A NUMERICALLY CONTROLLED TURNING CENTER WITH DOUBLE TURNING AXIS
20230039453 · 2023-02-09
Inventors
Cpc classification
G05B19/182
PHYSICS
B23Q39/04
PERFORMING OPERATIONS; TRANSPORTING
B23Q39/028
PERFORMING OPERATIONS; TRANSPORTING
International classification
G05B19/18
PHYSICS
Abstract
A numerically controlled turning center (1; 100), includes a support and rotation unit (19) having a first pair of support and rotation members (21, 23) aligned with each other along a first rotation axis (A1) and a second pair of support and rotation members (25, 27) aligned with each other along a second rotation axis (A2) parallel first rotation axis (A1). There is also provided a machining head (13) with a rotary tool (13.1) movable along a first numerically controlled translation axis (X) parallel to the rotation axes (A1, A2) of the first pair of support and rotation members and of the second pair of support and rotation members. The machining head (13, 15, 17) and the support and rotation unit (19) are movable one with respect to the other in a direction (Z) orthogonal to the first rotation axis (A1) of the first pair of support and rotation members (21, 23) and to the second rotation axis (A2) of the second pair of support and rotation members (25, 27).
Claims
1. A numerically controlled turning center, the turning center comprising: a support and rotation unit comprising: a first pair of support and rotation members aligned with each other along a first rotation axis, and a second pair of support and rotation members aligned with each other along a second rotation axis parallel to the first rotation axis, at least a first machining head, comprising a first rotary tool for chip removal machining, movable according to a first numerically controlled translation axis parallel to the rotation axes of the first pair of support and rotation members and of the second pair of support and rotation members; wherein the first machining head and the support and rotation unit are movable one with respect to the others in a direction orthogonal to the first rotation axis of the first pair of support and rotation members and to the second rotation axis of the second pair of support and rotation members and parallel to a plane on which the first rotation axis of the first pair of support and rotation members, and the second rotation axis of the second pair of support and rotation members lie; and wherein the arrangement of the tool and the center-to-center distance of the rotation axes of the first pair of support and rotation members and of the second pair of support and rotation members are such that the tool can simultaneously machine two workpieces, rotationally supported respectively by the first pair of support and rotation members and by the second pair of support and rotation members.
2. (canceled)
3. The turning center of claim 1, wherein the support and rotation unit and the at least one machining head are adapted to alternatively take: a first mutual position in which the tool of the machining head simultaneously machines two workpieces engaged with the first pair of support and rotation members, and with the second pair of support and rotation members, respectively, a second mutual position in which the tool of the machining head machines a single workpiece supported on one of said first pair of support and rotation members, and second pair of support and rotation members.
4. The turning center of claim 1, wherein the relative movement between the first machining head and the support and rotation unit is supplied to the support and rotation unit with respect to a stationary load-bearing structure.
5. The turning center of claim 1, wherein in the machining position the support and rotation unit and the rotary tool are positioned over a chip collection area, adjacent to a support structure on which the support and rotation unit is carried in a cantilever manner.
6. The turning center of claim 1, wherein: the plane on which the first rotation axis of the first pair of support and rotation members, and the second rotation axis of the second pair of support and rotation members lie is substantially horizontal; and wherein the first machining head and the support and rotation unit are movable one with respect to the other in a substantially horizontal direction.
7. The turning center of claim 5, further comprising a conveyor under the support and rotation unit, for collecting the machining chips, movable in a direction parallel to the first rotation axis and to the second rotation axis of the first pair of support and rotation members, and of the second pair of support and rotation members.
8. The turning center of claim 1, wherein the rotary tool of the first machining head rotates about an axis oriented at 90° with respect to the first rotation axis of the first pair of support and rotation members and with respect to the second rotation axis of the second pair of support and rotation members, and parallel to the plane on which the first rotation axis of the first pair of support and rotation members, and the second rotation axis of the second pair of support and rotation members lie.
9. The turning center of claim 1, comprising at least a second machining head comprising a second rotary tool for chip removal machining movable along said first numerically controlled translation axis.
10. The turning center of claim 9, wherein the second rotary tool has a rotation axis parallel to the plane on which the first rotation axis of the first pair of support and rotation members and the second rotation axis of the second pair of support and rotation members lie, and parallel or orthogonal to the first rotation axis of the first pair of support and rotation members, and to the second rotation axis of the second pair of support and rotation members.
11. The turning center of claim 9, wherein the first machining head, and the second machining head are carried by a first slide movable along the first numerically controlled translation axis.
12. The turning center of claim 1, comprising a load-bearing gantry structure, with a cross member carried by a pair of uprights, wherein the cross member is substantially parallel to the first rotation axis of the first pair of support and rotation members and to the second rotation axis of the second pair of support and rotation members; and wherein the first machining head is supported on a first side of the cross member and movable there along according to the first numerically controlled translation axis.
13. The turning center of claim 11, comprising a load-bearing gantry structure, with a cross member carried by a pair of uprights, wherein the cross member is substantially parallel to the first rotation axis of the first pair of support and rotation members and to the second rotation axis of the second pair of support and rotation members; and wherein the first machining head is supported on a first side of the cross member and movable there along according to the first numerically controlled translation axis; and wherein the first slide is movable along guides integral with the cross member of the gantry structure.
14. The turning center of claim 1, wherein the support and rotation unit is carried on a second slide, movable along a second numerically controlled translation axis orthogonal to the first rotation axis of the first pair of support and rotation members and to the second rotation axis of the second pair of support and rotation members and parallel to the plane on which the first rotation axis of the first pair of support and rotation members and the second rotation axis of the second pair of support and rotation members lie.
15. The turning center of claim 10, wherein the support and rotation unit is carried on a second slide, movable along a second numerically controlled translation axis orthogonal to the first rotation axis of the first pair of support and rotation members and to the second rotation axis of the second pair of support and rotation members and parallel to the plane on which the first rotation axis of the first pair of support and rotation members and the second rotation axis of the second pair of support and rotation members lie; and wherein the second slide is mounted movable on guides positioned under the gantry structure, and fixed to a bed underneath the cross member.
16. The turning center of claim 1, wherein each machining head is provided with a movement according to a numerically controlled axis, toward and away from the support and rotation unit, according to a direction substantially orthogonal to the plane on which the first rotation axis of the first pair of support and rotation members and the second rotation axis of the second pair of support and rotation members lie; each machining head being controlled in the movement toward and away from the support and rotation unit according to a respective independent numerically controlled axis.
17. The turning center of claim 1, further comprising an electrospindle for a further rotary tool, rotating about an axis adapted to take an orientation incident to the plane on which the rotation axes of the first pair of support and rotation members and of the second pair of support and rotation members lie.
18. The turning center according claim to at least claim 12, further comprising a load-bearing gantry structure, with a cross member carried by a pair of uprights, wherein the cross member is substantially parallel to the first rotation axis of the first pair of support and rotation members and to the second rotation axis of the second pair of support and rotation members; wherein the first machining head is supported on a first side of the cross member and movable there along according to the first numerically controlled translation axis; wherein the first slide is movable along guides integral with the cross member of the gantry structure; and further comprising a third slide, movable parallel to the second slide; wherein the movement of the second slide and of the third slide are controlled according to two numerically controlled translation axes independent from and parallel to each other; and wherein the third slide comprises support and blocking members for the workpieces to be machined adapted to leave the ends of the workpieces to be machined free; and wherein the travel along the numerically controlled translation axis of the third slide extends beyond the gantry structure, on one side of the gantry structure opposite the side on which the first machining head is carried.
19. The turning center of claim 18, wherein the cross member carries a machining unit comprising at least one spindle movable according to a plurality of numerically controlled translation axes, the machining unit being carried on the side of the cross member opposite the side on which the first machining head is carried and being movable according to a numerically controlled translation axis parallel to the cross member, wherein the spindle of the machining unit is movable about at least one numerically controlled rotation axis and about two numerically controlled rotation axes not parallel to each other; and wherein the spindle of the machining unit is also movable along one and/or two numerically controlled translation axes, orthogonal to each other.
20. The turning center of claim 1, wherein the first rotation axis of the first pair of support and rotation members, and the second rotation axis of the second pair of support and rotation members, are arranged on a substantially vertical plane and each machining head is carried by a load-bearing structure with a movable upright along a bed according to a numerically controlled translation axis parallel to the first rotation axis and to the second rotation axis.
21. The turning center of claim 20, wherein at least one machining head is movable, with respect to the load-bearing structure with movable upright, along a numerically controlled translation axis orthogonal to the substantially vertical plane on which the first rotation axis and the second rotation axis lie.
22. The turning center of claim 20, wherein at least one machining head is movable, with respect to the load-bearing structure with movable upright, along a translation axis parallel to the substantially vertical plane on which the first rotation axis and the second rotation axis lie, and orthogonal to the first rotation axis and to the second rotation axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0048] The invention will be better understood by following the description and the accompanying drawings, which illustrate non-limiting examples of embodiments of the invention. More in particular, in the drawing:
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DETAILED DESCRIPTION OF EMBODIMENTS
Embodiment of FIGS. 1 to 6
[0065] An embodiment of a turning center is illustrated in
[0066] Horizontally extending guides 9 are provided on one side of the cross member 7. A first slide 11 is movable along the guides. The first slide 11 moves according to a first numerically controlled translation axis indicated with X.
[0067] In some embodiments, the first slide 11 carries at least one machining head, which is equipped with at least one tool for chip removal. In the embodiment illustrated in
[0068] By way of example, in the particularly advantageous embodiment illustrated in
[0069] The second rotary tool 15.1 can comprise a sanding belt that can be guided around two guide rollers, one of which is motorized. The guide rollers of the sanding belt can be arranged with their rotation axes horizontal and orthogonal to the first numerically controlled translation axis X.
[0070] The machining heads 13, 15, 17, and more precisely their machining tools 13.1, 15.1, 17.1 can machine one or two workpieces indicated with P1 and P2, carried by a support and rotation unit 19. As will be described in detail hereunder, the support and rotation unit 19 is adapted to selectively support a single workpiece P or two, preferably identical, workpieces P1, P2. In some embodiments, when two workpieces to be machined are carried simultaneously by the support and rotation unit, said workpieces can rotate about their own axis independently from each other.
[0071] To support alternatively a single workpiece P or two workpieces P1, P2 to be machined, the support and rotation unit 19 comprises a first pair of support and rotation members and a second pair of support and rotation members. The two support and rotation members of each pair are aligned with each other along a respective rotation axis.
[0072] With specific reference to
[0073] The second pair of support and rotation members comprises a second headstock 25 and a second tailstock 27, aligned along a second rotation axis A2, forming a second turning axis of the turning center 1, parallel to the axis A1. The headstock 25 can be motorized and the tailstock 27 can be idle. When a workpiece P2 is constrained with the ends thereof to the headstock 25 and to the tailstock 27, it can rotate about the axis A2. Also in this case, the rotation can be intermittent or continuous.
[0074] Each headstock 21, 25 can be provided with its own, autonomously controlled rotation motor. In this way, it is possible for each headstock to carry out a rotation movement different from that of the other headstock. By controlling the two motors synchronously, the two headstocks can also carry out exactly the same movements.
[0075] In other embodiments, a single motor, which imparts the same movement to the two headstocks 21, 25 simultaneously, can be provided. In this case, the two headstocks generally move synchronously, losing the possibility of carrying out different movements to each other.
[0076] It must be understood that this second option can be less flexible, as it offers fewer machining possibilities, in exchange for a lower cost and less complex machine. Moreover, in most cases when two workpieces are positioned on the two pairs of support and rotation members, these workpieces are subjected to identical machining operations and therefore in these cases a single drive motor is sufficient.
[0077] The movement of the drive motor or motors of the headstocks 21, 25 can advantageously be a numerically controlled movement, if controlled rotation angles are required, for example to carry out non-axisymmetric machining operations.
[0078] In general, when two workpieces are mounted on the two headstock and tailstock pairs, as will be explained in more detail hereunder, these can be machined simultaneously by a same machining head 13, 15, 17, which is arranged so that the tool thereof acts on both workpieces.
[0079] In some embodiments, the two headstock and tailstock pairs can be controlled to rotate synchronously. However, this is not essential. In some other embodiments, for example, the two headstock and tailstock pairs can rotate independently from each other, or only one of said headstock and tailstock pairs can rotate. The two tailstock and head stock pairs can rotate in the same or in opposite directions.
[0080] Headstock and tailstock are meant, in the present context, as any pair of members adapted to engage the ends of a workpiece P, P1, P2 to be machined to rotate it about the rotation axis of the headstock and tailstock.
[0081] The rotation axes A1 and A2 are parallel to each other, lie on a common plane and are at a center-to-center distance I, as shown in particular in
[0082] In the embodiment illustrated, the headstocks 21, 25 and the tailstocks 23, 27 are carried by a second slide 31. In advantageous embodiments, the mutual distance between each headstock 21, 25 and the respective tailstock 23, 27 can be adjustable. For this purpose, the headstocks and/or the tailstocks can be mounted on the second slide 31 so as to be movable in a direction parallel to the rotation axes A1, A2. In the illustrated embodiment, the tailstocks 23, 27 are carried on an adjustment carriage 33, movable along the double arrow f33 with respect to the second slide 31, while the headstocks 21, 25 are in a fixed position with respect to the second slide 31.
[0083] The second slide 31 can be provided with a translation movement along a second, preferably numerically controlled, translation axis Z. For this purpose, the slide 31 can be mounted on guides 35, integral with a bed 37 placed underneath the cross member 7 of the gantry structure 5, as shown in particular in the section of
[0084] As shown in
[0085] The movement along the second numerically controlled translation axis Z allows the headstock and tailstock pairs 21, 23 and 25, 27 to be moved with respect to the first slide 11. More in particular, the direction of the movement along the second numerically controlled translation axis Z is orthogonal with respect to the direction of the movement along the first numerically controlled translation axis X and consequently, in the example illustrated, is orthogonal to the cross member 7.
[0086] The numerically controlled axes X and Z allow the workpieces P, P1, P2 and the tools 13.1, 15.1, 17.1 to be moved with respect to one another to carry out the various machining operations required by each specific machining cycle. More in particular, the relative movement along the second numerically controlled translation axis Z allows centering of the tools 13.1, 15.1, 17.1 with respect to one or other of two workpieces P1, P2 constrained on the two headstock 21, 25 and tailstock 23, 27 pairs, or centering of the tool with respect to the two workpieces P1, P2, or centering of the tools with respect to a single workpiece P to be machined, which can be mounted between headstock 21 and tailstock 23, or preferably between headstock 25 and tailstock 27.
[0087] A further movement is provided along a third vertical translation axis between the workpieces to be machined P, P1, P2 and the tools 13.1, 15.1 and 17.1 of the machining heads 13, 15 and 17 to move the machining heads toward and away from the workpieces to be machined. This movement is advantageously assigned to the machining heads 13, 15, 17 and can be controlled with a numerically controlled translation axis and preferably with an independent numerically controlled translation axis for each machining head. In other embodiments, the movement on this axis may not be numerically controlled, but can rather be a simple movement between an idle position and a machining position.
[0088] In some embodiments, a single actuator can be provided to move all the machining heads, or some of these heads, along this third translation axis. However, in the embodiment illustrated, each machining head 13, 15, 17 is preferably provided with a movement along its own third numerically controlled translation axis. In this way each machining head can move along the third axis independently from the others.
[0089] For this purpose, each machining head 13, 15, 17 is mounted on the common slide 11 by means of an own autonomous slide or carriage, indicated with 13.2, 15.2, 17.2 respectively, which have vertical guides engaged with shoes integral with the common slide 11. The third, preferably numerically controlled, translation axis is indicated with Y13 for the machining head 13, with Y15 for the machining head 15 and with Y17 for the machining head 17. The axes Y13, Y15, Y17 are parallel to one another and orthogonal to the axes X and Z described above.
[0090] The guides and the shoes that allow the movement between machining head and common slide 11 are shown in particular for the machining head 13 in
[0091] As can be seen in
[0092] In the illustrated embodiment, the turning center 1 further comprises an electrospindle 41, which can be carried by a slide 43. The slide 43 and consequently the electrospindle 41 can be provided, with respect to the workpieces to be machined P, P1, P2, with three translation movements along three axes, preferably orthogonal to one another. The movement along these three axes can be numerically controlled movements. Advantageously, two of the three translation movements are along the first numerically controlled translation axis X (movement assigned to the electrospindle (41) and along the second numerically controlled translation axis Z (movement assigned to the workpieces P, P1, P2 to be machined). These movements can be controlled by the same members described above that move the first slide 11 and the second slide 31. For this purpose, the electrospindle 41 and its slide 43 can be mounted on the first common slide 11, which carries the machining heads 13, 15, 17.
[0093] The third translation movement can be a movement according to a vertical axis Y41, parallel to the axes Y13, Y15, Y17. This third movement can be obtained by means of the slide 43 that translates with its guides engaged in shoes integral with the common slide 11. The movement along the axis Y41 is an approach and forward movement, that can serve to carry a tool, for example a boring bit, a straight cutter or the like, to the workpiece P, P1 or P2 and to move the tool forward during the machining operation. The axis Y41 is parallel to the rotation axis of the tool carried by the electrospindle 41.
[0094] In advantageous embodiments, the electrospindle 41 can be provided with further numerically controlled movements. For example, the electrospindle 41 can be provided with a rotation or oscillation movement about a numerically controlled rotation axis indicated with C. In this case, the rotation axis C is parallel to the direction Z. In some embodiments, the electrospindle 41 can instead be provided with a rotation or oscillation movement about a numerically controlled rotation axis indicated with D (
[0095] In some embodiments the electrospindle 41 has both the rotation movements according to the axes C and D and is therefore provided, with respect to the workpieces P, P1, P2, with a movement along five axes, preferably all numerically controlled, i.e., the translation axes X, Z, Y41 and the rotation axes C and D.
[0096] The electrospindle 41 allows machining operations that the machining heads 13, 15, 17 are not able to carry out, for example bores that penetrate laterally into the workpiece to P1 or P2 be machined.
[0097] By arranging the support and rotation unit 19 of the workpieces P, P1 and P2 to be machined under the machining heads 13, 15, 17 and under the electrospindle 41, the chips produced by the machining operations can be collected in a simple manner and in a limited area. In fact, these chips collect under the support and rotation unit 19 as a result of gravity and/or as a result of the kinetic energy imparted by the tools of the machining heads.
[0098] To collect and remove the chips efficiently, in the illustrated embodiment a conveyor 45 is provided. This conveyor has a forward movement according to the arrow f45 parallel to the rotation axes A1, A2 and to the first translation axis X. Advantageously, the conveyor 45, for example in the form of a conveyor belt, has a length equal to or greater than the travel stroke of the first slide 11, so as to collect the chips produced in any position in which the machining tools of the turning center 1 are located. Due to the aforesaid cantilevered arrangement of the headstock and tailstock pairs 21, 23 and 25, 27 with respect to the second slide 31 and with respect to the bed 37, collection of the chips on the conveyor 45 placed at the side of the bed 37 and their removal are facilitated.
[0099] The operation and multiple advantages of the turning center 1 described above will be better understood with reference to
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[0101] As can be seen in
[0102] Vice versa, when it is necessary to machine only one workpiece P of larger transverse size (
[0103] Both when machining a single workpiece P, and when simultaneously machining two workpieces P1, P2, the electrospindle 41 can reach any point of the lateral surface of the workpieces P1, P2 or of the workpiece P with movements along the first numerically controlled translation axis X (movement of the first slide 11) and along the second numerically controlled translation axis Z (movement of the second slide 31), as well as with the rotation about the axes A1, A2 of the workpieces P1, P2, P. The movement according to the translation axis Y41 provides the forward movement of the tool with respect to the workpiece while carrying out a single machining operation, for example a boring operation.
[0104] With reference to
[0105]
[0106] Operation of the sanding belt 15.1 carried by the machining head is similar to that of the milling cutter 13.1. The sanding belt 15.1 can possibly be provided also with a reciprocating movement parallel to its rotation axis, i.e., to the rotation axis of the rollers around which the sanding belt is guided, to avoid or reduce clogging of the belt by machining waste.
[0107]
[0108] To machine any point of the lateral surfaces of the workpieces P1, P2 the combination of the movement of the slide 11 along the first numerically controlled translation axis X with the rotation movement of the workpieces P1, P2 about to the rotation axes A1, A2 is used.
[0109]
[0110] As can be easily understood from
[0111] Therefore, the support and rotation unit (19) and the machining head or heads with which the turning center is provided are adapted to take at least two mutual positions for machining by a tool, alternatively: a single workpiece supported by a first pair of support and rotation members; or a pair of workpieces supported by the first pair of support and rotation members (21, 23) and by the second pair of support and rotation members (25, 27).
[0112] As mentioned previously, when a single workpiece P is machined at a time, the headstock and tailstock pair not used (in the example headstock 21 and tailstock 23) can be removed to prevent collisions with the tools. In other embodiments, the headstock 21 and the tailstock 23 can be provided with an advancing and retracting movement, for example with a pneumatic control. The advancing and retracting movement can be provided only for one of the two pairs of support and rotation members, or for both pairs of support and rotation members.
[0113] Although in the illustrated example machining of the single workpiece P takes place between the headstock 25 and the tailstock 27, leaving the headstock 21 and tailstock 23 idle, it would also be possible to use the headstock 21 and the tailstock 23, leaving the headstock 25 and tailstock 27 idle.
[0114] As can be understood in particular from
Embodiment of FIGS. 7 to 10
[0115] The turning center 1 of
[0116] With the aim of further increasing the capacity of the turning center, so as not to require a separate and additional machine tool to machine the ends of the workpieces P, P1, P2, the turning center can be configured as illustrated in the subsequent
[0117] More in particular, in the embodiment of
[0118] The support and rotation unit 19 and the support and rotation members of the workpieces P, P1, P2 are substantially configured as in the turning center 1 of
[0119] Although the turning center 100 of
[0120] One of the differences between the turning center 100 and the turning center 1 consists in the fact that the bed 37 of the turning center 100 has in a direction orthogonal to the gantry structure 3, a length greater than the bed 37 of the turning center 1.
[0121] Moreover, two slides are provided on the bed 37 of the turning center 100, namely: the second slide 31 that carries the support and rotation unit 19; and a further slide, hereinafter indicated as third slide 61, for the purposes explained below. The slides 31 and 61 can move on the same pair of guides 35 carried by the bed 37, but their movements along these guides is controlled by means of two independent numerically controlled axes. The numerically controlled translation axis of the slide 31 is once again indicated with Z. Instead, the numerically controlled translation axis of the slide 61, parallel to the axis Z, is indicated with Z1. As the two translation movements Z and Z1 are independent, it is possible to position the slides 31 and 61 along the bed 37 in different positions to each other and independently from each other, the only limit being to avoid collisions between the two slides 31, 61.
[0122] The slide 61 comprises support and blocking members of the workpieces P, P1, P2 that are configured to leave the ends of these workpieces free. By way of non-limiting example, in
[0123] A further difference between the turning center 1 and the turning center 100 consists in that the latter has, along the cross member 7, a second pair of guides 65, parallel to the guides 9 of the slide 11. In the illustrated embodiment, the guides 9 and 65 are arranged on opposite sides of the cross member 7.
[0124] A carriage 67 is movable along the guides 65. The movement of the carriage 67 along the guides 65 is controlled by means of a numerically controlled translation axis X1. The numerically controlled translation axis X1 is parallel to the first numerically controlled translation axis X, so that the carriage 67 moves parallel to the cross member 7 and consequently parallel to the rotation axes A1, A2 of the two pairs of support and rotation members of the workpieces P, P1, P2.
[0125] The carriage 67 carries a machining unit 69, which can be provided with one or more spindles for machining the workpieces P, P1, P2 when these are located on one or on the other of the two slides 31 and 61. In the illustrated embodiment, the machining unit 69 has a slide 71 movable vertically according to a translation axis Y2, see in particular
[0126] In the illustrated exemplary embodiment, a machining head 75 that carries two electrospindles 77, 79 oriented at 90° one with respect to the other and forming a crosshead, is mounted on the slide 71 of the machining unit 69. In the illustrated example each electrospindle 77, 79 is double, i.e., can carry two coaxial and opposed tools. The four tool holders of the two double electrospindles 77, 79 are indicated with 81.
[0127] In other embodiments, the machining head 75 can comprise a different configuration, for example with a single spindle or with two spindles. If necessary, a tool magazine and a tool changing device can also be provided, in order to increase the range of machining operations that can be carried out.
[0128] In the illustrated embodiment, the machining head 75 has, with respect to the slide 71, two rotation or oscillation movements about respective numerically controlled rotation axes indicated with A and B, so as to be able to select one or other of the four tools attached to the spindle-holder 81 and to incline them suitably with respect to the workpiece to be machined P, P1, P2.
[0129]
[0130] The turning center 100 illustrated in
[0131] The many machining possibilities offered by the turning center 100 can be understood in particular by observing
[0132] As can be observed in particular in
[0133] After the workpieces P1 and P2 have been machined by the tools of the machining heads 13, 15, 17, they are removed from the support and rotation unit 19, carried by the second slide 31, and placed on the third slide 61, where they are fixed on the blocking members 63. Blocking can be of mechanical or pneumatic type, for example, with mechanisms and equipment that are known and not described in detail.
[0134] Transfer of the semi-finished workpieces P1, P2 from the support and rotation unit 19 of the second slide 31 to the blocking members 63 of the third slide 61 can be carried out manually by an operator O. However, it would also be possible for the transfer to be carried out automatically, for example by means of a suitably configured robot.
[0135] To facilitate the transfer, the slides 31 and 61 can both be carried to the end positions closest to the point of access to the machine by the operator O, i.e., in the case illustrated under the first slide 11. Here the operator O can remove any finished workpieces that are located on the third slide 61, not shown in
[0136] After carrying out this operation, the operator O can place another pair of unworked workpieces P1, P2 on the support and rotation members 21, 23, 25, 27 carried by the support and rotation unit 19.
[0137] After terminating these operations, the turning center 100 can be started, after closing the guards, indicated schematically with 85. The third slide 61 translates from the position 31X indicated in
[0138] Simultaneously, the unworked workpieces P1, P2 that the operator placed on the support and rotation unit 19 can be machined by means of the machining heads 13, 15, 17.
[0139]
[0140] Moreover, as previously mentioned, an electrospindle 41 can also be provided in the turning center 100, in which case machining operations such as boring can be carried out when the slide 31 is under the slide 11 by means of the electrospindle 41.
[0141] Once the machining unit 69 has carried out the machining operations on the workpieces P1, P2 that are located on the third slide 61, and possibly the machining operations of the workpieces P1, P2 that are located on the second slide 31, the workpieces can be transferred again as described above: the two slides 31, 61 are carried to the end positions on the right (
[0142] To further increase the productivity of the turning center, both in the version of
Embodiment of FIGS. 11 to 16
[0143] A further embodiment of a turning center is illustrated in
[0144] The embodiment of
[0145] Horizontally extending guides 9 are provided on one side of the cross member structure 7. A first slide 11 is movable on the guides. The first slide 11 moves according to a first numerically controlled translation axis indicated with X. The slide has a function of upright movable along the bed formed by the cross member 7.
[0146] In some embodiments, the first slide 11 carries at least one machining head, which is provided with at least one tool for chip removal. In the embodiment illustrated in
[0147] By way of example, the first rotary tool 13.1 can be a milling cutter, for example a cylindrical milling cutter with a vertical rotation axis, orthogonal to the direction of movement of the first slide 11 according to the first numerically controlled translation axis X.
[0148] The second rotary tool 15.1 can comprise a sanding belt that can be guided around two guide rollers, one of which is motorized. The guide rollers of the sanding belt can be arranged with their rotation axes vertical and orthogonal to the first numerically controlled translation axis X.
[0149] The machining heads 13, 15, 17, and more precisely their machining tools 13.1, 15.1, 17.1, can machine one or two workpieces indicated with P1 and P2, carried by a support and rotation unit 19. As already described for the embodiment of
[0150] To support a single workpiece P or alternatively two workpieces P1, P2 to be machined, the support and rotation unit 19 comprises a first pair of support and rotation members and a second pair of support and rotation members. The two support and rotation members of each pair are aligned with each other along a respective rotation axis.
[0151] With specific reference to
[0152] The second pair of support and rotation members comprises a second headstock 25 and a second tailstock 27, aligned along a second rotation axis A2, forming a second turning axis of the turning center 1, parallel to the axis A1. The headstock 25 can be motorized and the tailstock 27 can be idle. When a workpiece P2 is constrained with its ends to the headstock 25 and to the tailstock 27, it can rotate about the axis A2. Also in this case, rotation can be intermittent or continuous.
[0153] Each headstock 21, 25 can be provided with its own rotation motor, controlled autonomously. In this way, each headstock can be made to perform a different rotation movement with respect to that of the other headstock. By controlling the two motors synchronously, it is also possible for the two headstocks to perform exactly the same movements. In other embodiments, a single motor that imparts the same movement to the two headstocks 21, 25 simultaneously can be provided.
[0154] The movement of the drive motor or motors of the headstocks 21, 25 can advantageously be a numerically controlled movement, if controlled rotation angles are required, for example to perform non-axisymmetric machining operations.
[0155] In general, when two workpieces are mounted on the two headstock and tailstock pairs, they can be machined simultaneously by the same machining head 13, 15, 17, which is arranged so that its tool acts on both the workpieces.
[0156] In some embodiments, the two headstock and tailstock pairs can be controlled to rotate synchronously. However, this is not essential. In some other embodiments, the two headstock and tailstock pairs can, for example, be rotated independently from each other, or only one of said headstock and tailstock pairs can be rotated.
[0157] The rotation axes A1 and A2 are parallel to one another, lie on a common plane and have a center-to center distance I, see in particular
[0158] In the illustrated embodiment, the headstocks 21, 25 are fixed with respect to the load-bearing structure 7, while the tailstocks 23, 27 are carried by an adjustment carriage 33, which allows the mutual distance between each headstock 21, 25 and the respective tailstock 23, 27 to be adjusted. The adjustment carriage 33 is movable along the double arrow f33 with respect to the load-bearing structure 7 along guides 34.
[0159] A further movement along a further translation axis is provided between the workpieces to be machined P, P1, P2 and the tools 13.1, 15.1 and 17.1 of the machining heads 13, 15 and 17, which in the embodiment illustrated in
[0160] In some embodiments a single actuator can be provided to move all the machining heads, or some of these heads, along this horizontal translation axis. However, in the illustrated embodiment, each machining head 13, 15, 17 is preferably provided with a movement along its own numerically controlled horizontal translation axis. In this way each machining head can move along the third axis independently from the others.
[0161] For this purpose, each machining head 13, 15, 17 is mounted on the common slide 11 by means of its own autonomous slide or carriage, indicated with 13.2, 15.2, 17.2 respectively, which have horizontal guides engaged with shoes carried by the common slide 11, or vice versa (as in the drawing) shoes integral with the slides 13.2, 15.2, 17.2, engaging horizontal guides carried by the common slide 11. The third preferably numerically controlled translation axis is indicated with Y13 for the machining head 13, with Y15 for the machining head 15 and with Y17 for the machining head 17. The axes Y13, Y15, Y17 are parallel to one another and orthogonal to the axis X described above.
[0162] The guides and the shoes that allow the movement between machining head and common slide 11 are visible in particular in
[0163] Each tool 13.1, 15.1, 17.1 of the machining heads 13, 15, 17 is provided with a further numerically controlled translation movement along an axis indicated with Z13, Z15 and Z17 for the three machining heads 13, 15, 17, respectively. The axes Z13, Z15, Z17 are parallel to one another, orthogonal to the axes A1, A2 (oriented horizontally) and parallel to the plane on which the axes A1, A2 lie, which in this case is a vertical plane. Therefore, the axes Z13, Z15 and Z17 are vertical.
[0164] The numerically controlled translation movement along the vertical axes Z13, Z15, Z17 is made mechanically possible, for example, by arranging each slide or carriage 13.2, 15.2, 17.2 on a respective intermediate slide, which in turn is carried by the common slide 11 and which moves, with respect to the slide 11, along guides parallel to the axis Z13, Z15, Z17. The intermediate slides for the machining heads 13, 15 and 17 are indicated with 13.3, 15.3 and 17.3. The vertical guides, integral with the common slide 11, on which the slides or intermediate carriages 13.3, 15.3 and 17.3 translate, are indicated with 13.4, 15.4 and 17.4.
[0165] In some embodiments, two or more machining heads can be placed on a same intermediate slide. For example, the intermediate slides 13.3 and 15.3 can be joined to form a single intermediate slide that moves the machining heads 13, 15 simultaneously along the vertical direction Z.
[0166] As can be seen in
[0167] In the illustrated embodiment, the turning center 1 further comprises an electrospindle 41, which can be carried by a slide 43. The slide 43 and consequently the electrospindle 41 can be provided, with respect to the workpieces to be machined P, P1, P2, with three translation movements along three axes, preferably orthogonal to each other, X, Y and Z, all assigned to the electrospindle. The movement along X is obtained by means of the slide 11, on which the slide 43 of the electrospindle 41 is mounted indirectly, with interposition of the slide 17.3, which also carries the machining head 17. The movement along Z is given by the movement of the intermediate slide 17.3, on which guides oriented parallel to the axes Y13, Y15 and Y17 are provided, to move the electrospindle 41 according to a numerically controlled translation axis Y41 toward and away from the workpieces P, P1, P2 carried by the headstocks and tailstocks 21, 23, 25, 27.
[0168] In advantageous embodiments, the electrospindle 41 can be provided with further numerically controlled movements. For example, the electrospindle 41 can be provided with a rotation or oscillation movement about a numerically controlled rotation axis indicated with C. In this case, the rotation axis C is parallel to the direction Z. In some embodiments, the electrospindle 41 can instead be provided with a rotation or oscillation movement about a numerically controlled rotation axis parallel to the rotation axes A1, A2 of the headstocks and tailstocks 21, 23 and 25, 27. In some embodiments, the electrospindle 41 has both the rotation movements.
[0169] The electrospindle 41 allows machining operations that the machining heads 13, 15, 17 are not able to perform, for example bores that penetrate the workpiece to be machined P1 or P2 laterally.
[0170] An area for chip collection can be arranged under the area in which the support and rotation unit 19 of the workpieces to be machined P, P1 and P2 is located and under the machining heads 13, 15, 17 and the electrospindle 41 (when the tools are in machining position), side by side with the load-bearing structure 3. In this way, the chips produced by the machining operations can be collected in a simple manner and in a limited area. In fact, these chips collect under the support and rotation unit 19 as a result of gravity.
[0171] To efficiently collect and remove the chips, in the illustrated embodiment a conveyor 45 is provided. This conveyor has a forward movement according to arrow f45 parallel to the rotation axes A1, A2 and to the first translation axis X. Advantageously, the conveyor 45, for example in the form of a conveyor belt, has a length equal to or greater than the travel stroke of the first slide 11, so as to collect the chips produced in any position in which the machining tools of the turning center 1 are located.
[0172] By way of example,
[0173] Therefore, as in the previous embodiments, also in the
[0174]