Articulated folding rib reflector for concentrating radiation
10847893 ยท 2020-11-24
Assignee
Inventors
Cpc classification
H01Q1/36
ELECTRICITY
H01Q1/1235
ELECTRICITY
International classification
Abstract
A reflector assembly configured to move between a stowed configuration and a deployed configuration includes a central hub, a series of ribs coupled to the central hub, and a flexible reflective material attached to the ribs. Each rib includes a root rib, an intermediate rib, and a tip rib. The root rib is configured to rotate in a first direction about a first axis away from a coaxial axis of the central hub, the intermediate rib is configured to rotate in the first direction about a second axis substantially parallel to the first axis, and the tip rib is configured to rotate in the first direction about a third axis substantially parallel to the second axis as the reflector assembly moves into the deployed configuration. The flexible reflective material and the ribs together form a reflective surface with a substantially paraboloidal surface profile configured to focus electromagnetic energy.
Claims
1. A reflector assembly configured to move between a stowed configuration and a deployed configuration, the reflector assembly comprising: a central hub defining a central axis; a plurality of ribs coupled to the central hub, each rib of the plurality of ribs comprising: a root rib segment rotatably coupled to the central hub by a first hinge defining a first axis, the root rib segment configured to rotate in a first direction about the first axis away from the central axis of the central hub as the reflector assembly moves into the deployed configuration; at least one intermediate rib segment having a proximal end rotatably coupled to a distal end of the root rib segment by a second hinge defining a second axis substantially parallel to the first axis, the at least one intermediate rib segment configured to rotate in the first direction about the second axis as the reflector assembly moves into the deployed configuration and after the root rib segment reaches a fully deployed configuration; and a tip rib segment having a proximal end rotatably coupled to a distal end of the at least one intermediate rib segment by a third hinge defining a third axis substantially parallel to the second axis, the tip rib segment configured to rotate in the first direction about the third axis as the reflector assembly moves into the deployed configuration and after the at least one intermediate rib segment reaches a fully deployed configuration; and a flexible reflective material attached to the plurality of ribs, wherein the flexible reflective material and the plurality of ribs together form a reflective surface with a substantially paraboloidal surface profile configured to focus electromagnetic energy when the reflector assembly is in the deployed position.
2. The reflector assembly of claim 1, wherein the at least one intermediate rib segment comprises a first intermediate rib segment and a second intermediate rib segment rotatably coupled to the first intermediate rib segment.
3. The reflector assembly of claim 1, wherein, when the reflector assembly is in the stowed configuration: a longitudinal axis of the root rib segment of each of the plurality of ribs is substantially parallel with the central axis of the central hub, a longitudinal axis of the at least one intermediate rib segment of each of the plurality of ribs is substantially parallel with the central axis of the central hub, and is positioned between the central axis of the central hub and the longitudinal axis of the root rib segment, and a longitudinal axis of the tip rib segment of each of the plurality of ribs is substantially parallel with the central axis of the central hub, and is positioned between the longitudinal axis of the root rib segment and the longitudinal axis of the at least one intermediate rib segment.
4. The reflector assembly of claim 3, wherein: the root rib segment of each of the plurality of ribs comprises a concave profile, the at least one intermediate rib segment of each of the plurality of ribs comprises a concave profile, and the tip rib segment is positioned in a space defined between the concave profile of the root rib segment and the concave profile of the at least one intermediate rib segment when the reflector assembly is in the stowed configuration.
5. The reflector assembly of claim 1, further comprising at least one deployment mechanism coupled to each rib of the plurality of ribs, wherein the at least one deployment mechanism is configured to move the root rib segment, the at least one intermediate rib segment, and the tip rib segment of each rib into a deployed configuration.
6. The reflector assembly of claim 5, wherein the deployment mechanism comprises a device selected from the group of devices consisting of a pneumatic actuator, a hydraulic actuator, an electromagnetic actuator, a strain energy device, and combinations thereof.
7. The reflector of claim 5, wherein the at least one deployment mechanism comprises: a planar quadrilateral linkage; and an actuator operably coupled to the planar quadrilateral linkage.
8. The deployable reflector of claim 5, wherein the at least one deployment mechanism comprises an elastic object that stores mechanical energy when deformed.
9. The deployable reflector of claim 5, wherein the at least one deployment mechanism comprises a single deployment mechanism configured to collectively and sequentially deploy the root rib segment, the at least one intermediate rib segment, and the tip rib segment of one rib of the plurality or ribs into the deployed configuration.
10. The deployable reflector of claim 5, wherein the at least one deployment mechanism comprises a plurality of deployment mechanisms configured to individually actuate the root rib segment, the at least one intermediate rib segment, and the tip rib segment into the deployed configuration.
11. The reflector assembly of claim 1, wherein the substantially paraboloidal surface profile is configured to focus electromagnetic energy within a frequency range from approximately 500 MHz to approximately 40 GHz.
12. The reflector assembly of claim 1, further comprising a flexible net coupled to the flexible reflective material and the plurality of ribs.
13. The reflector assembly of claim 12, wherein the flexible net comprises substantially inextensible material.
14. The deployable reflector of claim 1, wherein the flexible reflective material comprises a woven wire mesh.
15. The deployable reflector of claim 1, further comprising a substantially cylindrical central structure coupled to the central hub.
16. The deployable reflector of claim 1, wherein the deployable reflector, in the stowed configuration, is configured to be contained within a volume of approximately 24 inchesapproximately 24 inchesapproximately 38 inches.
17. The deployable reflector of claim 1, wherein the deployable reflector in the deployed configuration has a deployed diameter of approximately 4.0 meters.
18. The method of claim 17, wherein, in the stowed configuration: a longitudinal axis of the root rib segment of each of the plurality of ribs is substantially parallel with the central axis of the central hub, a longitudinal axis of the intermediate rib segment of each of the plurality of ribs is substantially parallel with the central axis of the central hub, and is positioned between the central axis of the central hub and the longitudinal axis of the root rib segment, and a longitudinal axis of the tip rib segment of each of the plurality of ribs is substantially parallel with the central axis of the central hub, and is positioned between the longitudinal axis of the root rib segment and the longitudinal axis of the intermediate rib segment.
19. The deployable reflector of claim 1, further comprising: a band extending around the deployable reflector in the stowed configuration; and a hold down and release mechanism coupled to the band, wherein activation of the hold down and release mechanism is configured release tension in the band and allow the deployable reflector to move into the deployed configuration.
20. A reflector assembly configured to move between a stowed configuration and a deployed configuration, the reflector assembly comprising: a central hub defining a central axis; a plurality of ribs coupled to the central hub, each rib of the plurality of ribs comprising: a root rib segment rotatably coupled to the central hub by a first hinge, the root rib segment configured to rotate in a first direction about a first axis away from the central axis of the central hub as the reflector assembly moves into the deployed configuration; at least one intermediate rib segment having a proximal end rotatably coupled to a distal end of the root rib segment by a second hinge, the at least one intermediate rib segment configured to rotate in the first direction about a second axis substantially parallel to the first axis as the reflector assembly moves into the deployed configuration; and a tip rib segment having a proximal end rotatably coupled to a distal end of the at least one intermediate rib segment by a third hinge, the tip rib segment configured to rotate in the first direction about a third axis substantially parallel to the second axis as the reflector assembly moves into the deployed configuration; and a flexible reflective material attached to the plurality of ribs, wherein the flexible reflective material and the plurality of ribs together form a reflective surface with a substantially paraboloidal surface profile configured to focus electromagnetic energy when the reflector assembly is in the deployed position at least one deployment mechanism coupled to each rib of the plurality of ribs, wherein the at least one deployment mechanism is configured to move the root rib segment, the at least one intermediate rib segment, and the tip rib segment of each rib into a deployed configuration, wherein the at least one deployment mechanism comprises: a planar quadrilateral linkage; and an actuator operably coupled to the planar quadrilateral linkage, wherein the planar quadrilateral linkage comprises: a ground link; an input link coupled to the linear actuator and rotatably coupled to the ground link; an output link coupled to one of the root rib segment, the intermediate rib segment, and the tip rib segment, the output link being rotatably coupled to the ground link; and a floating link rotatably coupled to the output link and the input link, wherein activation of the actuator is configured to rotate the input link and rotation of the input link is configured to rotate the output link.
21. A deployable reflector assembly configured to move between a stowed configuration and a deployed configuration, the deployable reflector assembly comprising: a central hub defining a central axis; a plurality of root rib segments, each root rib segment of the plurality of root rib segments attached to the central hub with a rotating hinge and configured to rotate in a first direction away from the central axis of the central hub upon deployment into the deployed configuration; a plurality of intermediate rib segments equal in number to the plurality of root rib segments, each intermediate rib segment of the plurality of intermediate rib segments attached at a proximal end of the intermediate rib segment to a distal end of a corresponding root rib segment with a rotating hinge and configured to rotate in substantially the same direction as, and about an axis substantially parallel to, the corresponding root rib segment upon deployment into the deployed configuration and after the corresponding root rib segment reaches a fully deployed configuration; a plurality of tip rib segments equal in number to the plurality of intermediate rib segments, each tip rib segment of the plurality of tip rib segments attached at a proximal end of the tip rib segment to a distal end of a corresponding intermediate rib segment with a rotating hinge and configured to rotate in substantially the same direction as, and about an axis substantially parallel to, the corresponding intermediate rib segment upon deployment into the deployed configuration and after the corresponding intermediate rib segment reaches a fully deployed configuration; and a flexible reflective material attached to the plurality of root rib segments, the plurality of intermediate rib segments, and the plurality of tip rib segments, wherein a longitudinal axis of each root rib segment of the plurality of root rib segments is substantially aligned with the central axis of the central hub when in the stowed configuration, wherein a longitudinal axis of each intermediate rib segment of the plurality of intermediate rib segments is substantially aligned with the central axis of the central hub when in the stowed configuration, wherein the longitudinal axis of each intermediate rib segments is between the central axis of the hub and the longitudinal axis of the corresponding root rib segment when in the stowed configuration, wherein a longitudinal axis of each tip rib segment of the plurality of tip ribs is substantially aligned with the central axis of the central hub when in the stowed configuration, and wherein each tip rib segment of the plurality of tip ribs is positioned in a space between a concave profile of the corresponding root rib segment and a concave profile of the corresponding intermediate rib segment when in the stowed configuration.
22. A method of operating a deployable reflector assembly comprising a central hub, a plurality of ribs coupled to the central hub, each rib of the plurality of ribs comprising a root rib segment rotatably coupled to the central hub, an intermediate rib segment rotatably coupled to the root rib segment, and a tip rib segment rotatably coupled to the intermediate rib segment, and a flexible reflective material attached to the plurality of ribs, the method comprising: moving the deployable reflector assembly from a stowed configuration to a deployed configuration, wherein the moving the deployable reflector assembly from the stowed configuration to the deployed configuration comprises: rotating, in a first direction away from the central axis of the central hub, the root rib segment of each rib of the plurality of ribs relative to the central hub into a fully deployed configuration; rotating, in the first direction, an intermediate rib segment of each rib of the plurality of ribs relative to the root rib segment into a fully deployed configuration after the rotating of the root rib segment into the fully deployed configuration; and rotating, in the first direction, a tip rib segment of each rib of the plurality of ribs relative to the intermediate rib segment into a fully deployed configuration after the rotating of the intermediate rib segment into the fully deployed configuration.
23. The method of claim 22, further comprising moving the deployable reflector from the deployed configuration to the stowed configuration, wherein the moving the deployable reflector from the deployed configuration to the stowed configuration comprises: rotating, in a second direction opposite the first direction, the tip rib segment of each rib of the plurality of ribs relative to the intermediate rib segment; rotating, in the second direction, the intermediate rib segment of each rib of the plurality of ribs relative to the root rib segment; and rotating, in the second direction, the root rib segment of each rib of the plurality of ribs relative to the central hub.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other features and advantages of embodiments of the present disclosure will become more apparent by reference to the following detailed description when considered in conjunction with the following drawings. In the drawings, like reference numerals are used throughout the figures to reference like features and components. The figures are not necessarily drawn to scale.
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DETAILED DESCRIPTION
(21) The present disclosure is directed to various embodiments of a parabolic antenna reflector for focusing electromagnetic radiation. The parabolic antenna reflector is configured to stow in a limited volume and reliably deploy for operation (e.g., operation in space). In one or more embodiments, the antenna reflector may be utilized as part of an antenna or payload system in space missions requiring large apertures. The antenna reflectors of the present disclosure may be employed on space missions requiring antennas with very high gain (e.g., to support, for example, radar or communications), and in which the spacecraft, including the stowed antenna reflector, are compatible with rideshare volumes of 24 inches24 inches by 38 inches. In one or more embodiments of the present disclosure, the parabolic antenna reflector includes a series of articulating ribs each having three or more rib sections, which reduces the height of the antenna reflector in the stowed configuration compared to a conventional folding rib reflector design.
(22) With reference now to
(23) With reference now to the embodiment illustrated in
(24) In one or more embodiments, the flexible reflective material 101 has a sufficiently low mechanical stiffness so that it can bend or form to the available volume when stowed, that it does not retain wrinkles or creases that substantially inhibit the required surface profile when deployed, and that it reflects electromagnetic radiation efficiently in the desired operational frequency ranges. In one embodiment, the flexible reflective material 101 is a mesh (e.g., a tricot warp-knit material), with between 10 and 15 openings per inch (OPI), fabricated from gold-plated tungsten wire having a diameter of approximately 0.001 inches.
(25) In one or more embodiments, the flexible reflective material 101 is secured to each rib 103. In one or more embodiments in which the flexible net 102 is employed, the flexible reflective material 101 may be affixed to the flexible net 102. In one or more embodiments, the flexible reflective material 101 may be attached to each of the ribs 103 and/or to the flexible net 102 with any suitable technique or techniques, including, for example, mechanical fasteners, adhesives, and/or stitching. In one embodiment the flexible reflective material 101 may be attached to each of the ribs 103 and/or to the flexible net 102 by stitching with a thread constructed from aramid fiber, for example KEVLAR or VECTRAN.
(26) In one or more embodiments, the parabolic reflector 100 may not include the flexible net 102 (i.e., the flexible net 102 is optional). In one embodiment in which the parabolic reflector 100 includes the flexible net 102, the flexible net 102 is employed and assembled between the plurality of ribs 103 and the flexible reflective material 101, as illustrated in
(27) In the illustrated embodiment, each rib 103 includes a root rib segment 109 rotatably coupled to the central hub 104, an intermediate rib segment 110 rotatably coupled to the root rib segment 109, and a tip rib segment 111 rotatably coupled to the intermediate rib segment 110. In the illustrated embodiment, a proximal end 112 of the root rib segment 109 is hingedly coupled to the central hub 104 by a first hinge 113, a distal end 114 of the root rib segment 109 opposite the proximal end 112 of the root rib segment 109 is hingedly coupled to a proximal end 115 of the intermediate rib segment 110 by a second hinge 116, and a distal end 117 of the intermediate rib segment 110 opposite to the proximal end 115 of the intermediate rib segment 110 is hingedly coupled to a proximal end 118 of the tip rib segment 111 by a third hinge 119 (e.g., each rib 103 includes three sections or segments 109, 110, 111 rotatably coupled together by precision hinges 113, 116, 119). In the illustrated embodiment, the root rib segment 109, the intermediate rib segment 110, and the tip rib segment 111 of each rib 103 each have a concave profile that follows or substantially follows a parabolic curve. When the root rib segment 109, the intermediate rib segment 110, and the tip rib segment 111 are arranged in the deployed configuration (as illustrated in
(28) In the illustrated embodiment, the flexible net 102 is joined to the plurality of root rib segments 109, the intermediate rib segments 110, and the tip rib segments 111 at points distributed along the parabolic curve of each root rib segment 109, intermediate rib segment 110, and tip rib segment 111. In one or more embodiments, the flexible net 102 may be attached to each of the ribs 103 with any suitable technique or techniques, including, for example, mechanical fasteners, adhesives, and/or stitching. In one or more embodiments, the flexible net 102 may be attached to the reflector ribs 103 by stitching with a thread constructed from an aramid fiber, for example KEVLAR or VECTRAN. In the embodiment illustrated in
(29) In one or more embodiments, the reflector 100 may include thirty-six (36) ribs 103. In the illustrated embodiment, the ribs 103 are uniformly or substantially uniformly spaced around the central hub 104 (e.g., uniformly or substantially uniformly arranged around a circumference of the central hub 104). In one or more embodiments, the reflector 100 may include any other suitable number of ribs 103 (e.g., fewer than 36 ribs 103 or greater than 36 ribs 103). Increasing the number of ribs 103 is configured to improve the approximation of a paraboloidal surface section formed by the flexible reflective material 101 and thereby improve the gain, directivity, and efficiency of any antenna system employing the reflector 100. In one or more embodiments, all ribs 103 must successfully deploy for the reflector 100 to function as intended. Therefore, in one or more embodiments, reducing the number of ribs 103 is configured to improve the reliability that the reflector 100 will properly deploy from the stowed configuration (shown in
(30) With reference now to the embodiment illustrated in
(31) Additionally, in the embodiment illustrated in
(32) The first hinge 113 also includes a pin 126 extending through the aligned openings in the tangs 124, 125 of the hinge clevis 122 and the hinge lug 123 and thereby rotatably coupling the hinge clevis 122 to the hinge lug 123. The pin 126 may be retained in the openings in the tangs 124, 125 in any suitable manner. In one or more embodiments, the pin 126 is retained using a roll pin inserted into a hole, with an interference fit, located on the hinge lug 123 or hinge clevis 122 such that the pin 126 engages a notch feature on the pin 126 joining the hinge lug 123 and hinge clevis 122. In other embodiments, the pin 126 may be retained with a fastener such as machine screw. Once the pin 126 is inserted into the openings in the tangs 124, 125, the only substantial degree of freedom in which the hinge lug 123 can move, relative to the hinge clevis 122, is rotation (see arrow 127 in
(33) In the embodiment illustrated in
(34) In one or more embodiments, a latch may be incorporated into the first hinge 113, which will engage when the hinge lug 123 and the stop surface 128 of the hinge clevis 122 are coincident, and which prevents further rotation (arrow 127) of the hinge lug 123 once the hinge 113 reaches the fully deployed position. The latch may have any suitable configuration. In one or more embodiments, the latch may have any suitable configuration known to persons of ordinary skill in the art of latches and/or deployable mechanisms.
(35) With reference now to the embodiment illustrated in
(36) With reference now to the embodiment illustrated in
(37) In the embodiment illustrated in
(38) The hinges 113, 116, 119 may be coupled to the central hub 104, the root rib segment 109, the intermediate rib segment 110, and the tip rib segment 111 in any suitable manner. In one or more embodiments, hinge clevis 122 and the hinge lug 123 of the first hinge 113 may be bonded with an adhesive to the central hub 104 and the proximal end 112 of the root rib segment 109, respectively. In the illustrated embodiment, the hinge clevis 130 and the hinge lug 131 of the second hinge 116 may be bonded with an adhesive to the distal end 114 of the root rib segment 109 and the proximal end 115 of the intermediate rib segment 110, respectively. Additionally, in the illustrated embodiment, the hinge clevis 134 and the hinge lug 135 of the third hinge 119 may be bonded with an adhesive to the distal end 117 of the intermediate rib segment 110 and the proximal end 118 of the tip rib segment 111, respectively. In one or more embodiments, to produce the one or more adhesive bonds between the hinge lugs 123, 131, 135, the hinge clevises 122, 130, 134, the central hub 104, and the rib segments 109, 110, 111, a manufacturing support fixture is employed which controls the relative alignment between the components to be joined together (e.g., a fixture that controls the relative alignment between hinge lugs 123, 131, 135, the hinge clevises 122, 130, 134, the central hub 104, and the rib segments 109, 110, 111). This alignment of the components to be joined together is rigidly maintained by the fixture while the adhesive cures to form a solid bond with high stiffness between the adjacent components. Adhesive may be applied before or after placing components on the fixture. In one or more embodiments, the adhesive is a structural epoxy. In one or more embodiments, the surfaces of the components to be bonded together must be prepared, for example by abrasion and cleaning, to ensure proper adhesion of the adhesive to the components which are to be joined. In other embodiments, alternative methods may be employed to join the hinge lugs 123, 131, 135 and the hinge clevises 122, 130, 134 to the central hub 104 and the rib segments 109, 110, 111, for example mechanical fasteners such as machine screws or rivets. In one or more embodiments, the hinges 113, 116, 119 may be incorporated integrally (e.g., by additive manufacturing techniques) into the beams 138 of the root rib segment 109, the intermediate rib segment 110, and the tip rib segment 111, thereby obviating the need for multiple components, alignment fixtures and means of joining the components (e.g., the hinge lug 123 may be integrally formed with the proximal end 112 of the root rib segment 109, the hinge clevis 130 may be integrally formed with the distal end 114 of the root rib segment 109, the hinge lug 131 may be integrally formed with the proximal end 115 of the intermediate rib segment 110, the hinge clevis 134 may be integrally formed with the distal end 117 of the intermediate rib segment 110, and the hinge lug 135 may be integrally formed with the proximal end 118 of the root rib 111). In one or more embodiments in which the beams 138 of the root rib segment 109, the intermediate rib segment 110, and the tip rib segment 111 are constructed from GFRP, which exhibits low mass, high stiffness and thermal stability, the fabrication of precision hinges 113, 116, 119 (e.g., the hinge lugs 123, 131, 135 and the hinge clevises 122, 130, 134) may be performed separately and/or from a different material.
(39) In one or more embodiments, each hinge 113, 116, 119 is articulated from the stowed position (see
(40) In the embodiment illustrated in
(41) The output link 149 is connected to the ground link 147 with a revolute joint 151, and to the floating link 150 with a revolute joint 152. The input link 148 is connected to the floating link 150 with a revolute joint 153, and to the ground link 147 with a revolute joint 154. The dimensions of the four links 147, 148, 149, 150 which comprise each planar quadrilateral linkage 145 are selected such that rotation (arrow 155) of the input link 148 drives the rotation (arrow 156) of the corresponding output link 149 through the necessary range of motion, thereby controlling the position of the corresponding precision hinge 113, 116, 119 and the corresponding rib 109, 110, 111 connected thereto. Motion of the input link 148 is controlled by the corresponding linear actuator 146. A body 157 of the linear actuator 146 is substantially fixed relative to the ground link 147 of the planar quadrilateral linkage 145. A piston 158 of the linear actuator 146 is connected to a drive link 159 with a revolute joint 160. The drive link 159 is connected to the input link 148 of the planar quadrilateral linkage 145 with a revolute joint 161. Motion of the piston 158 displaces the drive link 159 and produces a corresponding rotation (arrow 155) of the input link 148 of the planar quadrilateral linkage 145. Controlled motion of the respective precision hinge 113, 116, 119 and the corresponding rib segment 109, 110, 111 connected thereto may therefore be achieved by controlling the position (arrow 162) of the linear actuator piston 158. In one or more embodiments, the linear actuator 146 is a high output paraffin (HOP) actuator. In one or more embodiments, the linear actuator 146 may be any other suitable type of actuator. A person of ordinary skill in the art will recognize that a wide variety of actuators are available to effect rotary or linear motion. Additionally, in one or more embodiments, the drive link 159 may be made of an extensible material, or may include a spring or other suitable mechanism along the length of the drive link 159, to provide compliance between the motion of the piston 158 and the corresponding motion of the respective hinge 113, 116, 119.
(42) Collapsing the reflector 100 to the stowed configuration, shown in
(43) The addition of a third rib section (e.g., the intermediate rib segment 110) is not trivial as it must reside within a portion of the already limited stowed volume available for the reflector 100. In the illustrated embodiment of the reflector 100, the tip rib segment 111 section is configured to fold into a space 163 (i.e., a volume) located between the root rib segment 109 section and the intermediate rib segment 110, as the reflector 100 is moved into the stowed configuration shown in
(44) In the illustrated embodiment, the convex side 140 of the tip rib segment 111, which is opposite the concave side 139 forming the parabolic curve, is tapered such that it conforms or substantially conforms to the parabolic curvature of the concave side 139 root rib segment 109, which enables the tip rib segment 111 to reside between the root rib segment 109 and the intermediate rib segment 110 when the rib 103 is in the stowed configuration. Tapering the profile of the rib 103 to reduce mass and minimize deflection of deployed ribs 103 in 1 g acceleration conditions will lead to a reasonable approximation for this curvature. Selection of a focal length and aperture diameter will constrain the design space for this taper of the convex side 140 of the tip rib segment 111.
(45) Increasing the ratio of aperture focal length to aperture diameter (commonly referred to as F/D) of the reflector 100, produces less curvature in a parabolic reflector 100, and thus less space in which to stow the tip rib segment 111 when the reflector 100 is in the stowed configuration. Accordingly, in one or more embodiments, there is a limit to the maximum practical F/D that may be selected when designing the reflector 100. Other factors may also constrain the maximum practical F/D of the reflector 100, such as rib 103 stiffness and the size of the mechanical hardware necessary to construct the precision hinges 113, 116, 119 which are incorporated into each rib 103. In the illustrated embodiment, the F/D of the reflector 100 is 0.55 or approximately 0.55.
(46) To move the tip rib segment 111 into the stowed configuration between the root rib segment 109 and the intermediate rib segment 110 as illustrated in
(47) The reflector 100 deployment sequence is illustrated in
(48) Deploying the ribs 103 in the aforementioned manner places the flexible reflective material 101 between adjacent rib segments (e.g., between the root rib segment 109 and the intermediate 110, or between the intermediate rib segment 110 and the tip rib segment 111) under an increasing amount of tension as the hinges 113, 116, 119 reach the fully deployed position, which is configured to ensure that the flexible reflective material 101 is displaced from the stop surfaces 128 (see
(49) In the illustrated embodiment, the reflector 100 is secured in the stowed configuration (see
(50) In one or more embodiments, the flexible restraining band 107 is an aramid tape between 0.5 inch and 1.0 inch in width. In one or more embodiments, the flexible restraining band 107 is secured by the HDRM 108 so that tension is maintained in the flexible restraining band 107. When the HDRM 108 is activated, the tension in the flexible restraining band 107 is released, eliminating the radial loads which preload the stowed ribs 103 against the launch locks 106, and allowing the reflector 100 to be deployed. In one or more embodiments, the HDRM 108 is an electrically actuated thermal knife. To actuate the HDRM 108, an electrical current is applied to the device, which heats a resistive element. When the resistive element has reached a sufficient temperature, it severs the flexible restraining band 107, which is routed through a portion of the HDRM 108, thereby releasing tension in the flexible restraining band 107.
(51) Although in one or more embodiments each of the root, intermediate, and tip rib segments 109, 110, 111 of each rib 103 are independently or separately actuated by separate actuators (e.g., each of the root, intermediate, and tip rib segments 109, 110, 111 may be independently actuated by the linear actuator 146 coupled to the planar quadrilateral linkage 145 illustrated in
(52) In the illustrated embodiment, each rib 203 includes a root rib segment 207 having a proximal end 208 hingedly coupled to the central hub 204 with a first hinge 209, at least one intermediate rib segment 210 having a proximal end 211 hingedly coupled to a distal end 212 of the root rib segment 207 with a second hinge 213, and a tip rib segment 214 having a proximal end 215 hingedly coupled to a distal end 216 of the at least one intermediate rib segment 210 with a third hinge 217. In one or more embodiments, each of the hinges 209, 213, 217 may include a hinge clevis and a hinge lug hingedly coupled to the hinge clevis with a pin. In one or more embodiments, the hinges 209, 213, 217 may be the same as or similar to the hinges 113, 116, 119 described above with reference to the embodiment illustrated in
(53) Additionally, in the illustrated embodiment, for each rib 203, the root rib segment 207, the at least one intermediate rib segment 210, and the tip rib segment 214 are actuated together into the deployed position by a single actuator mechanism 218 (e.g., the parabolic antenna reflector 200 includes one actuator mechanism 218 coupled to each of the ribs 203). In one or more embodiments, the actuator mechanism 218 includes an actuator 219 (e.g., an electromagnetic actuator, a hydraulic actuator (such as a HOP actuator), a pneumatic actuator, a strain energy device, or combinations thereof) coupled to the root rib segment 207. In one or more embodiments, the actuator mechanism 218 also includes one or more tensile members (e.g., one or more cables) connecting the output of the actuator 219 to the at least one intermediate rib segment 210 and to the tip rib segment 214. In one or more embodiments, the actuator mechanism 218 may include a first cable 220 having a proximal end 221 coupled (e.g., fixedly coupled) to an output end 222 (e.g., a rod) of the actuator 219 and a distal end 223 coupled (e.g., fixedly coupled) to the proximal end 211 of the at least one intermediate rib segment 210 (e.g., coupled to the second hinge 213), and a second cable 224 having a proximal end 225 coupled (e.g., fixedly coupled) to the output end 222 of the actuator 219 and a distal end 226 coupled to the proximal end 215 of the tip rib segment 214 (e.g., coupled to the third hinge 217). Although in one or more embodiments the actuator mechanism 218 includes two cables 220, 224, in one or more embodiments, the actuator mechanism 218 may include any other suitable number of cables, depending, for instance, on the number of rib segments of each rib 203. In one or more embodiments, the number of cables of the actuator mechanism 218 may correspond to the number of intermediate and tip rib segments (e.g., in one or more embodiments in which the ribs 203 include two intermediate rib segments 210 and a single tip rib segment 214, the actuator mechanism 218 may include three cables).
(54) In one or more embodiments, each of the cables 220, 224 of the actuator mechanism 218 may pass over and engage a lever, a cam, or any other suitable feature for providing mechanical advantage that aids the cables 220, 224 in rotating the intermediate and tip rib segments 210, 214 into the deployed configuration.
(55) Additionally, in one or more embodiments, the actuator mechanism 218 may include a spring 227 (e.g., a constant force spring) coupled to the proximal end 208 of the root rib segment 207 (e.g., coupled to the first hinge 209). The spring 227 is configured to bias and move the root rib segment 207 into the deployed position (e.g., upon release of the launch locks 206 and/or severing of the flexible restraining band by the HDRM). In one or more embodiments, the actuator mechanism 218 may include any other suitable mechanism for moving the root rib segment 207 into the deployed configuration.
(56) Once the spring 227 or other mechanism has moved the root rib segment 207 of each rib 203 into the deployed position, the actuator 219 for each rib 203 may be actuated (arrow 228) to sequentially deploy the at least one intermediate rib segment 210 and the tip rib segment 214 of each rib 203 into the deployed configuration, illustrated in
(57) Although in one or more embodiments each of the ribs 203 includes three rib segments 207, 210, 214, in one or more embodiments, each of the ribs may include any other suitable number of rib segments, such as four or more rib segments.
(58) The root rib segment 301, the first intermediate rib segment 304, the second intermediate rib segment 308, and the tip rib segment 312 are configured to sequentially deploy into the deployed configuration. In one or more embodiments, the root rib segment 301, the first intermediate rib segment 304, the second intermediate rib segment 308, and the tip rib segment 312 of each rib 300 may be actuated together by a single actuator mechanism (e.g., the actuator mechanism 218 illustrated in
(59) A number of embodiments of the disclosure have been described. The embodiments described herein are not to be taken in a limiting sense, but rather are made for the purpose of illustrating the general principles of the embodiments of the reflector 100. It will be understood that various modifications may be made without departing from the spirit and scope of the present disclosure. Accordingly, other embodiments are within the scope of the following claims.
(60) The examples set forth above are provided to those of ordinary skill in the art as a complete disclosure and description of how to make and use the embodiments of the disclosure, and are not intended to limit the scope of what the inventor/inventors regard as their disclosure.
(61) Modifications of the above-described modes for carrying out the methods and systems herein disclosed that are obvious to persons of skill in the art are intended to be within the scope of the following claims.
(62) It is to be understood that the disclosure is not limited to particular methods or systems, which can, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting. As used in this specification and the appended claims, the singular forms a, an, and the include plural referents unless the content clearly dictates otherwise. The term plurality includes two or more referents unless the content clearly dictates otherwise. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the disclosure pertains.