to the harmonics; a first PI-regulator configured to receive the transformed difference and to output a first regulator signal; a second PI-regulator configured to receive the transformed difference and to output a second regulator signal; and another transformation module configured to back-transform the first regulator signal and the second regulator signal into a rotating frame corresponding to the electrical frequency of the electrical machine, in order to obtain the reference harmonic current command.
6. The control arrangement according to claim 4, wherein the regulator system comprises: a first trigonometric multiplicator configured to output a first multiplied difference, being the difference multiplied by a first trigonometric multiplier depending on the harmonics; a first regulator configured to output a first regulator signal based on the first multiplied difference; a second trigonometric multiplicator configured to output a multiplied first regulator signal, being the first regulator signal multiplied by a second trigonometric multiplier depending on the harmonics; a third trigonometric multiplicator configured to output a third multiplied difference, being the difference multiplied by a third trigonometric multiplier depending on the harmonics; a second regulator configured to output a second regulator signal based on the third multiplied difference; a fourth trigonometric multiplicator configured to output a multiplied second regulator signal, being the second regulator signal multiplied by a fourth trigonometric multiplier depending on the harmonics; and a summation element configured to sum the multiplied first regulator signal and the multiplied second regulator signal and to output the sum as the reference harmonic current command.
7. The control arrangement according to the claim 4, wherein the regulator system comprises: a resonant regulator configured to output the reference harmonic current command based on the difference, the resonant regulator being configured to regulate the harmonic.
8. The control arrangement according to claim 2, wherein the harmonic voltage calculation module is configured to receive a q-component (Iqnref) of the reference harmonic current (Inref) being determined, using a torque ripple controller, such as to reduce torque ripple in the electrical machine.
9. The control arrangement according to claim 1, the fundamental current controller comprising: a positive-sequence current controller configured for providing the first voltage command in the dq+ frame, based on the plural stator currents, a negative-sequence current controller configured for providing a second voltage command in the dq+ frame, based on the plural stator currents, wherein the summation system is adapted to add the first voltage command, the second voltage command, the reference harmonic voltage command and in particular a feedforward voltage signal, to obtain the summed voltage command.
10. The control arrangement according to claim 1, wherein the positive-sequence current controller comprises a frame transformation module for transforming the plural stator currents, into a current signal in a dq+ frame based on an electrical angle of the electrical machine, wherein the negative-sequence current controller comprises a frame transformation module for transforming the plural stator currents, into a current signal in a dq-frame based on a negative of an electrical angle of the electrical machine.
11. The control arrangement according to claim 1, wherein the positive-sequence current controller comprises a filter having as an input the electrical frequency of the generator, for generating a filtered dq+ current signal, in which AC-components corresponding to harmonics a multiple of electrical frequency, are reduced in amplitude, and/or wherein the negative-sequence current controller comprises another filter having as an input the electrical frequency of the generator, for generating a filtered dq current signal, in which AC-components corresponding at multiple of electrical frequency, are reduced in amplitude, wherein a filter characteristics of the filter of the negative-sequence current controller and/or the other filter of the positive-sequence current controller is adaptable according to the electrical frequency of the generator.
12. The control arrangement according to claim 1, the fundamental current controller further comprising a voltage feedforward module for generating the feedforward voltage signal based on the positive-sequence current reference signal and the negative-sequence current reference signal and based on electrical frequency of the electrical machine.
13. A generator system, comprising: a generator having a rotor and at least one set of plural stator windings; at least one converter, wherein the plural stator windings of each of the at least one set of stator windings are connected to a corresponding converter of the at least one converter; a control arrangement according to claim 1 for each converter, connected to the corresponding converter, wherein the generator is a variable frequency generator, wherein the converter is a AC-DC-AC converter.
14. A wind turbine, comprising: a rotor shaft having plural rotor blades connected thereon; and a generator system according to claim 13, wherein the rotor of the generator system is mechanically coupled with the rotor shaft.
15. A control arrangement for controlling an electrical machine having plural stator windings separately connectable to a converter, the control arrangement comprising: a fundamental current controller, configured for providing a first voltage command in a dq+ frame, based on plural stator currents of the plural stator windings; the control arrangement further comprising: at least one harmonic flux controller related to a harmonic of an electrical frequency of the electrical machine, wherein the harmonic flux controller is configured to receive as inputs: a flux linkage signal related to flux linkages generated by the plural stator windings, a reference flux linkage signal related to reference flux linkage of a particular order to be generated by the plural stator windings, and an electrical angle of the electrical machine, wherein the harmonic flux controller is configured to output an reference harmonic current command of a reference harmonic current, based on the harmonic flux controller inputs, wherein based on the reference harmonic current command a reference harmonic voltage command is derivable; and a summation system for adding, separately for a respective d-component and a respective q-component, the first voltage command and the reference harmonic voltage command to obtain a summed voltage command based on which the electrical machine is controllable; and at least one harmonic voltage calculation module configured to receive the reference harmonic current command and to output the reference harmonic voltage command based on the reference harmonic current command.
Description
BRIEF DESCRIPTION
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DETAILED DESCRIPTION
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(17) The wind turbine comprises a hub 103 to which plural rotor blades 105 are connected. The hub is mechanically connected to a main shaft 107 whose rotation is transformed by a gear box 108 to a rotation of a secondary shaft 109, wherein the gear box 108 may be optional. The main shaft 107 or the secondary shaft 109 drives a generator 111 (or 211 for the second channel) which may be in particular a synchronous permanent magnet generator providing a power stream in the three phases or windings 113, 115 and 117 to a converter 119 which comprises a AC-DC portion 121, a DC-link 123 and a DC-AC portion 125 for transforming a variable AC power stream to a fixed frequency AC power stream which is provided in three phases or windings 127, 129, 131 to a wind turbine transformer 133 which transforms the output voltage to a higher voltage for transmission to the utility grid 101.
(18) The converter 119 (or 219 for the second channel) is controlled via a converter command 135 which is derived and supplied from a control arrangement 160 according to an embodiment of the present invention, which receives at least one input signal 137, such as stator winding currents and one or more reference values or one or more quantities indicative of the operation of the generator 111 or any component of the wind turbine 100.
(19) The generator in
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(21) Embodiments of the present invention reduce the ripples in the flux linkage. Since the magnet is conductive, an eddy current can be induced if there is a flux variation and then an eddy current loss will be generated in the magnet. The eddy current losses may be expressed by equation (2),
(22)
wherein J.sub.n is the size of the eddy current induced by the nth harmonic in the flux.
(23) Clearly, if the ripple level in the flux linkage may be lowered according to the embodiments of the present invention, the induced eddy current in the magnet may be reduced. Thus, minimization in the flux linkage ripple as achieved by embodiments of the present invention may lead to the minimum harmonic losses in the magnet.
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(25) The fundamental current controller 371 thereby includes a negative-sequence current controller 372 which is configured for providing a second voltage command Vd1-c, Vq1-c (also referred to as 374), based on the plural stator current I.sub.a, I.sub.b, I.sub.c. Thereby, the stator currents I.sub.a, I.sub.b, I.sub.c (e.g. for each operating set of stator windings) are provided to a frame transformation module 376 which further receives the negative of the electrical position .sub.e of the generator and outputs the current in the negative-sequence frame, namely Id, Iq and provides it to a (double) filter 378a, b. The output of the filter 378, which is in particular implemented as two separate filter elements 378a, 378b, comprises the (1f harmonic of) negative sequence d-component of the current, i.e. Id1, and the negative-sequence q-component of the current, namely Iq1 (1 stands for the 1f harmonic, i.e. the fundamental generator electrical frequency). The current components are provided separately to two regulators, namely an Id1-regulator 380 and a Iq1-regulator 382 which further receive reference values of the corresponding current components. The regulators 380, 382 output signals to a reverse frame transformation module 384 which further receives the negative of two times the electrical position (i.e. 2.sub.e) of the generator. The reverse frame transformation module 384 outputs the second voltage command 374 here represented and denoted as Vd1-c, Vq1-c which are supplied to summation elements 386.
(26) The fundamental current controller 371 further comprises the positive-sequence current controller 365 which is implemented similar to the negative-sequence current controller 372 but which comprises the frame transformation module 377 which transforms the three stator currents I.sub.a, I.sub.b, I.sub.c into the positive-sequence current components Id+, Iq+ which are provided to the filter 379a, b which diminishes or damps higher harmonics and outputs the positive-sequence current components Id1+, Iq1+ which are separately supplied to the regulators 381, 383 which further receive reference values of the corresponding current components. The regulators output a first voltage command 375, i.e. Vd1+c, Vq1+c which are also provided to the summation elements 386.
(27) The fundamental current controller 371 further comprises a voltage feedforward module 387 which receives reference values of the currents in the positive-sequence frame and also the negative-sequence frame, namely Iq1+ ref, Id1+ ref, Iq1 ref, Id1 ref. Further, the feedforward module 387 receives the electrical frequency of the generator .sub.e. The voltage feedforward module 387 outputs the voltage feedforward command 389, namely Vd1ff, Vq1ff, which is also provided to the summation elements 386.
(28) The control arrangement 360 may comprise at least one harmonic flux controller 373 which is connected to a corresponding harmonic current controller (also referred to a harmonic voltage calculation module) 369, wherein each of the harmonic flux controllers may be provided for damping a particular harmonic of the electrical frequency of the generator.
(29) As an example, the control arrangement 360 illustrated in
(30) The harmonic current controller 369a, 369b receive as inputs a d-component of the reference harmonic current, i.e. Idnref corresponding to this harmonic n (n being equal to N). The harmonic current controller further receives the electrical position .sub.e of the generator and the three stator currents I.sub.a, I.sub.b, I.sub.c. The harmonic current controller 369 outputs the corresponding reference harmonic voltage command 395, i.e. 395a and 395b, respectively for the different harmonic current controller 369a, 369b. The reference harmonic voltage command is denoted as Vdnh, Vqnh for the nth harmonic.
(31) The reference harmonic voltage commands 395a, 395b are provided, in particular separately for each component in the dq-frame, to summation elements 397 to which also the output of the fundamental current controller 371 is provided. The summed first voltage command 395, the second voltage command 374 and the feedforward voltage command 389 added to the harmonic voltage commands 395a, 395b are denoted as summed voltage commands 398, i.e. Vd, Vq. This summed voltage command 398 may then be provided as a control signal to a converter, such as converter 119 illustrated in
(32) The control arrangement 360 illustrated in
(33) The arrangement 360 further comprises a flux linkage calculation module 301 which is adapted to calculate flux linkage components 303, such as .sub.d, .sub.q based at least on the plural stator currents I.sub.d, I.sub.q and further the inductances L.sub.q, L.sub.d, the permanent magnet flux .sub.pm and the voltages V.sub., V.sub. which are received as input values 305. The flux linkage components 303 are supplied to a flux linkage selection module 307 which is adapted to select at least one component from the flux linkage components 303 and to derive the flux linkage signal 391 (.sub.RMS).
(34) .sub.RMS is the root-mean-square value of the selected flux linkage signal, and can be calculated in a recursive manner, e.g. in a software implementation. The window (L) for the calculation can cover one full or multiple cycles of the harmonic signal, or simply take a fixed length. For example,
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(36) The flux linkage signal 391 is thereby calculated online by the use of I.sub.d and I.sub.q currents and the offline calculated d and q axis inductances and the permanent magnet flux linkage, representing the input signals to the flux linkage calculation module 301. Then, the selected harmonic component is extracted from the calculated flux linkage and used in a harmonic control system represented by the modules 373, 369.
(37) The flux linkage calculation is not necessarily in the dq-frame, but may alternatively be performed in the - frame. Thereby, the flux linkage may be obtained by integrating the supply voltages directly according to equation 3 below:
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(39) This equation may be based on the observation that the minimization of flux linkage in the - frame may lead to the minimization of flux linkage in the dq-frame. This alternative may have the advantage to be less dependent on the machine parameters.
(40) The control arrangement 360 further comprises at least one unit 369 for calculating harmonic voltage commands (Vdnh, Vqnh) based on harmonic current commands. This unit can be a closed-loop regulation of harmonic current or open-loop calculation of harmonic voltage.
(41) A similar or same configuration may be used for regulating mth harmonic voltage. If more harmonics need to be controlled, more modules, i.e. further harmonic flux controllers 373 and corresponding further harmonic current controllers 369, may be provided. The outputs from different harmonic current controllers shall be added together.
(42) Therefore, the control arrangement 360 comprises summation elements 386, 397 for adding voltage commands to achieve the summed command, i.e. the converter control signals 398.
(43) The positive-sequence fundamental current controller in the synchronous d-q frame +.sub.e may be well-known. To regulate negative-sequence fundamental current, the three-phase current may be converted to a rotating frame with .sub.e speed by a park transformation. The fundamental negative-sequence current may then be converted from AC to DC after the transformation. A PI controller may be used to regulate the negative currents following their references in this rotating frame. For achieving a better dynamic performance and decoupling, a voltage feedforward may also be used in this rotating frame. The outputs of the voltage feedforward and positive- and negative-sequence current regulators are added together giving fundamental voltage commands at the output of the fundamental current controller 371.
(44) The control scheme shown in
(45) The same configuration can be used for regulating mth harmonic flux linkage as shown in
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(47) In
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(49) The harmonic flux regulator 534 illustrated in
(50) In
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(54) Therein, f.sub.1 is the resonance frequency and .sub.1 is the damping of the controller.
(55) In particular, the examples illustrated in
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(59) In
(60) In the
(61) In the
(62) In a typical surface mounted PM machine, there is a low level of saliency and the contribution to torque production from Id current is limited. If a relatively small quantity of harmonic is injected in Id, the impact to torque ripple will be marginal. However, this harmonic Id current can make a huge difference to the harmonic content in the flux linkage, and thus harmonic losses in magnet. In the following are a few examples to illustrate how the harmonics in the total flux linkage can be minimised by Id harmonic injection.
(63) 1) Id Harmonic Injection for Minimisation of 2f in Flux Linkage
(64) At injection of a 2f component in Id current, its phase angle and amplitude are varied, until the 2f component in the resulted flux linkage reaches the minimum. In this case, the 2f Id current to be injected would have an amplitude of 90 A and a phase angle of 5.85 rad (or 335 deg). The results are given in
(65) 2) Id Harmonic Injection for Minimisation of 2f and 6f in Flux Linkage
(66) Further harmonic at 6f can be injected in the Id current, and after searching of the optimal 6f Id (amplitude: 50 A; phase: 5.85 rad) the resultant flux linkages are shown in
(67) 3) Id Harmonic Injection for Minimisation of 2f, 4f and 6f in Flux Linkage
(68) From
(69) The
(70) Thereby, in the
(71) Depending on the relationship between the harmonics in the flux linkage(s) and the magnet harmonic losses, other control objectives may be considered for application. For example:
(72) 1) Minimisation of Harmonics in d-Axis Flux Linkage
(73) With the similar minimisation process described earlier, the ripple in the d flux linkage can be significantly reduced by injecting harmonic Id current of 2f, 4f and 6f. A result is shown in
(74) 2) Minimisation of Harmonics in Combined d- and q-Axis Flux Linkage (Equal Combination Will be the Total Flux Linkage)
(75) The optimisation objective could be a combination of the d- and q-axis flux linkage. In an example presented in
(76) Although the invention has been illustrated and described in greater detail with reference to the preferred exemplary embodiment, the invention is not limited to the examples disclosed, and further variations can be inferred by a person skilled in the art, without departing from the scope of protection of the invention.
(77) For the sake of clarity, it is to be understood that the use of a or an throughout this application does not exclude a plurality, and comprising does not exclude other steps or elements.