Blade and rotor for a turbomachine and turbomachine
10844726 ยท 2020-11-24
Assignee
Inventors
- Wolfgang Horn (West Hartford, CT, US)
- Daniel Theurich (Stockdorf, DE)
- Martin Becker (Dachau, DE)
- Axel Stettner (Dachau, DE)
- Wilfried Schuette (Oberhaching-Furth, DE)
- Michael Junge (Munich, DE)
- Hans-Peter Hackenberg (Olching, DE)
- Alexander Halcoussis (Haimhausen, DE)
- Hannes Wolf (Mammendorf, DE)
Cpc classification
F01D5/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/305
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/711
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2230/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C23C28/042
CHEMISTRY; METALLURGY
F05D2230/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/313
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/306
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/712
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/611
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/941
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B7/00
PERFORMING OPERATIONS; TRANSPORTING
F05D2240/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D5/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a blade for a turbomachine, comprising a blade element with a suction side and a pressure side, which extend between a leading edge and a trailing edge of the blade element, as well as a blade root for connection of the blade at a main rotor body, wherein the blade comprises a crack-affecting device, which, in the radial direction, has an altered cross-sectional geometry in comparison to an aerodynamically optimized blade profile. The invention further relates to a rotor for a turbomachine having at least one such blade, a turbomachine having at least one such blade, and/or with such a rotor as well as a method for producing a blade.
Claims
1. A blade for a turbomachine, comprising: a blade element with a suction side and a pressure side, which extend between a leading edge and a trailing edge of the blade element; and a blade root for connection of the blade at a main rotor body; wherein the blade comprises a crack-affecting device, which, in at least the radial direction and/or in the peripheral direction, has an altered cross-sectional geometry in comparison to an aerodynamically optimized blade profile, wherein the crack-affecting device has at least two profile regions at least partially along the pressure side and/or the suction side, and at least one first profile region of the at least two profile regions extends at least partially around the blade from a leading edge of the blade to a trailing edge of the blade, so that a full region, a terminating region, and a region free of the crack-affecting device are formed, wherein the extension of the full region along the axial extension of the pressure side and/or of the suction side is in a range that corresponds to at least 30% of the extension of the pressure side or of the suction side and/or the extension of the free region along the axial extension of the pressure side and/or of the suction side is in a region that corresponds to at least 5% of the extension of the pressure side or of the suction side.
2. The blade according to claim 1, wherein, in that the crack-affecting device comprises at least one depression that partially or fully extends around the blade element in the axial direction.
3. The blade according to claim 2, wherein the depression is arranged radially above a fillet, which is formed in the connecting region of the blade element to the blade root.
4. The blade according to claim 1, wherein the crack-affecting device comprises a pedestal, wherein the pedestal is arranged between the blade element and the blade root and has a larger cross-sectional thickness than the blade element.
5. The blade according to claim 4, wherein two mutually adjoining profile regions of the at least two profile regions have a transition angle lying between 0 and 180.
6. The blade according to claim 4, wherein, with a maximum blade thickness, the blade is configured with a ratio of the pedestal thickness to the maximum blade thickness that lies in the range of 15 to 150 and the ratio of the pedestal thickness to the maximum blade thickness is present over the entire axial longitudinal extension of at least one of the profile regions.
7. The blade according to claim 4, wherein, with a maximum peripheral extension of the blade root, the blade is configured with a ratio of the pedestal thickness to the maximum peripheral extension of the blade root that is in the range of 1% to 10%.
8. The blade according to claim 4, wherein a ratio of pedestal height to maximum blade thickness is in the range of 4 to 60.
9. The blade according to claim 4, wherein, with a blade chord length, a ratio of the blade chord length to a maximum pedestal height is in the range of 2 to 60.
10. The blade according to claim 4, wherein the at least two profile regions have different concave and/or convex surfaces, and/or in that the at least two profile regions adjoin each other continuously and/or discontinuously.
11. The blade according to claim 1, wherein the crack-affecting device comprises at least one rounding, which is arranged radially above a fillet that is formed in the connecting region of the blade element at the blade root.
12. The blade according to claim 1, wherein the crack-affecting device has continuous transition regions in adjoining blade regions.
13. The blade according to claim 1, wherein the crack-affecting device comprises at least one depression extending in the axial direction in a radially inner endwall.
14. The blade according to claim 1, wherein the crack-affecting device comprises depressions extending on both sides of the blade element in the axial direction in the radially inner endwall.
15. The blade according to claim 1, wherein the blade is coupled to the main rotor body of a blisk.
16. The blade according to claim 1, wherein the blade is configured and arranged in a turbomachine.
17. A method for producing a blade at a rotor disk from a blank of a blisk, wherein, in a transition region between a root of a blade element and a main rotor body, the blade has a crack-directing device, wherein the crack-directing device has a first profile region adjoining the blade element, wherein the crack-directing device has a second profile region adjoining the rotor disk, wherein the method comprises the following steps: milling of the first profile region with a first milling tool having a first diameter; and milling of the second profile region with the first milling tool and/or with a second milling tool having a second diameter differing from the first diameter, wherein the first profile region extends at least partially around the blade from a leading edge of the blade to a trailing edge of the blade, so that a full region, a terminating region, and a region free of the crack-directing device are formed, wherein the extension of the full region along the axial extension of the pressure side and/or of the suction side is in a range that corresponds to at least 30% of the extension of the pressure side or of the suction side and/or the extension of the free region along the axial extension of the pressure side and/or of the suction side is in a region that corresponds to at least 5% of the extension of the pressure side or of the suction side.
18. A blade for a turbomachine, comprising, a blade element with a suction side and a pressure side, which extend between a leading edge and a trailing edge of the blade element; and a blade root for connection of the blade to a main rotor body; wherein the blade comprises a crack-directing device, which, in at least the radial direction, has an altered cross-sectional geometry in comparison to an aerodynamically optimized blade profile, wherein the crack-directing device has at least two profile regions at least partially along the pressure side and/or the suction side, and at least one first profile region of the at least two profile regions extends at least partially around the blade from a leading edge of the blade to a trailing edge of the blade, so that a full region, a terminating region, and a region free of the crack-directing device are formed, wherein the extension of the full region along the axial extension of the pressure side and/or of the suction side is in a range that corresponds to at least 30% of the extension of the pressure side or of the suction side and/or the extension of the free region along the axial extension of the pressure side and/or of the suction side is in a region that corresponds to at least 5% of the extension of the pressure side or of the suction side.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
(1) Further features of the invention ensue from the claims, the figures, and the description of the figures. The features and combinations of features mentioned above as well as the features and combination of features mentioned below in the description of the figures and/or shown in the figures alone can be used not only in the respectively presented combination, but also in other combinations, without leaving the scope of the invention. Accordingly, embodiments of the invention that are not explicitly shown and explained in the figures, but that ensue from and can be produced by separate combinations of features from the embodiments explained, are also to be regarded as being comprised in and disclosed by the invention. Embodiments and combinations of features that thus to do not have all of the features of an originally formulated claim are also to regarded as being disclosed. Beyond this, embodiments and combinations of features that go beyond combinations of features presented in reference back to the claims or that depart from them are to be regarded as being disclosed, in particular by the embodiments explained above. Shown herein:
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DESCRIPTION OF THE INVENTION
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(13) In order to prevent any growth of cracks into the disk of possibly occurring cracks in the blade elements 16, each blade 14 has a crack-affecting device 28, which, in the present case, is designed as a pedestal, with the pedestal being arranged between the blade element 16 and the blade root 24 or the endwall 26 and, in the radial direction, has a thickened cross-sectional geometry in comparison to an aerodynamically optimized blade profile. This special geometric design of the crack-affecting device 28 influences the mean stress as well as the vibrational stress in the transition region between the blade 14 and the main rotor body 12. Accordingly, the high mean peripheral stresses in the main rotor body 12 are separated from the high vibrational stresses in the blade elements 16. In this way, the jump in stiffness due to the crack-affecting device 28 influences the direction of spread of a crack originating in the blade element 16 or in the transition region to the main rotor body 12. In the course of the spread of the crack, either the crack growth is potentially expanded or, in the case of failure, only the blade 14 or the blade element 16 is cleaved. Accordingly, the crack can no longer grow from the blade 14 into the main rotor body 12.
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(19) Provided between the first profile region 28a and the blade element 16 is a first connecting region 64 in which the outer contours of the first profile region 28a and of the blade element 16 transition into each other as continuously as possible; that is, the outer contour of the first profile region 28a extends into the first connecting region 64 parallel to an outer contour of the blade element 16. In this way, it is prevented that a jump in stiffness already occurs along the common outer contour of the first profile region 28a and of the blade element 16. The first connecting region 64 is provided along the partially longitudinal extension 61 of the first profile region 28a and runs out in the terminating region 62 so as to finally entirely vanish in the free region 63 without profiling. It can be provided here (not illustrated) that the first connecting region 64 in the terminating region 62 transitions continuously into a profile transition region 65 and, in the free region 63, can no longer be differentiated from the profile transition region 65. The profile transition region 65 is situated between the first profile region 28a and the second profile region 28b. The profile transition region 65 is also formed as continuously as possible, wherein the profile transition region 65, in particular in the region 61 with the fully formed first profile 28a, has a convex arching. The first and the second profile regions 28a, 28b together form a double fillet.
(20) A second connecting region 66 is formed between the second profile section 28b and the endwall 26 or the main rotor body 12. Wherein, the second connecting region 66 is a circumlocution for a transition from the second profile section 28b to the main rotor body 12 that is as tangential as possible.
(21) In
(22) Preferably, the region 61 of the fully manifested first profile region 28a, 28a extends over at most 30%, preferably at most 40%, in particular, preferably at most 50%, more preferably at most 60%, and most preferably 70% of the axial extension of the blade. The terminating region 62 of the first profile region 28a, 28a is adjoined to this and extends at least over a further 5%, preferably 10%, particularly preferred 15%, and further preferred 20% of the axial extension of the blade. In particular, for smaller regions of the fully formed first profile region 28a, 28a, longer terminating regions 62 may be appropriate, so that values of greater than 20%, that is, 25%, 30%, 35%, 40% 45%, or 50%, can result. It can be the case that no free region is provided.
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(25) The total width 70 is preferably chosen to be especially narrow, so that as little material as possible is used and the stiffness at the blade root is not too high. At the same time, a second prerequisite needs to be met by the crack-affecting device, namely, that a crack cannot move too precipitously through the blade so as not to grow into the region of higher peripheral stresses, which, in most cases, is the transition region of the blade element to the disk.
(26) The two profile regions 28a and 28b abut each other in the profile transition region 65, with preferably a continuous transition to be created here as well. Therefore, the profile transition region 65 is likewise curved. In particular, the profile transition region 65 is convexly curved in order to simplify the creation of a tangential or continuous transition from the first profile region 28a to the second profile region 28b and to prevent any negative consequences on the flow. In the present exemplary embodiment, the profile transition region 65 has a curvature radius 77 over an angle range 76, which can preferably be constant. The curvature radius 77 can vary over the angle range 76 and along the axial extension of the crack-directing device, because free surfaces adapted to the flow relationships and the spread of the crack are advantageous in comparison to constant radii. Furthermore, the production can be carried out even more simply thereby, and, beyond this, the requirement of a continuous transition can be met in an especially simple way.
(27) A maximum curvature 77 of the profile transition region 65 in this case is preferably greater than a maximum curvature 75a of the first profile region 28a and/or is greater than a maximum curvature 75b of the second profile region 28b. Furthermore, a maximum curvature 75a of the first profile region 28a is greater than a maximum curvature 76a of the second profile region 28b.
(28) It is self-evident that these statements apply to both the suction side 18 and the pressure side 30, with it being possible to design the crack-affecting devices 28 of the two sides 18, 30 differently from each other.
(29) In
(30) In
(31) Finally, dashed circles are illustrated in
(32) Initially present is a blank of a blisk, for example, as a cast and subsequently forged separate part or welded-together part composed of blade and disk. In order to produce the crack growth device, the blank is milled in both regions by using a first milling tool 90a with the first diameter 91a in order to create the profile regions 28a, 28b, 28a, 28b of the pressure side and/or of the suction side as well as the profile transition region. It is also possible to use more than one milling tool, in which case, in the region of the first profile region 28a, 28a, it is possible initially to use a milling tool 90a to mill a first diameter 91a and subsequently to use a milling tool 90b with a second diameter 91b to mill in the region of the second profile region 28b, 28b In a further step, another milling tool (not shown) can mill a radius, a chamfer, or a free-form surface at the profile transition region 65.
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(34) The transition angle 82 can vary along the extension of the crack-affecting device 28 around the blade. Thus, the transition angle 82 in the full region 61 assumes a maximum value. In the terminating region 62, the transition angle 82 can vary from the maximum value down to a minimum value. The value of the transition angle 82 can also assume a locally maximum value in the terminating region 62. The minimum value of the transition angle 82 can then be zero in the free region 63.
(35) Further shown in
(36) The distance 83, in particular in the profile transition region 28c, can vary along the extension of the crack-affecting device 28 around the blade. Thus, a distance 83, in particular in the profile transition region 28c, can assume a maximum value in the full region 61. In the terminating region 62, the distance 83, in particular in the profile transition region 28c, can vary from the maximum value to a minimum value. The value of the distance 83 can, in particular in the profile transition region 28c, also assume a local maximum value in the terminating region 62. The minimum value of the distance 83 along the extension of the crack-affecting device 28 around the blade can then be zero in the free region 63. In considering the course of the distance 83 around the blade, this may preferably always involve a distance of the connecting point between the first profile region 28a and the transition region 28c or always a distance of the connecting point between the second profile region 28b and the transition region 28c.
(37) The parameter values presented in the documents for definition of the process and measurement conditions for the characterization of specific properties of the subject of the invention are also to be regarded within the scope of deviationsfor example, deviations due to measurement errors, system errors, DIN tolerances and the likeas being included in the scope of the invention.