POLYCARBONATE COMPOSITIONS CONTAINING FILLERS AND TRIACYLGLYCEROL CONTAINING EPOXY GROUPS
20230038482 · 2023-02-09
Inventors
Cpc classification
C08L69/00
CHEMISTRY; METALLURGY
C08L69/00
CHEMISTRY; METALLURGY
International classification
Abstract
The invention relates to carbon fiber-containing polycarbonate compositions, the flowability of which is significantly improved by adding epoxidized triacylglycerols, for example as a constituent of epoxidized soy bean oil. In addition to the very high flowability, the compositions according to the invention have a high rigidity.
Claims
1.-15. (canceled)
16. A thermoplastic composition, containing A) 50.0% by weight to 91.95% by weight of aromatic polycarbonate, B) 8% to 49.95% by weight of carbon fibers, C) 0.05% by weight to 10.0% by weight of epoxidized triacylglycerol.
17. The thermoplastic composition as claimed in claim 16, wherein the composition contains A) 77.0% by weight to 91.5% by weight of aromatic polycarbonate, B) 8% to 22% by weight of carbon fibers, C) 0.2% to 1.0% by weight of epoxidized triacylglycerol, D) 0.005% to 0.5% by weight of heat stabilizer and E) 0.1% to 3% by weight of further additives.
18. The thermoplastic composition as claimed in claim 17, wherein the composition contains, as further additive, at least one alkali metal, alkaline earth metal and/or ammonium salt of an aliphatic or aromatic sulfonic acid, sulfonamide or sulfonimide derivative.
19. The thermoplastic composition as claimed in claim 16, wherein, as further additive, 0.1% to 0.5% by weight of potassium perfluoro-1-butanesulfonate is present.
20. The thermoplastic composition as claimed in claim 16, wherein the amount of epoxidized triacylglycerol in the composition is ≤0.8% by weight.
21. The thermoplastic composition as claimed in claim 16, wherein, as aromatic polycarbonate, bisphenol A-based polycarbonate is present.
22. The thermoplastic composition as claimed in claim 16, wherein the epoxidized triacylglycerol contains a mixture of triesters of glycerol with oleic acid, linoleic acid, linolenic acid, palmitic acid and/or stearic acid.
23. The thermoplastic composition as claimed in claim 16, wherein, as aromatic polycarbonate, exclusively aromatic homopolycarbonate is present.
24. The thermoplastic composition as claimed in claim 16, wherein at least 90% by weight of the C═C double bonds from the carboxylic acid moieties of the triacylglycerols have been completely epoxidized.
25. The thermoplastic composition as claimed in claim 16, wherein component C is introduced into the thermoplastic composition by admixing epoxidized soybean oil (CAS number 8013-07-8).
26. The thermoplastic composition as claimed in claim 25, wherein the acid number of the epoxidized soybean oil is ≤0.5 mg KOH/g, determined by DIN EN ISO 2114:2006-11.
27. The thermoplastic composition as claimed in claim 17, wherein the additives are selected from the group of the antioxidants, demolding agents, flame retardants, UV absorbers, IR absorbers, impact modifiers, antistats, optical brighteners, fillers other than component B, light-scattering agents, colorants such as organic pigments, inorganic pigments and/or additives for laser marking, and the composition does not contain any further components.
28. The thermoplastic composition as claimed in claim 16, wherein the composition consists of A) 77.0% by weight to 91.5% by weight of aromatic polycarbonate, B) 8% to 22% by weight of carbon fibers, C) 0.2% to 1.0% by weight of epoxidized soybean oil, containing epoxidized triacylglycerols, D) 0.005% to 0.5% by weight of heat stabilizer and E) 0.1% to 3% by weight of further additives selected from the group consisting of antioxidants, demolding agents, flame retardants, UV absorbers, IR absorbers, impact modifiers, antistats, optical brighteners, light-scattering agents, colorants, including inorganic pigments, and/or additives for laser marking.
29. A molding consisting of or comprising a thermoplastic composition as claimed in claim 16.
30. A method comprising providing an epoxidized triacylglycerol and improving the flowability of glass fiber- and/or carbon fiber-containing thermoplastic compositions based on aromatic polycarbonate.
Description
EXAMPLES
1. Description of Raw Materials and Test Methods
[0124] The polycarbonate-based compositions described in the following examples were produced by compounding on a Berstorff ZE 25 extruder at a throughput of 10 kg/h. The melt temperature was 275° C.
[0125] Component A-1: Linear polycarbonate based on bisphenol A having a melt volume-flow rate MVR of 9.5 cm.sup.3/(10 min) (according to ISO 1133:2012-03, at a test temperature of 300° C. and with 1.2 kg load).
[0126] Component A-2: Linear polycarbonate based on bisphenol A having a melt volume-flow rate MVR of 6 cm.sup.3/(10 min) (according to ISO 1133:2012-03, at a test temperature of 300° C. and with 1.2 kg load).
[0127] Components A-1 and A-2 each contain 250 ppm of triphenylphosphine from BASF SE as component D.
[0128] Component A-3: Linear polycarbonate powder based on bisphenol A having a melt volume-flow rate MVR of 6 cm.sup.3/(10 min) (according to ISO 1133:2012-03, at a test temperature of 300° C. and with 1.2 kg load).
[0129] Component B-1: CS108F-14P, chopped short glass fibers (non-binding) from 3B having an average fiber diameter of 14 μm and an average fiber length of 4 0 mm prior to compounding, the fiber dimensions of these and of the following components being determined by light microscopy.
[0130] Component B-2: CS 7942, chopped short glass fibers (binding) from Lanxess Deutschland GmbH having an average fiber diameter of 14 μm and an average fiber length of 4 5 mm prior to compounding.
[0131] Component B-3: CF Tenax HT 493 carbon fibers, chopped short carbon fibers from Toho Tenax Europe GmbH Germany with application of a thermoplastic preparation and with an average cut length of 6 mm prior to compounding.
[0132] Component B-4: CF Tairyfil CS2516 carbon fibers, chopped short carbon fibers from Dow Aksa (Turkey) having an average length of 6 mm prior to compounding.
[0133] Component B-5: CF Aksaka AC3101 carbon fibers, chopped short carbon fibers from Dow Aksa (Turkey) having an average length of 6 mm prior to compounding.
[0134] Component C: Epoxidized soybean oil (“D65 soybean oil”) from Avokal GmbH, Wuppertal, having an acid number of ≤0.5 mg KOH/g, determined by DIN EN ISO 2114:2006-11, an oxirane value (epoxide oxygen EO, calculated from the epoxide number EEW, indicates how many grams of oxygen are present per 100 g of oil; EEW determined in accordance with DIN 16945:1987-09) of ≥6.3 g of O.sub.2/100 g. Predominantly completely epoxidized triacylglycerols, which are a mixture of triesters of glycerol with oleic acid, linoleic acid, linolenic acid, palmitic acid and/or stearic acid.
[0135] Component E: Potassium perfluoro-1-butanesulfonate, commercially available as Bayowet C.sub.4 from Lanxess AG, Leverkusen, Germany, CAS no. 29420-49-3.
[0136] Melt volume-flow rate (MVR) was determined in accordance with ISO 1133:2012-03 (predominantly at a test temperature of 300° C., mass 1.2 kg) using a Zwick 4106 instrument from Zwick Roell. In addition, the MVR value was measured after a preheating time of 20 minutes (IMVR20′). This is a measure of melt stability under elevated thermal stress.
[0137] Shear viscosity (melt viscosity) was determined in accordance with ISO 11443:2005 with a Göttfert Visco-Robo 45.00 instrument.
[0138] Solution viscosity eta rel was determined in accordance with ISO 1628-4:1999-03 with an Ubbelohde viscometer. To this end, the pellets were dissolved and the fillers were removed by filtration. The filtrate was concentrated and dried. The film obtained was used for the measurement of the solution viscosity.
[0139] Tensile modulus of elasticity (“modulus of elasticity”) was measured in accordance with ISO 527-1/-2:1996-04 on single-side-injected dumbbells having a core measuring 80 mm×10 mm×4 mm.
[0140] Elongation at break and tensile stress at yield, elongation at yield, tensile strength, tensile stress at break, elongation at break, nominal elongation at break were determined by tensile test in accordance with DIN EN ISO 527-1/-2:1996.
[0141] The flammability of the samples investigated was also assessed and classified, specifically according to UL94. To this end, test specimens measuring 125 mm×13 mm×d (mm) were produced, where the thickness d is the smallest wall thickness in the intended application. A V0 classification means that the flame self-extinguishes after not more than 10 s. There are no burning drips. Afterglow after second flame contact has a duration of not more than 30 s.
[0142] The specimen plaques were in each case produced by injection molding at the melt temperatures reported in the tables which follow.
2. Compositions
[0143]
TABLE-US-00001 TABLE 1 Compounds containing glass fibers Formulation C1 1 2 3 4 A-1 % by weight 79.35 79.35 79.35 79.35 79.35 A-2 % by weight 3.65 3.65 3.65 3.65 3.65 A-3 % by weight 6.8 6.6 6.4 6.2 6 B-1 % by weight 10 10 10 10 10 B-2 % by weight — — — — — C % by weight — 0.2 0.4 0.6 0.8 E % by weight 0.2 0.2 0.2 0.2 0.2 Tests: η.sub.rel of pellets (of film) 1.284 1.279 1.279 1.278 1.275 MVR cm.sup.3/(10 min) 6.4 8.4 10.0 11.2 12.4 IMVR20′ cm.sup.3/(10 min) 6.6 9.7 12.6 14.8 17.1 Delta MVR/IMVR20′ 0.2 1.3 2.6 3.6 4.7 Melt visc. at 280° C. eta 50 Pa .Math. s 1166 1032 972 911 767 eta 100 Pa .Math. s 967 906 832 776 648 eta 200 Pa .Math. s 787 774 695 661 558 eta 500 Pa .Math. s 585 581 501 486 417 eta 1000 Pa .Math. s 440 440 376 356 321 eta 1500 Pa .Math. s 354 357 307 300 270 eta 5000 Pa .Math. s 167 166 149 145 135 Melt visc. at 300° C. eta 50 Pa .Math. s 753 537 537 469 380 eta 100 Pa .Math. s 628 471 491 414 339 eta 200 Pa .Math. s 532 424 427 355 303 eta 500 Pa .Math. s 416 331 347 279 232 eta 1000 Pa .Math. s 335 268 276 229 199 eta 1500 Pa .Math. s 271 228 240 198 169 eta 5000 Pa .Math. s 130 120 116 107 92 Melt visc. at 320° C. eta 50 Pa .Math. s 501 331 331 339 234 eta 100 Pa .Math. s 447 297 288 295 213 eta 200 Pa .Math. s 380 252 251 247 186 eta 500 Pa .Math. s 293 204 207 195 150 eta 1000 Pa .Math. s 230 172 170 154 125 eta 1500 Pa .Math. s 198 152 150 132 111 eta 5000 Pa .Math. s 108 87 89 76 69 Tensile test Tensile stress at yield N/mm.sup.2 63 63 64 65 66 Elongation at yield % 5.1 5 5.1 5 4.9 Tensile strength N/mm.sup.2 46 45 47 47 47 Elongation at break % 17 14 17 14 14 Modulus of elasticity N/mm.sup.2 3630 3713 3710 3867 3893 UL94V in 1.5 mm (48 h, 23° C.) V0 V0 V0 V0 V0 (7 d, 70° C.) V2 V0 V0 V0 V0 Overall rating V2 V0 V0 V0 V0 UL94 5V Overall assessment UL94 94-5VA 94-5VA 94-5VA 94-5VB 94-5VB 5V Formulation C2 5 6 7 8 A-1 % by weight 70 70 70 70 70 A-2 % by weight 3.00 3.00 3.00 3.00 3.00 A-3 % by weight 6.84 6.64 6.44 6.24 6.04 B-1 % by weight — — — — — B-2 % by weight 20 20 20 20 20 C % by weight — 0.2 0.4 0.6 0.8 E % by weight 0.16 0.16 0.16 0.16 0.16 Tests: η.sub.rel of pellets (of film) 1.277 1.273 1.275 1.269 1.270 MVR cm.sup.3/(10 min) 6.1 7.3 8.4 9.2 9.7 IMVR20′ cm.sup.3/(10 min) 6.5 7.9 9.4 10.8 12.2 Delta MVR/IMVR20′ 0.4 0.6 1.0 1.6 2.5 Melt visc. at 280° C. eta 50 Pa .Math. s 1126 1172 1247 1040 1098 eta 100 Pa .Math. s 932 902 935 796 815 eta 200 Pa .Math. s 777 714 728 616 632 eta 500 Pa .Math. s 575 535 555 461 475 eta 1000 Pa .Math. s 432 397 413 349 364 eta 1500 Pa .Math. s 352 326 334 288 300 eta 5000 Pa .Math. s 182 153 156 142 158 Melt visc. at 300° C. eta 50 Pa .Math. s 646 468 603 399 506 eta 100 Pa .Math. s 550 417 468 341 407 eta 200 Pa .Math. s 454 347 371 288 343 eta 500 Pa .Math. s 338 270 290 217 265 eta 1000 Pa .Math. s 274 216 228 178 218 eta 1500 Pa .Math. s 233 188 197 157 187 eta 5000 Pa .Math. s 121 106 109 93 106 Melt visc. at 320° C. eta 50 Pa .Math. s 339 302 263 240 269 eta 100 Pa .Math. s 298 275 229 219 204 eta 200 Pa .Math. s 253 242 204 188 171 eta 500 Pa .Math. s 196 190 178 152 138 eta 1000 Pa .Math. s 158 149 156 122 111 eta 1500 Pa .Math. s 141 133 141 104 103 eta 5000 Pa .Math. s 79 79 83 66 65 Tensile test Tensile stress at yield N/mm.sup.2 — 100 98 103 102 Elongation at yield % — 3.2 3.3 3.2 3.3 Tensile strength N/mm.sup.2 95 99 98 102 101 Elongation at break % 3 3.2 3.5 3.4 3.4 Modulus of elasticity N/mm.sup.2 5615 5611 5330 5685 5629 UL94V in 1.5 mm (48 h, 23° C.) V0 V0 V0 V0 V0 (7 d, 70° C.) V0 V0 V0 V0 V0 Overall rating V0 V0 V0 V0 V0 UL94 5V Overall assessment UL94 94-5VA 94-5VA 94-5VA 94-5VA 94-5VA 5V
[0144] Comparative examples C.sub.1 and C.sub.2, which do not contain component C, have a much lower flowability than examples 1 to 4 and 5 to 8. This is shown both in the MVR values and in the shear viscosities at different measurement temperatures and different shear rates.
[0145] The very good flame retardancy properties and the good mechanical properties, determined by tensile test, are retained. The flowability of the molten compositions increases as the proportion of component C rises. A comparable situation can be ascertained for the following series of tests, the compositions starting from table 5 being free of flame retardant.
TABLE-US-00002 TABLE 2 Compounds containing carbon fibers Formulation C3 9 10 C4 11 12 A-1 % by weight 79.35 79.35 79.35 70 70 70 A-2 % by weight 3.65 3.65 3.65 3.00 3.00 3.00 A-3 % by weight 6.8 6.6 6.4 6.84 6.64 6.44 B-3 % by weight 10 10 10 20 20 20 C % by weight — 0.2 0.4 — 0.2 0.4 E % by weight 0.2 0.2 0.2 0.16 0.16 0.16 Tests: η.sub.rel of pellets (of film) 1.268 1.267 1.270 1.253 1.248 1.246 MVR cm.sup.3/(10 min) 6.0 7.4 8.1 7.7 8.4 10.6 IMVR20′ cm.sup.3/(10 min) 8.5 11.8 9.9 7.0 9.1 11.2 Delta MVR/IMVR20′ 2.5 4.4 1.8 −0.7 0.7 0.6 Melt visc. at 280° C. eta 50 Pa .Math. s 1081 955 758 1011 941 912 eta 100 Pa .Math. s 941 849 723 870 828 786 eta 200 Pa .Math. s 811 726 649 748 705 674 eta 500 Pa .Math. s 612 549 504 562 531 501 eta 1000 Pa .Math. s 467 422 394 427 399 376 eta 1500 Pa .Math. s 378 349 329 352 332 313 eta 5000 Pa .Math. s 225 162 200 167 155 152 Melt visc. at 300° C. eta 50 Pa .Math. s 604 562 501 547 505 365 eta 100 Pa .Math. s 533 457 456 470 470 337 eta 200 Pa .Math. s 474 380 400 400 404 298 eta 500 Pa .Math. s 364 279 314 316 321 243 eta 1000 Pa .Math. s 287 230 250 252 253 202 eta 1500 Pa .Math. s 247 196 213 213 213 177 eta 5000 Pa .Math. s 129 107 118 118 118 102 Melt visc. at 320° C. eta 50 Pa .Math. s 365 337 295 337 295 154 eta 100 Pa .Math. s 313 288 246 295 274 133 eta 200 Pa .Math. s 277 253 225 253 239 130 eta 500 Pa .Math. s 230 202 178 204 192 115 eta 1000 Pa .Math. s 188 166 151 169 166 104 eta 1500 Pa .Math. s 163 143 133 148 145 95 eta 5000 Pa .Math. s 98 86 80 88 84 65 Tensile test Tear strength N/mm.sup.2 112 116 116 146 149 137 Elongation at break % 2.6 2.7 2.7 2.1 1.9 1.6 Modulus of elasticity N/mm.sup.2 7330 7547 7545 12500 12860 12965 UL94V in 1.5 mm (48 h, 23° C.) V0 V1 V1 V1 V1 V1 (7 d, 70° C.) V1 V1 V1 V1 V1 V1 Overall rating V1 V1 V1 V1 V1 V1 f: fail
[0146] The V0 rating in example C.sub.3 is considered an outlier. The afterflame time of this comparative example was longer than that of example 9, which was analogous but according to the invention.
TABLE-US-00003 TABLE 3 Compounds containing carbon fibers Formulation C5 13 14 C6 15 16 A-1 % by weight 79.35 79.35 79.35 70 70 70 A-2 % by weight 3.65 3.65 3.65 3.00 3.00 3.00 A-3 % by weight 6.8 6.6 6.4 6.84 6.64 6.44 B-4 % by weight 10 10 10 20 20 20 C % by weight — 0.2 0.4 — 0.2 0.4 E % by weight 0.2 0.2 0.2 0.16 0.16 0.16 Tests: η.sub.rel of pellets (of film) 1.276 1.278 1.273 1.279 1.273 1.269 MVR cm.sup.3/(10 min) 5.9 6.5 6.8 4.3 4.8 5.1 IMVR20′ cm.sup.3/(10 min) 6.9 8.1 9.2 5.1 6.2 6.6 Delta MVR/IMVR20′ 1.0 1.6 2.4 0.8 1.4 1.5 Melt visc. at 280° C. eta 50 Pa .Math. s 1249 997 926 1067 1221 1137 eta 100 Pa .Math. s 1074 884 835 948 1102 962 eta 200 Pa .Math. s 905 769 726 828 891 807 eta 500 Pa .Math. s 672 585 562 622 630 584 eta 1000 Pa .Math. s 497 449 432 488 468 448 eta 1500 Pa .Math. s 398 367 353 410 382 366 eta 5000 Pa .Math. s 197 168 162 202 176 169 Melt visc. at 300° C. eta 50 Pa .Math. s 772 525 479 632 688 590 eta 100 Pa .Math. s 667 491 449 583 653 533 eta 200 Pa .Math. s 572 449 404 519 562 474 eta 500 Pa .Math. s 438 361 330 406 425 371 eta 1000 Pa .Math. s 339 284 258 306 317 283 eta 1500 Pa .Math. s 283 240 218 260 263 235 eta 5000 Pa .Math. s 139 123 114 136 135 124 Melt visc. at 320° C. eta 50 Pa .Math. s 398 251 267 326 372 312 eta 100 Pa .Math. s 358 246 260 309 358 295 eta 200 Pa .Math. s 319 239 246 291 326 270 eta 500 Pa .Math. s 250 205 205 244 264 223 eta 1000 Pa .Math. s 202 172 169 199 212 183 eta 1500 Pa .Math. s 173 147 146 173 181 158 eta 5000 Pa .Math. s 97 85 87 99 101 90 Tensile test Tensile stress at yield N/mm.sup.2 113 113 114 144 146 n.m. Elongation at yield % 3.4 3.4 3.3 2.7 2.7 n.m. Tear strength N/mm.sup.2 111 112 112 143 145 147 Elongation at break % 3.8 3.9 3.7 2.5 2.5 2.3 Modulus of elasticity N/mm.sup.2 7504 7445 7527 12390 12764 13012 UL94V in 1.5 mm (48 h, 23° C.) V0 V1 V0 V1 V0 V1 (7 d, 70° C.) V0 V0 V0 V1 V0 V0 Overall rating V0 V1 V0 V1 V0 V1 n.m.: not measured
TABLE-US-00004 TABLE 4 Compounds containing carbon fibers Formulation C7 17 18 C8 19 20 A-1 % by weight 79.35 79.35 79.35 70 70 70 A-2 % by weight 3.65 3.65 3.65 3.00 3.00 3.00 A-3 % by weight 6.8 6.6 6.4 6.84 6.64 6.44 B-5 % by weight 10 10 10 20 20 20 C % by weight — 0.2 0.4 — 0.2 0.4 E % by weight 0.2 0.2 0.2 0.16 0.16 0.16 Tests: η.sub.rel of pellets (of film) 1.275 1.273 1.272 1.270 1.267 1.264 MVR cm.sup.3/(10 min) 6.1 7.1 8.4 3.4 4.3 4.6 IMVR20′ cm.sup.3/(10 min) 6.1 8.7 10.9 4.0 6.5 7.4 Delta MVR/IMVR20′ 0.0 1.6 2.5 0.6 2.2 2.8 Melt visc. at 280° C. eta 50 Pa .Math. s 1123 702 941 1207 1067 856 eta 100 Pa .Math. s 990 667 828 1074 934 779 eta 200 Pa .Math. s 839 600 688 905 793 691 eta 500 Pa .Math. s 633 484 522 661 571 525 eta 1000 Pa .Math. s 478 380 403 482 435 407 eta 1500 Pa .Math. s 388 318 334 377 351 338 eta 5000 Pa .Math. s 178 153 158 183 165 162 Melt visc. at 300° C. eta 50 Pa .Math. s 624 323 365 702 421 267 eta 100 Pa .Math. s 540 309 351 618 421 263 eta 200 Pa .Math. s 474 288 319 526 368 260 eta 500 Pa .Math. s 379 233 261 404 293 233 eta 1000 Pa .Math. s 293 200 213 313 235 193 eta 1500 Pa .Math. s 247 178 183 267 199 176 eta 5000 Pa .Math. s 131 101 105 142 118 102 Melt visc. at 320° C. eta 50 Pa .Math. s 379 191 211 407 275 135 eta 100 Pa .Math. s 337 175 204 372 253 133 eta 200 Pa .Math. s 291 158 186 312 218 127 eta 500 Pa .Math. s 236 146 156 236 168 120 eta 1000 Pa .Math. s 194 126 129 188 138 103 eta 1500 Pa .Math. s 169 116 116 163 120 94 eta 5000 Pa .Math. s 102 76 73 98 75 60 Tensile test Tensile stress at yield N/mm.sup.2 — — — — — — Elongation at yield % — — — — — — Tear strength N/mm.sup.2 106 105 106 128 133 132 Elongation at break % 2.5 2.5 2.5 1.4 1.4 1.4 Modulus of elasticity N/mm.sup.2 7508 7495 7495 13056 13542 13648 UL94V in 1.5 mm (48 h, 23° C.) V0 V0 V1 V0 V1 V0 (7 d, 70° C.) V1 V0 V0 V0 V0 V0 Overall rating V1 V0 V1 V0 V1 V0
TABLE-US-00005 TABLE 5 Compounds containing glass fibers without flame retardant Formulation C9 21 22 23 24 C10 25 26 27 28 A-1 % by weight 79.35 79.35 79.35 79.35 79.35 70.00 70.00 70.00 70.00 70.00 A-2 % by weight 3.65 3.65 3.65 3.65 3.65 3.00 3.00 3.00 3.00 3.00 A-3 % by weight 7.00 6.80 6.60 6.40 6.20 7.00 6.80 6.60 6.40 6.20 B-1 % by weight 10.00 10.00 10.00 10.00 10.00 B-2 % by weight 20.00 20.00 20.00 20.00 20.00 C % by weight 0.20 0.40 0.60 0.80 0.20 0.40 0.60 0.80 Tests: MVR cm.sup.3/(10 min) 5.5 5.8 6.1 6.5 6.6 4.7 5.0 5.3 5.5 6.0 IMVR20′ cm.sup.3/(10 min) 5.6 6.3 6.8 7.3 8.0 5.1 5.6 6.0 6.7 7.1 Delta MVR/IMVR20′ 0.1 0.5 0.7 0.8 1.4 0.4 0.6 0.7 1.2 1.1 Vicat VST B50 ° C. 146.8 144.6 143.6 141.5 139.7 149.9 148.1 145.7 144.5 142.7 Melt visc. at 280° C. eta 50 Pa .Math. s 1439 1365 1330 1307 1254 1533 1737 1580 1565 1422 eta 100 Pa .Math. s 1230 1152 1133 1124 1065 1313 1365 1264 1296 1173 eta 200 Pa .Math. s 1036 972 948 937 892 1104 1108 1024 1012 963 eta 500 Pa .Math. s 784 730 706 703 675 802 762 713 734 693 eta 1000 Pa .Math. s 570 526 514 514 487 578 554 522 540 517 eta 1500 Pa .Math. s 445 415 403 401 387 455 435 420 427 415 eta 5000 Pa .Math. s 196 182 177 176 174 220 189 180 189 200 Melt visc. at 300° C. eta 50 Pa .Math. s 944 818 748 764 748 940 992 957 982 968 eta 100 Pa .Math. s 754 721 705 673 657 741 781 758 772 708 eta 200 Pa .Math. s 636 610 599 560 554 615 626 595 608 571 eta 500 Pa .Math. s 488 476 464 438 431 472 463 445 452 430 eta 1000 Pa .Math. s 383 374 366 349 339 363 346 335 336 325 eta 1500 Pa .Math. s 317 315 300 284 280 306 288 277 280 271 eta 5000 Pa .Math. s 149 149 143 139 137 150 140 139 139 136 Melt visc. at 320° C. eta 50 Pa .Math. s 543 542 457 515 529 615 596 580 605 600 eta 100 Pa .Math. s 465 451 444 431 443 525 517 519 523 461 eta 200 Pa .Math. s 391 392 377 364 364 403 401 394 394 344 eta 500 Pa .Math. s 308 310 301 286 288 304 294 299 288 250 eta 1000 Pa .Math. s 249 254 245 235 236 240 231 238 228 206 eta 1500 Pa .Math. s 218 217 209 200 204 202 195 202 191 176 eta 5000 Pa .Math. s 116 114 111 108 110 111 109 112 107 99 Tensile test Tensile stress at yield N/mm.sup.2 60.4 61.6 61.8 62 62.2 95.3 n.d. n.d. n.d. n.d. Elongation at yield % 5.1 5 5.1 5 5 3.1 n.d. n.d. n.d. n.d. Tensile strength N/mm.sup.2 60.4 61.6 61.8 62 62.2 94.7 93.4 96.2 95.5 97.6 Tensile stress at break N/mm.sup.2 45.4 45.4 45.6 44.7 45 94.2 93.3 96.1 95.5 97.3 Elongation at break % 27.2 22.6 26.4 27.2 18.5 3 2.8 2.8 2.7 2.7 Nominal elongation at % 14.9 12.9 14.5 14.8 10.8 3.5 3.3 3.4 3.3 3.3 break Modulus of elasticity N/mm.sup.2 3604 3674 3625 3675 3663 5440 5431 5576 5518 5698
TABLE-US-00006 TABLE 6 Compounds containing carbon fibers without flame retardant Formulation C11 29 30 C12 31 32 A-1 % by weight 79.35 79.35 79.35 70.00 70.00 70.00 A-2 % by weight 3.65 3.65 3.65 3.00 3.00 3.00 A-3 % by weight 7.00 6.80 6.60 7.00 6.80 6.60 B-3 % by weight 10.00 10.00 10.00 20.00 20.00 20.00 C % by weight 0.20 0.40 0.20 0.40 Tests: MVR cm.sup.3/(10 min) 5.6 5.7 6.1 4.6 4.9 5.2 IMVR20′ cm.sup.3/(10 min) 5.7 6.5 6.9 5.4 6.0 6.4 Delta MVR/IMVR20′ 0.1 0.8 0.8 0.8 1.1 1.2 Vicat VST B50 ° C. 149.6 147.5 146.4 149.4 147.9 146.2 Melt visc. at 280° C. eta 50 Pa .Math. s 1241 1210 1150 1382 1388 1308 eta 100 Pa .Math. s 1093 1069 1024 1198 1204 1135 eta 200 Pa .Math. s 940 916 876 1014 1008 956 eta 500 Pa .Math. s 694 682 652 720 729 695 eta 1000 Pa .Math. s 517 508 491 524 527 505 eta 1500 Pa .Math. s 417 407 394 419 422 407 eta 5000 Pa .Math. s 181 179 175 190 200 195 Melt visc. at 300° C. eta 50 Pa .Math. s 662 648 636 734 764 714 eta 100 Pa .Math. s 605 588 577 699 669 638 eta 200 Pa .Math. s 535 523 513 609 576 559 eta 500 Pa .Math. s 419 407 409 470 454 435 eta 1000 Pa .Math. s 331 320 317 350 348 339 eta 1500 Pa .Math. s 281 274 269 290 288 282 eta 5000 Pa .Math. s 148 135 138 147 144 148 Melt visc. at 320° C. eta 50 Pa .Math. s 333 390 349 352 391 354 eta 100 Pa .Math. s 296 350 302 305 348 308 eta 200 Pa .Math. s 272 319 288 292 314 286 eta 500 Pa .Math. s 230 266 242 241 255 240 eta 1000 Pa .Math. s 191 218 200 204 209 197 eta 1500 Pa .Math. s 166 188 171 185 183 175 eta 5000 Pa .Math. s 100 110 99 95 104 100 Tensile test Tensile strength N/mm.sup.2 98.7 102.1 99.6 127.6 125.9 127.2 Tensile stress at break N/mm.sup.2 98.6 101.8 99.6 127.1 125.8 127.2 Elongation at break % 2.1 2.1 2 1.6 1.4 1.5 Nominal elongation at % 2.5 2.5 2.3 2.1 2 2 break Modulus of elasticity N/mm.sup.2 6979 7252 7220 12303 12551 12488
TABLE-US-00007 TABLE 7 Compounds containing carbon fibers without flame retardant Formulation C13 33 34 C14 35 36 A-1 % by weight 79.35 79.35 79.3 70.00 70.00 70.00 A-2 % by weight 3.65 3.65 3.65 3.00 3.00 3.00 A-3 % by weight 7.00 6.80 6.60 7.00 6.80 6.60 B-4 % by weight 10.00 10.00 10.00 20.00 20.00 20.00 C % by weight 0.20 0.40 0.20 0.40 Tests: MVR cm.sup.3/(10 min) 5.5 5.6 5.7 3.8 4.3 4.5 IMVR20′ cm.sup.3/(10 min) 5.6 6.1 6.4 4.4 4.9 5.3 Delta MVR/IMVR20′ 0.1 0.5 0.7 0.6 0.6 0.8 Vicat VST B50 ° C. 150.8 148.3 147.1 151.7 149.1 147.5 Melt visc. at 280° C. eta 50 Pa .Math. s 1270 1249 1213 1572 1512 1469 eta 100 Pa .Math. s 1138 1125 1078 1345 1326 1268 eta 200 Pa .Math. s 977 956 927 1131 1124 1068 eta 500 Pa .Math. s 732 720 692 809 807 762 eta 1000 Pa .Math. s 537 532 509 576 576 543 eta 1500 Pa .Math. s 427 421 404 456 454 429 eta 5000 Pa .Math. s 188 185 178 197 196 188 Melt visc. at 300° C. eta 50 Pa .Math. s 741 612 714 936 855 782 eta 100 Pa .Math. s 686 619 635 824 762 698 eta 200 Pa .Math. s 609 546 564 711 662 613 eta 500 Pa .Math. s 478 433 446 540 510 482 eta 1000 Pa .Math. s 377 340 349 408 384 367 eta 1500 Pa .Math. s 315 286 293 335 317 304 eta 5000 Pa .Math. s 154 141 144 164 155 150 Melt visc. at 320° C. eta 50 Pa .Math. s 397 417 448 557 537 485 eta 100 Pa .Math. s 363 374 409 499 466 432 eta 200 Pa .Math. s 335 338 358 433 416 384 eta 500 Pa .Math. s 285 286 291 346 332 312 eta 1000 Pa .Math. s 238 232 238 275 269 249 eta 1500 Pa .Math. s 206 195 206 235 228 213 eta 5000 Pa .Math. s 100 100 114 123 110 115 Tensile test Tensile stress at yield N/mm.sup.2 104 104.9 106 n.d. n.d. n.d. Elongation at yield % 3.2 3.2 3.1 n.d. n.d. n.d. Tensile strength N/mm.sup.2 104 104.9 106 136.3 134.8 136.2 Tensile stress at break N/mm.sup.2 102.9 103.9 105.1 135.8 134.8 135.5 Elongation at break % 3.6 3.5 3.4 2.2 2 2 Nominal elongation at % 3.5 3.5 3.4 2.6 2.5 2.5 break Modulus of elasticity N/mm.sup.2 6897 6790 6949 12217 12384 12396 n.d.: not determined
TABLE-US-00008 TABLE 8 Compounds containing glass fibers without flame retardant Formulation C15 37 38 39 A-1 % by weight 59.35 59.35 59.35 59.35 A-2 % by weight 3.65 3.65 3.65 3.65 A-3 % by weight 7.00 6.80 6.60 6.40 B-1 % by weight 30.00 30.00 30.00 30.00 C % by weight 0.20 0.40 0.60 Tests: MVR cm.sup.3/(10 min) 3.8 4.0 4.1 4.5 IMVR20′ cm.sup.3/(10 min) 3.9 4.1 4.3 4.7 Delta MVR/IMVR20′ 0.1 0.1 0.2 0.2 Vicat VST B50 ° C. 148.9 146.6 145.2 144 Melt visc. at 280° C. eta 100 Pa .Math. s 1543 1541 1533 1442 eta 200 Pa .Math. s 1265 1269 1248 1173 eta 500 Pa .Math. s 900 904 892 805 eta 1000 Pa .Math. s 626 616 598 572 eta 1500 Pa .Math. s 488 490 473 457 eta 5000 Pa .Math. s 208 207 210 199 Melt visc, at 300° C. eta 50 Pa .Math. s 1088 1040 1028 1069 eta 100 Pa .Math. s 915 860 849 858 eta 200 Pa .Math. s 764 717 711 691 eta 500 Pa .Math. s 571 537 532 517 eta 1000 Pa .Math. s 439 402 399 397 eta 1500 Pa .Math. s 353 319 321 313 eta 5000 Pa .Math. s 170 160 158 156 Tensile test Tensile stress at yield N/mm.sup.2 62.6 63.2 63 62.2 Elongation at yield % 2.2 2.7 2.7 3.0 Tensile strength N/mm.sup.2 62.6 63.2 63 62.2 Tensile stress at break N/mm.sup.2 61.3 62 61.9 60.8 Elongation at break % 2.3 2.8 2.9 3.2 Nominal elongation at % 2.6 3.1 3.0 3.3 break Modulus of elasticity N/mm.sup.2 8015 8137 8189 7947
TABLE-US-00009 TABLE 9 Compounds containing glass fibers without flame retardant Formulation V16 40 41 A-1 % by weight 49.35 49.35 49.35 A-2 % by weight 3.65 3.65 3.65 A-3 % by weight 7.00 6.80 6.60 B-1 % by weight 40.00 40.00 40.00 C % by weight 0.20 0.40 Tests: MVR cm.sup.3/(10 min) 2.7 3.3 3.1 IMVR20′ cm.sup.3/(10 min) 2.9 3.4 2.9 Delta MVR/IMVR20′ 0.2 0.1 −0.2 Vicat VST B50 ° C. 148.1 146 144.3 Melt visc. at 280° C. eta 50 Pa .Math. s 2178 2069 2023 eta 100 Pa .Math. s 1776 1674 1621 eta 200 Pa .Math. s 1441 1335 1321 eta 500 Pa .Math. s 997 940 921 eta 1000 Pa .Math. s 661 620 612 eta 1500 Pa .Math. s 525 486 476 eta 5000 Pa .Math. s 223 211 207 Tensile test Tensile stress at yield N/mm.sup.2 0 58.7 58.6 Elongation at yield % 0 1.3 1.2 Tensile strength N/mm.sup.2 62.3 58.3 58.9 Tensile stress at break N/mm.sup.2 61.6 57.3 57.9 Elongation at break % 1.0 1.2 1.2 Nominal elongation at % 1.5 1.7 1.6 break Modulus of elasticity N/mm.sup.2 10372 10276 10349
TABLE-US-00010 TABLE 10 Compounds containing carbon fibers without flame retardant Formulation C17 42 43 A-1 % by weight 59.35 59.35 59.35 A-2 % by weight 3.65 3.65 3.65 A-3 % by weight 7.00 6.80 6.60 B-3 % by weight 30.00 30.00 30.00 C % by weight 0.20 0.40 Tests: MVR cm.sup.3/(10 min) 5.6 6.0 6.3 IMVR20′ cm.sup.3/(10 min) 7.1 7.7 8.6 Delta MVR/IMVR20′ 1.5 1.7 2.3 Vicat VST B50 ° C. 148.9 147.1 145.7 Melt visc. at 280° C. eta 50 Pa .Math. s 1525 1450 1345 eta 100 Pa .Math. s 1279 1218 1168 eta 200 Pa .Math. s 1065 1014 975 eta 500 Pa .Math. s 785 746 718 eta 1000 Pa .Math. s 551 535 511 eta 1500 Pa .Math. s 433 419 406 eta 5000 Pa .Math. s 200 185 181 Melt visc, at 300° C. eta 50 Pa .Math. s 731 714 684 eta 100 Pa .Math. s 646 628 613 eta 200 Pa .Math. s 552 530 521 eta 500 Pa .Math. s 428 410 401 eta 1000 Pa .Math. s 337 323 314 eta 1500 Pa .Math. s 281 268 264 eta 5000 Pa .Math. s 139 136 133 Tensile test 15 Tensile stress at yield N/mm.sup.2 n.d. n.d. n.d. Elongation at yield % n.d. n.d. n.d. Tensile strength N/mm.sup.2 140.4 147.2 145.3 Tensile stress at break N/mm.sup.2 140.4 146.8 145.3 Elongation at break % 1.2 1.3 1.2 Nominal elongation at % 2.2 2.3 2.3 break Modulus of elasticity N/mm.sup.2 17765 17699 18174